KR20080006226A - The livestock excretions briquet with an airing holes and the making method thereof - Google Patents

The livestock excretions briquet with an airing holes and the making method thereof Download PDF

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Publication number
KR20080006226A
KR20080006226A KR1020060065103A KR20060065103A KR20080006226A KR 20080006226 A KR20080006226 A KR 20080006226A KR 1020060065103 A KR1020060065103 A KR 1020060065103A KR 20060065103 A KR20060065103 A KR 20060065103A KR 20080006226 A KR20080006226 A KR 20080006226A
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South Korea
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mold
perforated
press
pulverized coal
livestock waste
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KR1020060065103A
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Korean (ko)
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이현빈
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이현빈
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Priority to KR1020060065103A priority Critical patent/KR20080006226A/en
Publication of KR20080006226A publication Critical patent/KR20080006226A/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/42Solid fuels essentially based on materials of non-mineral origin on animal substances or products obtained therefrom, e.g. manure
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/06Methods of shaping, e.g. pelletizing or briquetting
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/34Other details of the shaped fuels, e.g. briquettes
    • C10L5/36Shape
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/32Molding or moulds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)

Abstract

A livestock waste briquette which is made of excretions of livestock such as cow or horse, and in which a plurality of ventholes are perforated to circulate air through the ventholes smoothly during the combustion of the livestock waste briquette is provided to be used through pressure molding at a household. A livestock waste briquette having a plurality of ventholes perforated thereinto is manufactured through a livestock waste pre-treating step of adding water to dried excretions of cow or horse to maintain the entire water content of the mixture to a range of 5 to 10%, a press forming step of press forming the water adjusted livestock waste in a press forming mold to form a livestock waste briquette which is formed in an ordinary coal briquette shape by perforating a plurality of ventholes into the livestock waste briquette, and a livestock waste briquette completing step of drying the press formed livestock waste briquette having a plurality of ventholes perforated thereinto at room temperature on a shaded lot to complete a livestock waste briquette, wherein the press forming mold comprises a fixed bottom mold(2) from which a plurality of long perforation pins(3) are projected, a disc type core mold plate(6) into which a plurality of through holes(7) are perforated correspondingly to the perforation pins of the fixed bottom mold, a cylindrical side separation mold(8) having handles(9) formed on both sides of an outer peripheral surface thereof, and a top pressing mold(11) into which a plurality of receiving holes(14) are perforated correspondingly to the perforation pins of the fixed bottom mold, and which has a pressing plate(13) installed thereabove such that the top pressing mold is joined with the pressing plate by means of a plurality of connecting members(12).

Description

다수개의 통기공이 천공된 축분탄 및 그 제조방법{The livestock excretions briquet with an airing holes and the making method thereof}Pulverized coal with a plurality of vents and its manufacturing method {The livestock excretions briquet with an airing holes and the making method

도 1은 본 발명에 따른 다수개의 통기공이 천공된 축분탄의 가압성형단계에서 사용되는 가압성형몰드의 사시개략도1 is a perspective schematic view of a press molding mold used in the press forming step of a plurality of vent holes punched pulverized coal according to the present invention

도 2는 본 발명에 따른 축분을 가압성형몰드에 넣고 가압성형하는 상태를 도시한 사시개략도Figure 2 is a perspective schematic diagram showing a state in which the axial part according to the present invention in a press molding mold and press molding

도 3은 본 발명에 의해 완성된 다수개의 통기공이 천공된 축분탄의 사시도Figure 3 is a perspective view of the pulverized coal is punched a plurality of ventilation holes completed by the present invention

< 도면의 주요부분에 대한 부호의 설명 >              <Description of Symbols for Major Parts of Drawings>

