KR20090117564A - Natural fiber floorboard - Google Patents
Natural fiber floorboard Download PDFInfo
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- KR20090117564A KR20090117564A KR1020080043721A KR20080043721A KR20090117564A KR 20090117564 A KR20090117564 A KR 20090117564A KR 1020080043721 A KR1020080043721 A KR 1020080043721A KR 20080043721 A KR20080043721 A KR 20080043721A KR 20090117564 A KR20090117564 A KR 20090117564A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/541—Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
- D04H1/5418—Mixed fibres, e.g. at least two chemically different fibres or fibre blends
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/425—Cellulose series
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4282—Addition polymers
- D04H1/4291—Olefin series
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/435—Polyesters
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
- D04H1/43835—Mixed fibres, e.g. at least two chemically different fibres or fibre blends
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/559—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving the fibres being within layered webs
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H13/00—Other non-woven fabrics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
- D10B2503/04—Floor or wall coverings; Carpets
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
Description
본 발명은 친환경 천연섬유 바닥재에 관한 것으로서, 보다 상세하게는 천연섬유인 황마,아마,대마,저마,양마,선인장,대나무 섬유와 열가소성 섬유인 폴리프로필렌 섬유를 혼합하여 제조한 친환경 천연섬유 바닥재에 관한 것이다.The present invention relates to an eco-friendly natural fiber flooring, and more particularly, to an eco-friendly natural fiber flooring manufactured by mixing polypropylene fibers of jute, flax, hemp, hemp, sheep, cactus, bamboo fiber and thermoplastic fiber. will be.
현재 일반적으로 사용되는 바닥재는 PVC 시트와 목질계 바닥재가 대부분이다.Most commonly used flooring materials are PVC sheets and wood flooring.
PVC 바닥재는 연질 PVC의 가공성과 유연성을 부여하기 위해 인체에 유해하다고 알려진 프탈레이트계 가소제를 비롯한 가소제와 점도저하제, 유기용제 등을 사용하고 있다.PVC flooring uses plasticizers, viscosity reducing agents, organic solvents, etc., including phthalate-based plasticizers known to be harmful to the human body, in order to provide the processability and flexibility of soft PVC.
목질계 바닥재는 합판마루,강화마루 등이 있는데 합판마루는 베니아판을 여러층 합친것에 무늬목을 표면층에 접착시킨 바닥재이고, 강화마루는 중밀도 섬유보드(MDF) 또는 고밀도 섬유보드(HDF)의 표면에 시트를 부착시킨 바닥재이다.Wood floors include plywood floors and reinforced floors. Plywood floors are veneer boards that have several layers of veneers attached to the surface layer. Reinforced floors are the surface of MDF or HDF board. It is flooring material which attached sheet to.
일반적으로 나무소재를 이용한 목질계 바닥재는 친환경 소재로 인식되어 있지만 사실은 그렇지 않다. 합판마루를 구성하는 합판층은 합판 접착시 요소와 멜라민 수지를 사용하는데, 이 요소수지와 멜라민 수지는 요소와 포름알데히드 그리고 멜라민과 포름알데히드를 중합하여 만들어지기 때문에 수지 내부에는 기본적으로 포름알데히드가 내재되게 된다. 또한 MDF 또는 HDF는 제조시 페놀수지를 사용하는데 페놀수지 역시 페놀과 포름알데히드를 중합하여 만들어지기 때문에 이 역시 포름알데히드가 내재되어 있다. 따라서 이제까지 알려진 바와 같이 목질계 바닥재는 새집증후군을 더욱 악화 시키는 요인인 것이다.Generally, wood based flooring using wood materials is recognized as an environmentally friendly material, but in fact it is not. Plywood layer constituting plywood floor uses urea and melamine resin when bonding plywood. Because urea resin and melamine resin are made by polymerizing urea, formaldehyde, melamine and formaldehyde, formaldehyde is basically inherent in the resin. Will be. In addition, MDF or HDF uses phenol resins in manufacturing. Since phenol resins are also made by polymerizing phenol and formaldehyde, formaldehyde is also inherent. Thus, as is known so far, wood-based flooring is a factor that worsens sick house syndrome.
그리고 합판 및 MDF,HDF는 나무를 이용하여 제조하고 있다. 따라서 상기 제품을 제조시 필수적으로 필요한 것은 나무이다. 그러므로 현재 전세계적으로 논란이 되어지고 있는 지구 온난화의 주범인 벌목을 하지 않고서는 상기의 제품들을 제조 할 수 없는 것이다.Plywood, MDF, and HDF are manufactured using wood. Therefore, what is essential in the manufacture of the product is wood. Therefore, the above products cannot be manufactured without logging, which is currently the controversial cause of global warming.
본 발명은 종래의 문제점들을 해결하기 위한 것으로, 본 발명의 목적은 대규모 살림 벌채를 하지 않고 비목재인 천연섬유를 사용하여 제조함으로써, 지구 온난화를 막을 수 있으며, 포름알데히드나 유기화합물의 방출량이 없는 친환경 천연섬유 바닥재를 제공하는데 있다.The present invention is to solve the conventional problems, the object of the present invention is to produce a non-wood natural fiber without large-scale deforestation, it is possible to prevent global warming, there is no emission of formaldehyde or organic compounds To provide eco-friendly natural fiber flooring.
