KR20130078103A - Artificial turf and manufacturing method therefor - Google Patents
Artificial turf and manufacturing method thereforInfo
- Publication number
- KR20130078103A KR20130078103A KR1020110146873A KR20110146873A KR20130078103A KR 20130078103 A KR20130078103 A KR 20130078103A KR 1020110146873 A KR1020110146873 A KR 1020110146873A KR 20110146873 A KR20110146873 A KR 20110146873A KR 20130078103 A KR20130078103 A KR 20130078103A
- Authority
- KR
- South Korea
- Prior art keywords
- layer
- artificial turf
- support layer
- turf structure
- bubble
- Prior art date
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C13/00—Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
- E01C13/08—Surfaces simulating grass ; Grass-grown sports grounds
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
- D10B2505/20—Industrial for civil engineering, e.g. geotextiles
- D10B2505/202—Artificial grass
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C2201/00—Paving elements
- E01C2201/10—Paving elements having build-in shock absorbing devices
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Road Paving Structures (AREA)
Abstract
Description
The present invention relates to an artificial turf structure and a method for manufacturing the same, and more particularly, to an artificial turf structure and a method of manufacturing the structural improvement of the adhesive strength to the construction surface.
Artificial turf is made of synthetic fiber material in the form of grass, and is widely used in various stadiums and various indoor interior materials such as a baseball field or a soccer field due to the advantages of easy management after construction and always greenness.
As shown in FIG. 1, a general artificial turf includes an
Among them, the
The
Meanwhile, in recent years, in consideration of the recycling of the
As an example, recently, the
However, in the conventional artificial turf structure made of such a polyolefin material, since the polyolefin material is a chemically very stable structure, there is a disadvantage in that the adhesive strength is not maintained strongly even when the adhesive material is applied to the support layer and adhered to the construction surface. . As a result, the quality of artificial turf construction is significantly reduced, and maintenance occurs frequently after the construction of artificial turf, which causes a problem of economic loss.
Accordingly, it is an object of the present invention to provide an artificial turf structure and a method of manufacturing the same, which can maintain the strength of adhesion to a construction surface with high construction quality and minimize economic losses due to maintenance.
In addition, it is to provide an artificial turf structure and a method of manufacturing the same that is easy to recycle eco-friendly.
According to the present invention, in the artificial turf structure having a bubble layer, a pile yarn which is formed on the bubble layer to form a grass layer, and a support layer formed on the bottom surface of the bubble layer, the adhesive force to the bottom surface of the support layer It is achieved by an artificial turf structure characterized in that the reinforcement pattern is formed.
Here, it is preferable that the adhesion strengthening pattern is a scratch.
At this time, it is effective that the adhesion strengthening pattern is formed by a high frequency corona treatment.
The bubble layer, the pile yarn, and the support layer are more preferably formed of a polyolefin material.
In addition, it is more effective that the bubble layer and the support layer are combined by mutual heat fusion.
On the other hand, according to another aspect of the present invention, in the method for producing an artificial turf structure having a bubble layer, a pile yarn which is formed on the bubble layer to form a grass layer, and a support layer formed on the bottom surface of the bubble layer. And a semi-finished product supplying step of supplying a semi-finished product of the artificial turf structure in which pile yarns are incorporated into the bubble layer, a support layer forming step of forming a support layer on the bottom surface of the bubble layer of the semi-finished product, and forming an adhesion strengthening pattern on the bottom surface of the support layer. It is also achieved by a method for producing an artificial turf structure comprising the step of forming an adhesion strengthening pattern.
Here, it is preferable that the step of forming the adhesion strengthening pattern is a step of forming a scratch on the lower surface of the support layer.
At this time, the step of forming the adhesive force strengthening pattern is effective to form the scratch by a high frequency corona treatment.
The bubble layer, the pile yarn, and the support layer are more preferably formed of a polyolefin material.
On the other hand, at the support layer forming step, it is more effective to provide at least one heating roller for heat-sealing the support layer on the bottom surface of the bubble layer of the semi-finished product.