1. 가압성형몰드 2. 하부고정금형1. Press molding mold 2. Lower fixed mold

3. 천공핀 4. 통기공3. Punching pin 4. Ventilation

5. 축분탄 6. 코어금형판5. Shafted coal 6. Core mold plate

7. 관통공 8. 측면분리금형7. Through hole 8. Side separation mold

9. 손잡이부 10. 축분9. Handle 10. Shaft

11. 상부가압금형 12. 연결대11. Upper pressing mold 12. Connecting rod

13. 가압판 14. 수용공13. Pressure plate 14. Receiving hole

본 발명은 우분(牛糞)이나 마분(馬糞) 등의 가축 분뇨만으로 되어 있고 연소시 원활한 공기유통을 위해 다수개의 통기공이 천공되어 있는 축분탄 및 그 제조방법에 관한 것으로, 더욱 상세하게는 건조된 우분이나 마분 등의 가축분뇨에 물을 가하여 전체 함수율이 5 ~ 10%로 유지되도록 조절하는 축분전처리단계, 수분조절된 축분을 가압성형몰드에 넣어 가압성형하되, 상기 가압성형몰드는 상면부 가운데부분에 다수개의 긴 천공핀이 돌설되어 있어 축분탄에 다수개의 통기공을 천공하는 하부고정금형과 상기 천공핀이 관통된 상태로 하부고정금형의 상면부에 위치되어 있어 가압성형된 축분탄을 하부고정금형으로부터 분리시키는 원판형의 코어금형판과 상기 하부고정금형의 상면부에 위치되면서 코어금형판과 천공핀의 외주면을 일정높이로 둘러싸는 원통형의 측면분리금형과 상기 코어금형판의 수직 상부에서 축분을 가압하는 상부가압금형으로 구성되어 있어 상기 가압성형몰드를 통해 통상의 연탄과 같은 형상으로 다수개의 통기공이 천공된 상태의 축분탄을 성형하는 가압성형단계, 가압성형되어 다수개의 통기공이 천공된 축분탄을 상온에서 음건하여 완성하는 축분탄완성단계를 통해 제조되는 것을 특징으로 하는 다수개의 통기공이 천공된 축분탄 및 그 제조방법에 관한 것이다.The present invention relates to pulverized coal and a method for manufacturing the same, which are made of only manure, such as cow powder or horse powder, and having a plurality of vent holes perforated for smooth air distribution during combustion. Shaft pretreatment step to control the total moisture content to maintain 5 ~ 10% by adding water to manure such as milk powder or powder, press-molded by putting the moisture-controlled shaft powder in the press molding mold, the press molding mold in the middle of the upper part There are a plurality of long drilling pins in the bottom fixed mold for drilling a plurality of vent holes in the pulverized coal and located in the upper surface of the lower fixed mold with the drilling pin penetrated to fix the press-molded shaft coal It is located on the upper surface of the disk-shaped core mold plate and the lower fixed mold separated from the mold, and surrounds the outer circumferential surface of the core mold plate and the perforating pin at a predetermined height It is composed of a cylindrical side separation mold and an upper pressing mold for pressing the shaft portion from the vertical upper portion of the core mold plate. Pressurized molding step of molding, a plurality of ventilated perforated pulverized coal, and a method of manufacturing the same, characterized in that the pressurized molding is produced through the pulverized coal completed step of drying the pulverized coal is punched at room temperature It is about.

일반적으로 우분(牛糞)이나 마분(馬糞) 등의 가축분뇨는 각종 퇴비 등의 비료로 사용되거나 섬유질성분이 다량 포함되어 있으나 수분이 많고 축분 특유의 악취와 혐오감을 주며 처리가 번거로워 좀처럼 보조연료로 사용되지 못하고 폐기됨으로써 환경오염의 주원인이 되어 왔다.Generally, manure such as milk powder or horse powder is used as fertilizer for various composts or contains a large amount of fiber, but it has a lot of moisture and gives a bad smell and disgust peculiar to animal stock, and is used as auxiliary fuel because it is cumbersome to process. It has become a major cause of environmental pollution by being disposed of without being able to do it.

그러나, 축분이 보조연료로 사용될 경우에는 우분이나 마분 등의 가축분뇨를 배설된 상태 그대로 건조시켜 덩어리 상태에서 보조연료로 사용하여야 하므로 나무 등을 넣어 불을 지필 수 있는 전통적인 부뚜막이나 개방형 화로에서만 보조연료로서 사용될 뿐 일반 연탄보일러 등에서는 사용할 수 없어 폭넓게 이용되지 못하며, 또 건조된 가축분뇨는 덩어리 상태로 되어 있어 연소시 내부에는 공기유통이 잘 이루어지지 않아 불완전 연소되면서 불이 잘 붙지 않거나 연기 등이 발생되는 문제점이 있었다.However, when animal feed is used as auxiliary fuel, livestock manure such as milk powder or ground powder should be dried as it is used as auxiliary fuel in a lumped state, so it is only supplementary fuel in traditional stoves or open flames that can be burned with wood. It cannot be used in general briquette boilers, but can't be widely used. Also, dried manure is in the form of agglomerates. There was a problem.