본 발명에 따른 바닥재는 포름알데히드와 같은 유해한 휘발성 유기화합물의 방출량이 거의 발생하지 않으며, 지구온난화의 주범인 벌목을 하지 않고 현재 사용되어지고 있는 바닥재를 대체할 수 있다.The flooring according to the present invention has almost no emission of harmful volatile organic compounds such as formaldehyde, and can replace the flooring which is currently used without logging which is the main culprit of global warming.
그리고 천연섬유는 성장을 하면서 대기중의 이산화탄소를 일반 식물의 5-7배 더 분해를 잘 시키며, 대기중에 탄산가스가 많으면 많을수록 성장이 빠른 환경지향 적 식물을 이용함으로써 지구 온난화를 막을 수 있다.And natural fiber grows and decomposes atmospheric carbon dioxide 5-7 times better than ordinary plants, and the more carbon dioxide in the atmosphere, the faster the growth of environmentally friendly plants.
본 발명의 바닥재는 원적외선을 방출할 뿐만 아니라 항균성이 있어 건강한 주거 환경을 만들어준다.The flooring of the present invention not only emits far infrared rays but also has antimicrobial properties to create a healthy living environment.
본 발명의 판재는 비목재인 천연섬유(황마,아마,대마,저마,양마,바나나,선인장)와 열가소성 섬유인 폴리프로필렌 섬유 또는 저융점 폴리에스테르 섬유로 이루어지는 것을 특징으로 하는 친환경 천연섬유 바닥재인 것을 특징으로 한다.The plate material of the present invention is an environmentally friendly natural fiber flooring material comprising a natural wood (jute, flax, hemp, hemp, hemp, banana, cactus) and non-wood polypropylene fiber or low-melting polyester fiber It features.
본 발명의 바닥재에 있어서, 천연섬유는 중량비 30∼70%이고 열가소성 섬유는 중량비 30∼70%가 바람직한데, 천연섬유를 중량비 30%이하로 사용할 시 비목재 제품의 대체 제품으로의 의미를 가지지 못하며, 열가소성 섬유를 중량비 30%이하로 사용할 시에는 판재의 물성이 저하되어 바람직하지 않다.In the flooring material of the present invention, the natural fiber is 30 to 70% by weight and the thermoplastic fiber is preferably 30 to 70% by weight, the use of natural fibers in less than 30% by weight does not have a meaning as an alternative to non-wood products When the thermoplastic fibers are used in a weight ratio of 30% or less, the physical properties of the plate are lowered, which is not preferable.
본 발명의 바닥재에 있어서, 천연섬유와 열가소성 섬유는 평균 5∼8cm의 길이인 것이 바람직한데, 이는 장섬유로 펠트상태로 가공되어 사용하는 것이 바람직하기 때문이다. 상기에서 천연섬유와 열가소성 섬유의 평균 길이가 상기 범위에서 벗어날 경우에는 펠트 상태로의 성형성이 저하되며 바닥재의 강성이 저하되므로 바람직하지 않다.In the flooring material of the present invention, it is preferable that the natural fiber and the thermoplastic fiber have an average length of 5 to 8 cm, since it is preferable to be processed into long fibers in a felt state. When the average length of the natural fiber and the thermoplastic fiber is out of the above range, the formability in the felt state is lowered and the rigidity of the flooring material is lowered, which is not preferable.
본 발명의 바닥재는 다음과 같이 구체적인 방법에 의해 제조될 수 있다.Flooring of the present invention can be produced by a specific method as follows.
먼저, 천연섬유와 열가소성 섬유를 상기에서 서술한 것과 같이 혼합하다. 다음으로 혼합된 섬유를 호퍼(hopper)에 투입하고, 이는 다시 card m/c으로 일정량을 공급하여 섬유를 여러겹의 웹으로 성형한다. 성형된 웹은 펀칭기를 통과하면서 펠 트의 형상을 가지게 된다. 펠트가 완성되면 일정한 크기로 자른 후 열프레스에 투입된다. 열프레스에 투입된 펠트는 그 중량과 크기에 따라 시간을 달리한다. 하지만 열프레스의 온도는 220℃를 초과되면 안된다. 만약 220℃를 초과할 경우 천연섬유의 탄화가 빠른 속도로 이루어지기 때문이다. 열프레스에서 가열된 펠트는 냉각프레스로 이송되고, 냉각프레스에서 일정한 두께로 성형을 하게된다.First, natural fibers and thermoplastic fibers are mixed as described above. The mixed fibers are then fed into a hopper, which in turn supplies a certain amount to card m / c to form the fibers into a multi-layered web. The formed web passes through the punching machine and takes the shape of the felt. When the felt is finished, it is cut to a certain size and put into a heat press. The felt put into the heat press varies in time depending on its weight and size. However, the temperature of the heat press should not exceed 220 ° C. If it exceeds 220 ℃ is because the carbonization of the natural fiber is made at a high speed. The felt heated in the hot press is transferred to the cold press, and is molded to a constant thickness in the cold press.
