KR20110089911A - Method for valved bag out-valve sealing by ultrasonic device on conveyor - Google Patents
Method for valved bag out-valve sealing by ultrasonic device on conveyor Download PDFInfo
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- KR20110089911A KR20110089911A KR1020100009409A KR20100009409A KR20110089911A KR 20110089911 A KR20110089911 A KR 20110089911A KR 1020100009409 A KR1020100009409 A KR 1020100009409A KR 20100009409 A KR20100009409 A KR 20100009409A KR 20110089911 A KR20110089911 A KR 20110089911A
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000007789 sealing Methods 0.000 title claims abstract description 18
- 238000003466 welding Methods 0.000 claims abstract description 14
- 229920002554 vinyl polymer Polymers 0.000 claims abstract 3
- 238000004806 packaging method and process Methods 0.000 claims description 16
- 238000012856 packing Methods 0.000 abstract description 6
- 239000000047 product Substances 0.000 description 27
- 239000000843 powder Substances 0.000 description 4
- 238000011109 contamination Methods 0.000 description 3
- 235000000346 sugar Nutrition 0.000 description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 235000013312 flour Nutrition 0.000 description 2
- 229920001684 low density polyethylene Polymers 0.000 description 2
- 239000004702 low-density polyethylene Substances 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 208000034809 Product contamination Diseases 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 235000019241 carbon black Nutrition 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004597 plastic additive Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B9/00—Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
- E06B9/02—Shutters, movable grilles, or other safety closing devices, e.g. against burglary
- E06B9/06—Shutters, movable grilles, or other safety closing devices, e.g. against burglary collapsible or foldable, e.g. of the bellows or lazy-tongs type
- E06B9/0607—Shutters, movable grilles, or other safety closing devices, e.g. against burglary collapsible or foldable, e.g. of the bellows or lazy-tongs type comprising a plurality of similar rigid closing elements movable to a storage position
- E06B9/0646—Shutters, movable grilles, or other safety closing devices, e.g. against burglary collapsible or foldable, e.g. of the bellows or lazy-tongs type comprising a plurality of similar rigid closing elements movable to a storage position characterised by the relative arrangement of the closing elements in the stored position
- E06B9/0676—Shutters, movable grilles, or other safety closing devices, e.g. against burglary collapsible or foldable, e.g. of the bellows or lazy-tongs type comprising a plurality of similar rigid closing elements movable to a storage position characterised by the relative arrangement of the closing elements in the stored position stored in a stacked configuration
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF
- E05Y2201/00—Constructional elements; Accessories therefor
- E05Y2201/60—Suspension or transmission members; Accessories therefor
- E05Y2201/622—Suspension or transmission members elements
- E05Y2201/644—Flexible elongated pulling elements
- E05Y2201/656—Chains
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF
- E05Y2201/00—Constructional elements; Accessories therefor
- E05Y2201/60—Suspension or transmission members; Accessories therefor
- E05Y2201/622—Suspension or transmission members elements
- E05Y2201/71—Toothed gearing
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF
- E05Y2900/00—Application of doors, windows, wings or fittings thereof
- E05Y2900/10—Application of doors, windows, wings or fittings thereof for buildings or parts thereof
- E05Y2900/106—Application of doors, windows, wings or fittings thereof for buildings or parts thereof for garages
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF
- E05Y2900/00—Application of doors, windows, wings or fittings thereof
- E05Y2900/10—Application of doors, windows, wings or fittings thereof for buildings or parts thereof
- E05Y2900/108—Application of doors, windows, wings or fittings thereof for buildings or parts thereof for hangars
-
- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES E05D AND E05F, RELATING TO CONSTRUCTION ELEMENTS, ELECTRIC CONTROL, POWER SUPPLY, POWER SIGNAL OR TRANSMISSION, USER INTERFACES, MOUNTING OR COUPLING, DETAILS, ACCESSORIES, AUXILIARY OPERATIONS NOT OTHERWISE PROVIDED FOR, APPLICATION THEREOF
- E05Y2900/00—Application of doors, windows, wings or fittings thereof
- E05Y2900/10—Application of doors, windows, wings or fittings thereof for buildings or parts thereof
- E05Y2900/11—Application of doors, windows, wings or fittings thereof for buildings or parts thereof for industrial buildings
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B5/00—Doors, windows, or like closures for special purposes; Border constructions therefor
- E06B5/02—Doors, windows, or like closures for special purposes; Border constructions therefor for out-buildings or cellars; Other simple closures not designed to be close-fitting
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B9/00—Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
- E06B9/02—Shutters, movable grilles, or other safety closing devices, e.g. against burglary
- E06B9/06—Shutters, movable grilles, or other safety closing devices, e.g. against burglary collapsible or foldable, e.g. of the bellows or lazy-tongs type
- E06B9/0607—Shutters, movable grilles, or other safety closing devices, e.g. against burglary collapsible or foldable, e.g. of the bellows or lazy-tongs type comprising a plurality of similar rigid closing elements movable to a storage position
- E06B9/0615—Shutters, movable grilles, or other safety closing devices, e.g. against burglary collapsible or foldable, e.g. of the bellows or lazy-tongs type comprising a plurality of similar rigid closing elements movable to a storage position characterised by the closing elements
- E06B9/0638—Slats or panels
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B9/00—Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
- E06B9/56—Operating, guiding or securing devices or arrangements for roll-type closures; Spring drums; Tape drums; Counterweighting arrangements therefor
- E06B9/58—Guiding devices
- E06B9/581—Means to prevent or induce disengagement of shutter from side rails
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Package Closures (AREA)
Abstract
Description
본 발명은 호첨식 지대 BAG 제품 충진 투입구 실링작업을 개선하기 위한 방법 및 장치로서, 기존의 작업방법은 제품충진 포장 후 작업자가 손으로 제품 투입구 밸브부를 접어 밀어 넣는 방법을 사용하고 있으나, 제품 투입구가 LDPE로 내부 코팅된 호첨식 지대 BAG을 사용하여 충진 후 콘베이어 상에서 정지, 투입구 밸브가 있는 방향으로 밀착하면, 지대 BAG의 투입구 부분이 초음파 용착장치의 혼과 지그부 사이에 정열 되며, 투입구를 혼과 지그장치를 이용하여 용착 실링하는 방법 및 그 장치이다.The present invention is a method and apparatus for improving the sealing of the hot-filled zone BAG product filling inlet, the existing work method is to use the method to fold the product inlet valve by hand after the product filling packaging, but the product inlet When filled with LDPE-inflated zone BAG, it stops on the conveyor and fills in the direction of the inlet valve.The inlet section of the zone BAG is aligned between the horn and jig of the ultrasonic welding device. A welding sealing method using a jig device and a device therefor.
일반적으로 분체 포장 작업에는 호첨식 BAG을 사용하며 포장기에서 계량, 충진 되면 작업자가 손으로 밸브 투입구를 접어 밀어 넣는 방법 사용하고 있으며, 이는 제품 투입구에서 제품 유출의 우려가 있어 테이프를 부착 하거나, HOT MELT를 이용하여 부착하는 방법을 사용 하였으나, 제품에 의한 오염으로 인해 제대로 실링 되지 않고 제품이 누출되는 문제점을 가지고 있었다.In general, a powder-packed work uses a hot-type BAG, and when it is weighed and filled in a packing machine, the operator folds the valve inlet by hand and pushes the valve in by hand. It was used to attach using, but had a problem that the product is leaking without properly sealing due to contamination by the product.
이러한 문제점을 보완하기 위해서 최근에는 실러 일체형 포장기가 나왔으나 일체형 포장기는 다소 가격이 비싸고 포장속도가 늦다.In order to compensate for this problem, a sealer integrated packaging machine has recently been introduced, but an integrated packaging machine is somewhat expensive and has a slow packing speed.
기존의 포장기계를 계속 사용하면서 포장속도에 지장이 없는 작업방법은 콘베이어 상에서 실링하는 방법이므로, 호첨식 지대 BAG의 투입구 내부가 LDPE로 코팅된 투입구 밸브 부분을 콘베이어 상에서 일정한 위치에 졍열 하여 초음파 용착장치의 혼과 지그를 이용하여 제품 투입구를 실링 하는 방법이다.The work method that does not interfere with the packing speed while continuing to use the existing packaging machine is a method of sealing on a conveyor. Therefore, the inlet valve part coated with LDPE in the inlet of the hot zone BAG is heated at a certain position on the conveyor for ultrasonic welding device. It is a method to seal the product inlet by using horn and jig.