In this case, the heating roller is a first heating roller for melting the lower surface pile yarn of the bubble layer, a second heating roller for heat-sealing the bubble layer and the support layer, and a bubble layer heat-sealed in the second heating roller It is preferable to have a 3rd heating roller which heat-fuses a support layer again.
At this time, it is more effective that the non-adhesive material is coated on the surface of the heating roller.
In addition, it is preferable that the support layer forming step includes at least two polyolefin sheet feed rolls on which the polyolefin sheet forming the support layer is wound.
According to the present invention, there is provided an artificial turf structure and a method of manufacturing the same, which can strongly maintain the adhesive strength to a construction surface, which is excellent in construction quality and minimizes economic losses due to maintenance.
In addition, an artificial turf structure and a method of manufacturing the same are provided that are environmentally friendly and easily recycled.
1 is a partial cross-sectional view of a conventional artificial turf structure,
2 is a partial cross-sectional view of the artificial turf structure according to the present invention;
Figure 3 is a block diagram of the manufacturing process of artificial turf structure according to the present invention.
Figure 4 is a manufacturing process of the artificial turf structure according to the present invention.
Hereinafter, with reference to the accompanying drawings will be described in detail with respect to the present invention.
As shown in FIG. 2, the
The
The
The
On the other hand, when the
It is preferable that this adhesive
The adhesive
As a result, the state of adhesion of the
In the method for manufacturing the
Semi-finished product supplying step (S01) is a step of supplying the semi-finished product of the artificial turf structure (1) in which
In particular, in one embodiment of the present invention provided by the
The
At this time, the polyolefin sheet forming the
Then, the
The surface of the
Of course, the number of the
Here, in the forming step (S02) of the
On the other hand, in the step (S03) of forming the adhesive
In the step of forming the adhesive
Alternatively, the step of forming the adhesive
The adhesive
When the adhesive
According to the artificial turf structure according to the present invention as described above and a method for manufacturing the same, since the pile yarn and the bubble layer and the support layer in the bubble layer is mutually heat-sealed using the same polyolefin material, separate as in the manufacturing process of the conventional artificial turf structure There is no need for SBR Latex Coating process, so there is no environmental pollution caused by SBR Latex, and it is possible to manufacture all eco-friendly artificial turf structure because it can be recycled entirely.
In addition, since the bubble layer, the pile yarn, and the support layer are the same polyolefin materials and firmly bonded to each other by heat fusion, not only the drawing strength and durability are significantly improved, but the uniformity of physical properties is also improved.
In particular, by forming an adhesion strengthening pattern on the lower surface of the support layer by high frequency corona treatment or the like after mutual heating and fusion of the bubble layer, the pile yarn and the support layer, a strong adhesive force between the support layer lower surface and the adhesive when the artificial grass is adhered to the construction surface Is maintained. As a result, the adhesion state of the artificial turf structure to the construction surface is firmly maintained, thereby improving the quality of artificial turf construction and minimizing the economic loss consumed by maintenance due to the decrease in adhesive force.
10: bubble layer 20: pile yarn
30: support layer 31: adhesion strengthening pattern
Claims (13)
Artificial turf structure, characterized in that the adhesion strengthening pattern is formed on the lower surface of the support layer.
The adhesive force strengthening pattern is artificial turf structure, characterized in that the scratch.
The adhesive force strengthening pattern is artificial turf structure, characterized in that formed by a high frequency corona treatment.
The bubble layer, the pile yarn and the support layer is artificial turf structure, characterized in that formed of a polyolefin material.
The bubble layer and the support layer is artificial turf structure, characterized in that coupled by mutual heat fusion.
A semi-finished product supply step of supplying semi-finished products of artificial turf structure in which pile yarns are collected in the bubble layer;
A support layer forming step of forming a support layer on the bottom surface of the bubble layer of the semi-finished product;
Method of manufacturing an artificial turf structure, characterized in that it comprises the step of forming an adhesion strengthening pattern to form an adhesion strengthening pattern on the lower surface of the support layer.