상기와 같은 공정을 거쳐 제조된 보드는 바닥재로 사용할 수 있게끔 절단의 공정을 거쳐 본 발명의 친환경 천연섬유 바닥재를 제조 할 수 있다.The board manufactured through the process as described above can be produced to the environment-friendly natural fiber flooring of the present invention through the process of cutting to be used as a flooring material.
상기 공정에서와 같이 본 발명의 바닥재 제조시에는 앞서 서술한 합판, MDF 또는 HDF와 달리 포름알데히드나 유기화합물의 방출 되는 어떠한 조성물도 투입하지 않으므로 본 발명의 친환경 천연섬유 바작재를 제조 할 수 있는 것이다.When manufacturing the flooring material of the present invention as in the above process, unlike the previously described plywood, MDF or HDF does not add any composition that emits formaldehyde or organic compounds can be produced eco-friendly natural fiber base material of the present invention .
표1에 나타난 바와 같이 각 바닥재에 대해 포름알데히드 방산량을 측정하여 나타내었다.As shown in Table 1, the amount of formaldehyde emission was measured for each floor.
표1Table 1
주) 비교예 1은 시판중인 PVC 장판 바닥재Note 1) Comparative Example 1 is a commercially available PVC floor covering
비교예 2는 시판중인 합판마루 Comparative Example 2 is commercially available plywood floor
표2는 천연섬유 바닥재의 원적외선 방출량(FT-IR,40℃)을 측정하여 나타내었다.Table 2 shows the measured far-infrared emission (FT-IR, 40 ℃) of natural fiber flooring.
표2Table 2
본 시험 결과는 FT-IR SPECTROMETER를 이용한 BLANK BODY대비 측정결과임.This test result is a measurement result of BLANK BODY using FT-IR SPECTROMETER.
표3은 천연섬유 바닥재의 항균력(필름밀착법 FC-TM-20)을 측정하여 나타내었다.Table 3 shows the antibacterial activity (film adhesion method FC-TM-20) of the natural fiber flooring.
표3Table 3
증가율 : 균주1 - 46배Increase rate: Strain 1-46 times
균주2 - 48배 Strain 2-48 times
표피피복필름 : STOMACHER 400 POLY-BAG Skin coat film: STOMACHER 400 POLY-BAG
접종균 농도 : 균주1 - 1.4±0.3×105 / ㎖Inoculation Bacterial Concentration: Strain 1-1.4 ± 0.3 × 10 5 / ㎖
균주2 - 1.6±0.3×105 / ㎖Strain 2-1.6 ± 0.3 × 10 5 / ㎖
시험조건 Exam conditions
- 시험균액을 35±1℃, RH 90±5%에서 24시간 정치 배양후 균수 측정 -Test bacteria after 35 hours incubation at 35 ± 1 ℃, RH 90 ± 5%
- 시료 표면적 : 25㎠ -Sample surface area: 25㎠
바이오 계면활성제 종류 : TWEEN 80 (0.05%) Bio Surfactant Type: TWEEN 80 (0.05%)
사용공시균주 : 균주1 - Staphylococcus aureus ATCC 6538 Test strain used: Strain 1-Staphylococcus aureus ATCC 6538
균주2 - Escherichia coli ATCC 25922 Strain 2-Escherichia coli ATCC 25922
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KR1020080043721A KR20090117564A (en) | 2008-05-08 | 2008-05-08 | Natural fiber floorboard |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101221935B1 (en) * | 2011-04-26 | 2013-01-15 | 건양대학교산학협력단 | Ramie/Polyester Nonwoven Fabrics for Inner Ceiling Materials of Vehicles and Method for Manufacturing the Same |
KR101287255B1 (en) * | 2011-02-08 | 2013-07-17 | 이상한 | Decorative Flooring Using Ramie Stem |
KR102471551B1 (en) * | 2022-08-24 | 2022-11-28 | 권혁섭 | A flooring materials using hemp fiber |
KR102636295B1 (en) * | 2023-08-31 | 2024-02-13 | 권혁섭 | Manufacturing method of eco-friendly wallpaper and decoration sheet comprising hemp fiber |
-
2008
- 2008-05-08 KR KR1020080043721A patent/KR20090117564A/en not_active Application Discontinuation
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101287255B1 (en) * | 2011-02-08 | 2013-07-17 | 이상한 | Decorative Flooring Using Ramie Stem |
KR101221935B1 (en) * | 2011-04-26 | 2013-01-15 | 건양대학교산학협력단 | Ramie/Polyester Nonwoven Fabrics for Inner Ceiling Materials of Vehicles and Method for Manufacturing the Same |
KR102471551B1 (en) * | 2022-08-24 | 2022-11-28 | 권혁섭 | A flooring materials using hemp fiber |
KR102636295B1 (en) * | 2023-08-31 | 2024-02-13 | 권혁섭 | Manufacturing method of eco-friendly wallpaper and decoration sheet comprising hemp fiber |
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