KR20110076739A - Cushioned absorbent mat - Google Patents

Cushioned absorbent mat Download PDF

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Publication number
KR20110076739A
KR20110076739A KR1020100070632A KR20100070632A KR20110076739A KR 20110076739 A KR20110076739 A KR 20110076739A KR 1020100070632 A KR1020100070632 A KR 1020100070632A KR 20100070632 A KR20100070632 A KR 20100070632A KR 20110076739 A KR20110076739 A KR 20110076739A
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fabric
mat
foam
layer
fabric material
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KR1020100070632A
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Korean (ko)
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이안 스코르지
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마인즈인싱크, 인코포레이티드
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    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G27/00Floor fabrics; Fastenings therefor
    • A47G27/02Carpets; Stair runners; Bedside rugs; Foot mats
    • A47G27/0212Carpets; Stair runners; Bedside rugs; Foot mats to support or cushion
    • A47G27/0225Carpets; Stair runners; Bedside rugs; Foot mats to support or cushion for bathrooms
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    • B32LAYERED PRODUCTS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
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    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
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    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B2266/02Organic
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B2266/00Composition of foam
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
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    • BPERFORMING OPERATIONS; TRANSPORTING
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Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Carpets (AREA)
  • Bathtub Accessories (AREA)
  • Laminated Bodies (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)

Abstract

PURPOSE: A cushion type absorption mat is provided to have an open-cell structure and to form fabric and foam assembly. CONSTITUTION: A manufacturing method of a cushion type absorption mat comprises: a step of offering a sweat-absorbing and quick-drying textile material(6) into a sheet; a step of sticking the sweat-absorbing and quick-drying textile material to a polyurethane foam material having an open cell structure; a step of suturing the textile material in the polyurethane foam material; and a step of adhering the foam material to the sheet of a rubber floor material.

Description

쿠션형 흡수 매트{CUSHIONED ABSORBENT MAT}Cushion type absorption mat {CUSHIONED ABSORBENT MAT}

본 발명은 전반적으로 매트에 관한 것으로, 보다 구체적으로는 흡수 표면 및 쿠션층을 가진 매트에 관한 것이다.The present invention relates generally to mats, and more particularly to mats having absorbent surfaces and cushion layers.

타일형 욕실 내에는, 서있을 수 있는 미끄럼 방지용 비타일형 표면 및 세면대, 욕조 또는 샤워 설비로부터 나오는 물을 처리할 수 있는 흡수 특성을 제공할 수 있는 욕실용 매트를 제공하는 것이 통상적이다. 따라서, 본 발명자는 쾌적한 미끄럼 방지용 흡한속건성 욕실을 제공할 필요가 있는 것으로 결정을 내렸다.Within tiled bathrooms, it is common to provide standing non-slip non-tile surfaces and bathroom mats that can provide absorbent properties that can treat water from washbasins, tubs or showers. Therefore, the present inventors have determined that it is necessary to provide a comfortable slipperproof quick-drying bathroom.

본 발명의 일 태양은 쿠션형 흡수 매트의 제조 방법에 관한 것으로, 본 제조 방법은, 다음 순서에 따라, 매트로써의 사용을 위해 형성된 시트 내에 흡한속건성 직물 재료를 제공하는 단계, 개방형 셀 구조를 갖는 점탄성 폴리우레탄폼 재료의 시트에 상기 흡한속건성 직물 재료를 접착하는 단계, 봉합에 의한 직물 및 폼 조립물을 얻기 위해 상기 직물 재료를 상기 폴리우레탄폼 재료에 봉합하는 단계, 및 상기 봉합에 의한 직물 및 폼 조립물의 폼 재료측을 미끄럼 방지용 고무 바닥재의 시트에 접착하는 단계를 포함한다.One aspect of the present invention relates to a method for manufacturing a cushioning absorbent mat, which method comprises the steps of: providing a sweat-absorbing quick-drying fabric material in a sheet formed for use as a mat, having an open cell structure, according to the following sequence: Adhering the sweat-absorbing quick-drying fabric material to a sheet of viscoelastic polyurethane foam material, sealing the fabric material to the polyurethane foam material to obtain a fabric and foam assembly by sealing, and the fabric by sealing and Adhering the foam material side of the foam assembly to a sheet of anti-slip rubber flooring.