Wherein the step of forming an adhesive force strengthening pattern is a step of forming a scratch on the lower surface of the support layer.
Wherein the step of forming an adhesive force strengthening pattern is a step of forming the scratch by a high frequency corona treatment method of manufacturing artificial turf structure.
The bubble layer, the pile yarn and the support layer is a method for producing an artificial turf structure, characterized in that formed of a polyolefin material.
The support layer forming step
Method for producing artificial turf structure, characterized in that at least one heating roller for heating and welding the support layer on the lower surface of the bubble layer of the semi-finished product.
The heating roller
A first heating roller for melting the lower surface pile yarn of the bubble layer;
A second heating roller for heat fusion bonding the bubble layer and the support layer,
Method for producing an artificial turf structure characterized in that it has a third heating roller for heat-sealing the bubble layer and the support layer heat-sealed in the second heating roller.
Method for producing an artificial turf structure characterized in that the non-adhesive material is coated on the surface of the heating roller.
The support layer forming step
At least two polyolefin sheet feed rolls on which the polyolefin sheet forming the support layer is wound are provided.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020110146873A KR20130078103A (en) | 2011-12-30 | 2011-12-30 | Artificial turf and manufacturing method therefor |
Applications Claiming Priority (1)
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---|---|---|---|
KR1020110146873A KR20130078103A (en) | 2011-12-30 | 2011-12-30 | Artificial turf and manufacturing method therefor |
Publications (1)
Publication Number | Publication Date |
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KR20130078103A true KR20130078103A (en) | 2013-07-10 |
Family
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Family Applications (1)
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KR1020110146873A KR20130078103A (en) | 2011-12-30 | 2011-12-30 | Artificial turf and manufacturing method therefor |
Country Status (1)
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Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20160080710A (en) * | 2014-12-30 | 2016-07-08 | 코오롱글로텍주식회사 | Artificial turf, file for Artificial turf and manufacturing method thereof |
KR101650685B1 (en) * | 2016-05-04 | 2016-08-24 | 박설환 | Supporting assembly for knitting artificial turf fiber of artificial lawn mat |
KR101886168B1 (en) * | 2018-03-07 | 2018-08-09 | 나눔스포텍 주식회사 | A method of manufacturing a natural grass and artificial turf composite using a synthetic artificial turf mat, a natural artificial turf complex mat and a grass mat manufactured by the method, a vegetative mat manufacturing method using a grass turf mat and a vegetable mat |
KR101912447B1 (en) * | 2018-07-13 | 2018-10-26 | 주식회사 앙투카에스엘 | Artificial Grass System Having Triple Layer Structure |
KR20180128137A (en) * | 2017-05-23 | 2018-12-03 | 주식회사 한울 | A lawn module |
KR101966411B1 (en) * | 2018-12-01 | 2019-04-05 | 주식회사 주목씨지알 | Artificial grass mats manufacturing device in which drain holes are drilled at the same time as weaving of filament yarn |
KR101966419B1 (en) * | 2018-12-01 | 2019-04-05 | 주식회사 주목씨지알 | Manufacturing method of artificial turf mat with improved pulling force by heat fusion method |
KR101967185B1 (en) * | 2018-12-07 | 2019-04-09 | 주식회사 주목씨지알 | How to manufacture artificial turf mats with a consistent process |