본 발명은 호첨식 지대 BAG의 문제이었던 제품 계량 충진 후 투입부의 마무리, 작업자 손으로 투입구를 접어 밀어 넣는 방법은 제품 투입구에서 항상 제품 유출이 발생하여 제품훼손, 제품 변질우려가 있어 접착 테이프를 부착하거나, HOT MELT를 분사 접착하는 방법 등을 사용 하였으나, 이 또한 제품 오염 및 접착 테이프가 떨어지는 현상으로 인해 흘러나온 제품에 의한 2차 오염 및 비산으로 상품성 저하, 환경오염 등의 문제점을 가지고 있었다. 기존의 포장 설비를 계속 사용하면서 이러한 문제를 해결하는데 그 목적이 있다.The present invention is a method of closing the input unit after filling the metering, which is the problem of the hot-barrier zone BAG, the method of folding the inlet by the operator's hand is always leaking product at the product inlet, there is a risk of product damage, product deterioration, attaching adhesive tape or , HOT MELT was sprayed and glued, but it also had problems such as deterioration of merchandise and environmental pollution due to secondary contamination and scattering caused by the product spilled due to product contamination and adhesive tape falling. The goal is to solve these problems while continuing to use existing packaging equipment.
기존 포장기 생산라인의 후단라인에 콘베이어 상에 본 장치를 설치하면, 계량 충진 포장된 호첨식 지대 BAG이 진입하며, 콘베이어 상에서 지대 BAG을 정지시킨 후 제품 투입구를 측면의 밀착장치로 일정한 위치로 밀착, 정열한 후 지대 BAG의 제품 투입구를 초음파 용착장치의 혼과 지그를 이용하여 제품 투입구를 실링 한 다.If the device is installed on the conveyor at the rear line of the existing packing machine production line, the hot-spotted zone BAG filled with the weighing filling package enters, and after stopping the zone BAG on the conveyor, the product inlet is closely contacted with the close contact device on the side, After aligning, the product inlet of the zone BAG is sealed using the horn and jig of the ultrasonic welding device.
호첨식 지대 BAG은 분말 제품 포장, 티타늄, 탈크, PVC, 카본블랙, 전분, 밀가루, 분당등 분체 제품충진 포장라인에 많이 사용하고 있으며, 제품 충진 후 바로 실링 하는 일체형 포장 자동화 설비에 비해 콘베이어 상에서 실링작업이 가능하므로 기존에 사용하던 포장설비를 계속사용 할 수 있으며 많은 투자(2 ~ 3억 원/대당)를 하지 않고 새로운 제품 포장기법을 도입함으로서, 기존 포장설비의 후단 콘베이어 라인에 설치하여 설비 투자비도 줄이고 포장 제품의 상품성을 높일 수 있다The enclosed zone BAG is widely used for packing powder products such as powder products, titanium, talc, PVC, carbon black, starch, flour, and sugar powder, and is sealed on a conveyor compared to an integrated packaging automation facility that seals immediately after product filling. As it is possible to work, the existing packaging equipment can be used continuously and new product packaging technique is introduced without much investment (200 ~ 300 million won / unit), and it is installed on the conveyor line at the rear of the existing packaging equipment to invest the equipment. Can also reduce the merchandise of packaging products
또한 실링능력이 뛰어나 일체형 포장설비에 비해 처리 물량 (3 ~ 4배)이 크므로 설비 도입 및 개선의 효과가 매우 크다.In addition, the sealing capacity is excellent, and the amount of processing (3 to 4 times) is larger than that of the integrated packaging equipment.
본 발명은 첨부된 도면을 참조하여 상세히 설명하면 다음과 같다.The present invention will now be described in detail with reference to the accompanying drawings.