본 발명의 또 다른 태양은 쿠션형 매트에 관한 것으로, 본 매트는 흡한속건성 직물 재료의 층, 개방형 셀 구조를 가지며, 직물 및 폼 조립물을 형성하기 위해, 상기 직물 재료의 층에 접착 및 봉합되는, 점탄성 폴리우레탄폼 재료의 층, 및 상기 직물 및 폼 조립물의 폼 재료측에 접착된 고무 바닥재의 층을 포함한다.Another aspect of the invention relates to a cushioning mat, which mat has a layer of sweat-absorbent quick-drying fabric material, an open cell structure, and is bonded and sealed to the layer of fabric material to form a fabric and foam assembly. , A layer of viscoelastic polyurethane foam material, and a layer of rubber flooring adhered to the foam material side of the fabric and foam assembly.

본 발명의 상기 대상, 특징 및 특성 뿐만 아니라, 작동 방법, 이와 관련된 구조를 갖는 요소의 기능, 부품들의 조합 및 제조의 경제성은 첨부 도면을 참조하여 다음의 상세한 설명과 첨부된 청구항을 고려하면 더욱 명확해질 것이며, 첨부 도면은 모두 본 명세서의 일부를 이루고, 첨부 도면에서 유사 참조 번호는 여러 도면에서의 대응 부품을 나타낸다. 그러나, 첨부 도면은 예시 및 설명을 위한 것일 뿐, 본 발명을 한정하려는 것이 아님을 명확히 이해하여야 한다. 본 명세서 및 청구항에서 사용되는 바와 같이, 단수형의 표현은 본 명세서에서 별도의 다른 의미로 명시되어 있지 않는 한 단수뿐만 아니라 복수의 것을 의미한다.The objects, features and characteristics of the present invention, as well as the method of operation, the function of the element having a structure related thereto, the combination of parts and the economics of manufacturing are more clearly considered in view of the following detailed description and the appended claims with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings are all part of this specification, and like reference numerals in the accompanying drawings indicate corresponding parts in the various drawings. However, it should be clearly understood that the accompanying drawings are for purposes of illustration and description, and are not intended to limit the invention. As used in this specification and claims, the singular forms "a", "an" and "the" are intended to include the plural as well as the singular, unless the context clearly indicates otherwise.

도 1은 본 발명에 따른 욕실용 매트(bath mat)의 일 실시예의 흡수층을 제조할 때 사용되는 스트랜드(strand)의 단면도를 개략적으로 나타낸다.
도 2는 본 발명에 따른 욕실용 매트의 일 실시예의 흡수층 재료를 형성하기 위해 사용되는 도 1의 다수의 스트랜드의 단면도를 개략적으로 나타낸다.
도 3은 본 발명의 일 실시예에 따른 욕실용 매트의 단면도를 개략적으로 나타낸다.
1 schematically shows a cross-sectional view of the strands used in making the absorbent layer of one embodiment of a bath mat according to the invention.
Figure 2 schematically shows a cross-sectional view of the plurality of strands of Figure 1 used to form the absorber layer material of one embodiment of a bath mat according to the present invention.
Figure 3 schematically shows a cross-sectional view of a bath mat in accordance with an embodiment of the present invention.