KR101973489B1 (en) * | 2018-05-17 | 2019-04-29 | 하승희 | Artificial turf structure with excellent heat insulation and a method of manufacturing the same |
KR101977179B1 (en) * | 2018-12-31 | 2019-05-10 | 주식회사 주목씨지알 | Manufacturing method of Golf tee-putting mat using triple structure filament yarn |
KR101977180B1 (en) * | 2018-12-31 | 2019-05-10 | 주식회사 주목씨지알 | Recycling method for recycling of artificial grass mats in manufacturing process |
KR101977176B1 (en) * | 2018-12-31 | 2019-05-10 | 주식회사 주목씨지알 | Manufacturing method of artificial turf mat with pile yarn of triple structure |
KR101978973B1 (en) * | 2018-10-10 | 2019-05-15 | 주식회사 한길알엠비 | Artificial turf structure |
KR20190058253A (en) * | 2017-11-21 | 2019-05-29 | 코오롱글로텍주식회사 | Artificial turf |
KR102000917B1 (en) * | 2018-01-11 | 2019-07-17 | 코오롱글로텍주식회사 | Structure of artificial turf composite |
KR101967181B1 (en) * | 2018-12-07 | 2019-08-13 | 주식회사 주목씨지알 | A Method of Hybrid Grass Making Using Support for Hybrid Grass |
KR20210054261A (en) * | 2019-11-05 | 2021-05-13 | 김봉진 | Unfilled Artificial Turf Assemblies Using Eco-Friendly Materials |
-
2011
- 2011-12-30 KR KR1020110146873A patent/KR20130078103A/en not_active Application Discontinuation
Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20160080710A (en) * | 2014-12-30 | 2016-07-08 | 코오롱글로텍주식회사 | Artificial turf, file for Artificial turf and manufacturing method thereof |
KR101650685B1 (en) * | 2016-05-04 | 2016-08-24 | 박설환 | Supporting assembly for knitting artificial turf fiber of artificial lawn mat |
KR20180128137A (en) * | 2017-05-23 | 2018-12-03 | 주식회사 한울 | A lawn module |
KR20190058253A (en) * | 2017-11-21 | 2019-05-29 | 코오롱글로텍주식회사 | Artificial turf |
KR102000917B1 (en) * | 2018-01-11 | 2019-07-17 | 코오롱글로텍주식회사 | Structure of artificial turf composite |
KR101886168B1 (en) * | 2018-03-07 | 2018-08-09 | 나눔스포텍 주식회사 | A method of manufacturing a natural grass and artificial turf composite using a synthetic artificial turf mat, a natural artificial turf complex mat and a grass mat manufactured by the method, a vegetative mat manufacturing method using a grass turf mat and a vegetable mat |
KR101973489B1 (en) * | 2018-05-17 | 2019-04-29 | 하승희 | Artificial turf structure with excellent heat insulation and a method of manufacturing the same |
KR101912447B1 (en) * | 2018-07-13 | 2018-10-26 | 주식회사 앙투카에스엘 | Artificial Grass System Having Triple Layer Structure |
KR101978973B1 (en) * | 2018-10-10 | 2019-05-15 | 주식회사 한길알엠비 | Artificial turf structure |
KR101966419B1 (en) * | 2018-12-01 | 2019-04-05 | 주식회사 주목씨지알 | Manufacturing method of artificial turf mat with improved pulling force by heat fusion method |
KR101966411B1 (en) * | 2018-12-01 | 2019-04-05 | 주식회사 주목씨지알 | Artificial grass mats manufacturing device in which drain holes are drilled at the same time as weaving of filament yarn |
KR101967185B1 (en) * | 2018-12-07 | 2019-04-09 | 주식회사 주목씨지알 | How to manufacture artificial turf mats with a consistent process |
KR101967181B1 (en) * | 2018-12-07 | 2019-08-13 | 주식회사 주목씨지알 | A Method of Hybrid Grass Making Using Support for Hybrid Grass |
KR101977179B1 (en) * | 2018-12-31 | 2019-05-10 | 주식회사 주목씨지알 | Manufacturing method of Golf tee-putting mat using triple structure filament yarn |
KR101977180B1 (en) * | 2018-12-31 | 2019-05-10 | 주식회사 주목씨지알 | Recycling method for recycling of artificial grass mats in manufacturing process |
KR101977176B1 (en) * | 2018-12-31 | 2019-05-10 | 주식회사 주목씨지알 | Manufacturing method of artificial turf mat with pile yarn of triple structure |
KR20210054261A (en) * | 2019-11-05 | 2021-05-13 | 김봉진 | Unfilled Artificial Turf Assemblies Using Eco-Friendly Materials |
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