도1 , 도2에 도시 된바와 같이 지대 BAG(10)이 벨트 콘베이어(06)에서 벨트 콘베이어(05)로 진입하면 감지센서(08)가 작동하여 제어장치(09)에 의해서 정면 스터퍼(01)가 90도 시계방향 회전 하강하여 전진하는 지대BAG(10)을 정지 시킨다As shown in Figs. 1 and 2, when the zone BAG 10 enters the
이때 측면 BAG 퓨셔장치(02)가 지대 BAG을 실링 장치(03,04)가 있는 방향으로 밀착하면 지대 BAG(10)의 제품 투입구 부분이 실링장치의 혼(03)과 지그(04)사이에 위치하며, 이때 제어장치(09)의 지시에 따라 혼(03)과 지그(04)의 밀착에 의한 고주파 발생으로 밸브 내부에 코팅된 LDPE가 녹아 용착 실링이 된다.At this time, when the side BAG pusher (02) comes in close contact with the zone BAG in the direction of the sealing device (03, 04), the product inlet portion of the zone BAG (10) is located between the horn (03) and the jig (04) of the sealing device. At this time, according to the instruction of the
실링이 끝나면 콘트롤러(09)의 지시에 따라 혼(03)과 지그(04)가 열리고 정 면 스토퍼(01)가 90도 반시계 방향 회전 상승하면 실링된 지대 BAG은 벨트 콘베이어(05)를 타고 다음 공정으로 이동, 적재, 출하된다.When the sealing is finished, the
도1 의 경우는 지대 BAG(10)의 제품 투입구 부분이 먼저 진입하는 경우로서, 도1 의 경우는 포장 제품의 길이치수에 관계없이 밸브 부분의 위치가 일정하여 실링이 가능하며, 도2 의 경우는 지대 BAG(10)의 바닥 부분이 먼저 진입하는 경우로, 도2 의 경우는 지대 BAG(10)의 길이치수 변경에 따라 정면 스토퍼(01)의 위치조정 즉, 정면 스토퍼 장치를 전후 이동하여 고정을 하면 혼(03)과 지그(04)사이에 항상 일정하게 지대 BAG(10)의 밸브 부분을 위치할 수 있어, 어떠한 치수의 제품이던지 초음파 용착 실링이 가능하게 된다In the case of Figure 1 is a case where the product inlet portion of the zone BAG (10) enters first, in the case of Figure 1, regardless of the length dimension of the packaged product, the position of the valve portion is constant, sealing is possible, In the case where the bottom portion of the
본 콘베이어 타입 초음파 용착 실링장치를 활용하면 기존의 포장 설비를 사용하면서 포장 설비의 포장능력을 향상할 수 있으며 제품의 상품성 향상, 제품 누출에 의한 오염방지, 투자비 절감 을 도모하며 원가 절감이 가능한 새로운 포장방법이 됩니다.By using this conveyor type ultrasonic welding sealing device, it is possible to improve the packaging capacity of the packaging equipment while using the existing packaging equipment, and to improve the merchandise of the product, prevent contamination by product leakage, reduce the investment cost, and reduce the cost. It is a way.
분체 제품을 주로 생산하는 화학공장, 즉 티타늄, 탈크, PVC, 카본블랙, 플라스틱첨가제의 화학제품 공장 및 밀가루, 전분, 분당설탕 식품공장 등에 사용이 가능합니다.It can be used in chemical plants that mainly produce powder products such as titanium, talc, PVC, carbon black and plastic additives, as well as flour, starch and sugar sugar food plants.
도 1은 호첨식 지대 BAG의 제품 투입구 부분이 먼저 진입하는 경우 투입구 부위를 초음파 용착장치의 혼과 지그를 이용하여 실링 하는 공정도1 is a process diagram of sealing the inlet part using the horn and the jig of the ultrasonic welding device when the product inlet part of the hot rod BAG enters first
도 2는 호첨식 지대 BAG의 바닥 부분이 먼저 진입하는 경우 투입구 부위를 초음파 용착장치의 혼과 지그를 이용하여 실링 하는 공정도Figure 2 is a process diagram for sealing the inlet portion using the horn and the jig of the ultrasonic welding device when the bottom portion of the hot rod BAG first enters
도 3은 제품 투입구및 혼과 지그 장치부의 동작 상세도Figure 3 is a detailed view of the operation of the product inlet and the horn and jig unit
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KR1020100009409A KR20110089911A (en) | 2010-02-02 | 2010-02-02 | Method for valved bag out-valve sealing by ultrasonic device on conveyor |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104859897A (en) * | 2015-05-26 | 2015-08-26 | 锐派包装技术(上海)有限公司 | Online heat sealing machine for internal valve port packaging bag |
AT521015B1 (en) * | 2018-05-02 | 2019-10-15 | Springer Maschf Gmbh | FILM DETECTOR DEVICE |
-
2010
- 2010-02-02 KR KR1020100009409A patent/KR20110089911A/en not_active Application Discontinuation
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104859897A (en) * | 2015-05-26 | 2015-08-26 | 锐派包装技术(上海)有限公司 | Online heat sealing machine for internal valve port packaging bag |
AT521015B1 (en) * | 2018-05-02 | 2019-10-15 | Springer Maschf Gmbh | FILM DETECTOR DEVICE |
AT521015A4 (en) * | 2018-05-02 | 2019-10-15 | Springer Maschf Gmbh | FILM DETECTOR DEVICE |
WO2019211228A1 (en) * | 2018-05-02 | 2019-11-07 | Springer Maschinenfabrik Gmbh | Film-wrapping apparatus |
US11034471B1 (en) | 2018-05-02 | 2021-06-15 | Springer Maschinenfabrik Gmbh | Film-wrapping apparatus and method |
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