도 1은 본 발명에 따른 욕실용 매트(bath mat)의 흡수층을 이루는 직물 재료(woven textile material)를 형성하기 위해 사용되는 얀(yarn)(2)의 개략적인 단면도를 나타내고 있다. 얀은 다수의 섬유(4) 스트랜드를 포함하는데, 이러한 섬유(4) 스트랜드가 원섬유로부터 분할된 다음 다수의 추가 섬유와 함께 짜여져 다수의 섬유(4)를 형성하게 된다. 얀의 공급에 의해, 섬유 스트랜드와 이에 따른 직물 재료가 액체를 비껴가는 것보다 오히려 물(5)을 흡수할 수 있기 때문에, 액체가 빨리 흡수되어, 상기 얀의 공급은 직물 재료가 사용된 타 표면으로부터 액체를 제거하고, 그 타 표면 상에 건조 효과를 제공한다. 일 실시예에 따르면, 각각의 섬유(4)는 대략 몇 마이크론 정도의 직경을 갖는다. 예를 들면, 그 직경의 대략적인 범위는 1㎛ 내지 20㎛이며, 보다 구체적으로 유용한 범위는 5㎛ 내지 10㎛이다. 비교를 해보면, 이러한 범위는 모발보다 약 100배 정도 더 가는 것으로 생각되어질 수 있으며, 일반적으로는 100개의 섬유가 한가닥의 얀을 형성하는데 사용될 것이다. 따라서, 특히 각각의 스트랜드의 단면적이 작다면, 각각의 스트랜드는 도 2에 도시되는 직물을 형성하기 위해, 다른 스트랜드와 결합하여 사용될 것이다. 일 실시예에 따르면, 섬유는 약 1 데니어/필라멘트 미만의 선밀도를 갖는 극세사이다.1 shows a schematic cross-sectional view of a yarn 2 used to form a woven textile material which forms an absorbent layer of a bath mat according to the invention. The yarn comprises a plurality of fiber 4 strands, which are split from the raw fiber and then woven together with a number of additional fibers to form the plurality of fibers 4. The supply of the yarn allows the fiber strand and thus the fabric material to absorb water 5 rather than deflecting the liquid, so that the liquid is absorbed quickly, so that the supply of the yarn is the other surface on which the fabric material is used. Removes liquid from the surface and provides a drying effect on the other surface. According to one embodiment, each fiber 4 has a diameter of about several microns. For example, the approximate range of the diameter is 1 micrometer-20 micrometers, and more specifically, the useful range is 5 micrometers-10 micrometers. By comparison, this range can be thought to be about 100 times thinner than hair, and generally 100 fibers will be used to form a strand of yarn. Thus, especially if the cross-sectional area of each strand is small, each strand will be used in combination with other strands to form the fabric shown in FIG. According to one embodiment, the fibers are microfibers having a linear density of less than about 1 denier / filament.

얀으로부터 직물 재료를 형성하기 위한 제직 공정은 도 2에 도시되는 형태의 직물 재료(6)를 형성하기 위해 다른 얀의 스트랜드와 함께 얀을 짜는 단계를 포함한다.The weaving process for forming the fabric material from the yarns includes weaving the yarns together with strands of other yarns to form the fabric material 6 of the type shown in FIG. 2.

일 실시예에 따르면, 직물 재료는 폴리에스테르의 스트랜드와 폴리아미드의 스트랜드의 조합물, 예컨대 나일론을 포함한다. 특히, 일 실시예는 60 중량% 내지 90 중량%의 폴리에스테르와 40 중량% 내지 10 중량%의 폴리아미드를 포함한다.According to one embodiment, the fabric material comprises a combination of strands of polyester and strands of polyamide, such as nylon. In particular, one embodiment comprises 60 to 90 weight percent polyester and 40 to 10 weight percent polyamide.

도 3에 도시되는 바와 같이, 욕실용 매트(20)를 형성하기 위하여, 다수의 얀(2)이 매우 우수한 흡수성 및 건조 특성을 갖는 직물 재료(6)를 형성하도록 서로 짜여진다. 일 실시예에 따르면, 직물 재료의 무게는 200g/㎡ 내지 300g/㎡이고, 특정 실시예에 따르면, 직물 재료의 무게는 250g/㎡ 내지 275g/㎡이다.As shown in FIG. 3, in order to form the bath mat 20, a plurality of yarns 2 are woven together to form a fabric material 6 having very good absorbency and drying properties. According to one embodiment, the weight of the fabric material is between 200 g / m 2 and 300 g / m 2, and in accordance with certain embodiments, the weight of the fabric material is between 250 g / m 2 and 275 g / m 2.

실제로는, 이러한 직물 재료는 종래의 보풀이 있는 면사 또는 폴리에스테르 직물 재료 이상으로 대단히 큰 흡수성을 가질 수 있다. 또한, 상기 직물 재료는 종래의 보풀이 있는 면사 또는 100% 폴리에스테르 재료보다 더 빠른 건조 속도를 가질 수도 있다. 일 실시예에 따르면, 직물 재료(6)는 약 0.1in 내지 0.175in, 구체적으로는 약 0.157in의 파일 높이(pile height)를 갖는다.In practice, such fabric materials can have a very large absorbency beyond conventional lint-free cotton yarns or polyester fabric materials. In addition, the fabric material may have a faster drying rate than conventional lint-free cotton yarn or 100% polyester material. According to one embodiment, the fabric material 6 has a pile height of about 0.1 inches to 0.175 inches, specifically about 0.157 inches.

직물 재료(6)는, 일 실시예에서 폴리우레탄과 직물 재료 사이에 강한 결합력과, 접착제층을 심하게 균열시키지 않고도 메트를 구부릴 수 있도록 충분한 가요성을 제공하는, 접착제를 사용하여 쿠션층(8)에 접착된다. 특정 실시예에 따르면, 접착제는 직물 재료의 흡한속건(wicking/drying) 기능(수분 흡수 및 빠른 건조)을 방해하지 않으면서 수분을 우레탄폼으로부터 직물 재료로 통과시켜야 한다. 특정 실시예에 따르면, 접착제는 중국 광동의 타이 지아로부터 구입가능한 680S와 같은 폼으로 사용될 수 있는 분무식 실내 장식 재료용 접착제일 수 있다.The fabric material 6 is in one embodiment a cushioning layer 8 using an adhesive, which provides a strong bond between polyurethane and the fabric material and sufficient flexibility to bend the mat without severely cracking the adhesive layer. Is bonded to. According to certain embodiments, the adhesive must pass moisture from the urethane foam to the fabric material without interfering with the wicking / drying function (moisture absorption and rapid drying) of the fabric material. According to a particular embodiment, the adhesive may be an adhesive for sprayed upholstery material that may be used in a foam such as 680S, available from Tai Jia, Guangdong, China.

쿠션층(8)은 메모리 폼 재료, 예컨대 개방 셀 구조를 갖는 점탄성 폴리우레탄폼으로 제조될 수 있다. 일반적으로, 이러한 재료는 흡수성이지만, 특히 상술한 극세사 직물 재료에 비해 건조 속도가 느리다.The cushion layer 8 may be made of a memory foam material, such as viscoelastic polyurethane foam having an open cell structure. In general, these materials are absorbent, but have a slower drying rate, especially compared to the microfiber fabric materials described above.

한 예를 들면, 쿠션층의 두께는 약 2.5㎝이며, 일반적으로는 1㎝ 내지 5㎝의 범위 내에 있을 수 있다. 쿠션층이 얇으면, 불충분한 쿠션 기능이 나타나지만, 쿠션층이 두꺼우면, 매트의 총 두께가 매우 커지므로, 사용자는 매트에 매우 깊숙히 앉는 것처럼 느끼게 된다. 전형적인 매트에 있어서, 폼 밀도는 약 2.8 lbs/ft3일 수 있다.For example, the thickness of the cushion layer is about 2.5 cm, and may generally be in the range of 1 cm to 5 cm. If the cushion layer is thin, an insufficient cushioning function appears, but if the cushion layer is thick, the total thickness of the mat becomes very large, so that the user feels as if he is sitting very deeply on the mat. For a typical mat, the foam density can be about 2.8 lbs / ft 3 .

본 발명자는, 상술한 조합에서 직물 재료(6)의 흡수성 및 건조 특성에 의해 욕실과 같이 일반적으로 눅눅하고 습한 환경에서 조차도 비교적 흡수성을 띠면서 건조 속도가 느린 폴리우레탄폼이 사용될 수 있다는 것을 결정하였다. 이러한 조합에 의해, 흡수성 직물 재료(6)의 일 측면(22)이 폴리우레탄에서 수분을 흡수하고, 타 측면(24)이 비교적 빠르게 건조한다.The inventors have determined that, in the above combination, the absorbent and dry nature of the fabric material 6 allows polyurethane foams that are relatively absorbent and slow to dry, even in generally damp and humid environments such as bathrooms. . By this combination, one side 22 of the absorbent fabric material 6 absorbs moisture from the polyurethane and the other side 24 dries relatively quickly.

일단, 직물 재료(6)가 쿠션층(8)에 접착되면, 직물 재료와 쿠션층은 서로 봉합되어, 강도를 더하거나, 선택적으로는, 도시되지는 않지만, 직물 재료의 상부면(24) 상에 장식적 디자인을 제공한다.Once the fabric material 6 is adhered to the cushion layer 8, the fabric material and the cushion layer are sealed together to add strength or, optionally, not on the top surface 24 of the fabric material, although not shown. Provide a decorative design.

그런 다음, 봉합 및 접착되어 결합된 매트는 미끄럼 방지용 고무 바닥재(10)에 접착된다. 예컨대, 미끄럼 방지층은, 예를 들면 폴리우레탄-폴리우레아계 스판덱스를 포함한 폴리우레탄 재료로 제조될 수 있다. 그리고 나서, 이 조립물은, 예를 들면 폴리에스테르 직물 재료로 제조될 수 있는 가장자리부에 부착된다.The sutured and glued mat is then bonded to the anti-slip rubber flooring 10. For example, the anti-slip layer can be made of polyurethane material, including, for example, polyurethane-polyurea-based spandex. This assembly is then attached to the edge, which can be made of polyester fabric material, for example.

일 실시예에 따르면, 상기 매트의 면적은 4 평방피트 내지 8 평방피트일 수 있다.According to one embodiment, the area of the mat may be between 4 square feet and 8 square feet.

본 발명이 일반적으로 가장 실질적이고 바람직한 실시예인 것으로 고려되는 것에 기초한 설명을 위해 상세하게 설명되었지만, 이러한 세부 사항은 설명을 위한 것일 뿐, 본 발명은 개시된 실시예에 국한되는 것이 아니라, 반대로 첨부된 청구항의 취지 및 범위 내에서 개조물 및 등가의 구성물을 포함할 수 있다. 예를 들면, 본 발명은 가능한 범위 내에서 임의의 실시예의 하나 이상의 특징물이 임의의 다른 실시예의 하나 이상의 특징물과 결합될 수 있도록 되어 있다.Although the invention has been described in detail for purposes of explanation based on what is generally considered to be the most practical and preferred embodiment, these details are for the purpose of illustration only, and the invention is not limited to the disclosed embodiments, but on the contrary, the appended claims Modifications and equivalent constructions may be included within the spirit and scope of the invention. For example, the present invention is intended to enable one or more features of any embodiment to be combined with one or more features of any other embodiment to the extent possible.

Claims (2)

쿠션형 흡수 매트의 제조 방법으로서,
다음 순서에 따라,
매트로서의 사용을 위해 형성된 시트 내에 흡한속건성 직물 재료를 제공하는 단계,
개방형 셀 구조를 갖는 점탄성 폴리우레탄폼 재료의 시트에 상기 흡한속건성 직물 재료를 접착하는 단계,
봉합에 의한 직물 및 폼 조립물을 얻기 위해, 상기 직물 재료를 상기 폴리우레탄폼 재료에 봉합하는 단계, 및
미끄럼 방지용 고무 바닥재의 시트에 상기 봉합에 의한 직물 및 폼 조립물의 폼 재료측을 접착하는 단계
를 포함하는,
쿠션형 흡수 매트 제조 방법.
As a manufacturing method of a cushion type absorption mat,
In the following order,
Providing a sweat-absorbing quick-drying fabric material in a sheet formed for use as a mat,
Adhering the sweat-absorbing quick-drying fabric material to a sheet of viscoelastic polyurethane foam material having an open cell structure,
Suturing the fabric material to the polyurethane foam material to obtain a fabric and foam assembly by sealing, and
Adhering the foam material side of the fabric and foam assembly by the suture to a sheet of anti-slip rubber flooring
Including,
Cushioned absorbent mat manufacturing method.
흡한속건성 직물 재료의 층,
개방형 셀 구조를 가지며, 직물 및 폼 조립물을 형성하기 위해, 상기 직물 재료의 층에 접착 및 봉합되는, 점탄성 폴리우레탄폼 재료의 층, 및
상기 직물 및 폼 조립물의 폼 재료측에 접착된 고무 바닥재의 층
을 포함하는,
쿠션형 흡수 매트.
Layer of sweat-absorbent quick-drying fabric material,
A layer of viscoelastic polyurethane foam material, having an open cell structure and bonded and sealed to the layer of fabric material to form a fabric and foam assembly, and
A layer of rubber flooring adhered to the foam material side of the fabric and foam assembly
Including,
Cushioned absorbent mat.
KR1020100070632A 2009-12-28 2010-07-21 Cushioned absorbent mat KR20110076739A (en)

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