본 발명은 상기와 같은 문제점을 해결하기 위한 것으로 우분이나 마분 등의 가축분뇨만으로 통상의 연탄과 같은 형상으로 다수개의 통기공이 천공된 축분탄을 형성하여 축분탄의 연소시 다수개의 통기공을 통해 원활한 공기 유통이 이루어지도록 하면서 통상의 연탄 보일러 등에서도 사용 가능하도록 하고, 복잡한 설비가 필요없어 일반 가정에서도 가압성형몰드를 통해 용이하게 축분탄을 제조하도록 하는 것에 그 목적이 있다.The present invention is to solve the problems as described above to form a shaft coal through a plurality of vent holes perforated in the same shape as ordinary briquettes only cattle manure such as milk powder or powder through a plurality of ventilation holes during combustion The purpose of the present invention is to enable the use of ordinary briquette boilers while allowing smooth air distribution, and do not require complicated facilities, so that the coal briquettes can be easily manufactured through a press molding mold in a general home.

이러한 목적을 달성하기 위하여 건조된 우분이나 마분 등의 가축분뇨에 물을 가하여 전체 함수율이 5 ~ 10%로 유지되도록 조절하는 축분전처리단계, 수분조절된 축분을 가압성형몰드에 넣어 가압성형하되, 상기 가압성형몰드는 상면부 가운데부분에 다수개의 긴 천공핀이 돌설되어 있어 축분탄에 다수개의 통기공을 천공하는 하부고정금형과 상기 천공핀이 관통된 상태로 하부고정금형의 상면부에 위치되어 있어 가압성형된 축분탄을 하부고정금형으로부터 분리시키는 원판형의 코어금형판과 상기 하부고정금형의 상면부에 위치되면서 코어금형판과 천공핀의 외주면을 일정높이로 둘러싸는 원통형의 측면분리금형과 상기 코어금형판의 수직 상부에서 축분을 가압하는 상부가압금형으로 구성되어 있어 상기 가압성형몰드를 통해 통상의 연탄과 같은 형상으로 다수개의 통기공이 천공된 상태의 축분탄을 성형하는 가압성형단계, 가압성형되어 다수개의 통기공이 천공된 축분탄을 상온에서 음건하여 완성하는 축분탄완성단계를 통해 제조되는 것에 본 발명의 특징이 있다.In order to achieve this purpose, by applying water to the livestock manure, such as dry milk powder or ground powder, the pre-shaft pretreatment step of adjusting the total moisture content to be maintained at 5 to 10%, and putting the moisture-controlled shaft powder into a press molding mold under pressure molding. The press molding mold has a plurality of long drilling pins protruded from the center of the upper surface, and is located in the lower fixing mold for drilling a plurality of vent holes in the pulverized coal and the upper surface of the lower fixing mold with the drilling pin penetrated. A cylindrical core-shaped plate for separating the press-molded pulverized coal from the lower fixed mold and a cylindrical side separation mold positioned at an upper surface of the lower fixed mold and surrounding the outer circumferential surface of the core mold plate and the drilling pin at a predetermined height. It is composed of the upper press mold for pressing the shaft portion in the vertical upper portion of the core mold plate through the press molding mold, such as ordinary briquettes The present invention to the press molding step of forming the pulverized coal in a state in which a plurality of vent holes in the shape, the press molding is completed through the pulverized coal completed step of completing the pulverized coal punched pulverized coal at room temperature There is a characteristic of.

본 발명은 우분(牛糞)이나 마분(馬糞)과 같은 가축분뇨로만 이루어져 있고 원활한 공기유통을 위해 통상의 연탄과 같은 형상으로 다수개의 통기공이 천공되어 있는 축분탄 및 그 제조방법에 관한 것으로, 축분전처리단계와 가압성형단계와 축분탄완성단계를 통해 다수개의 통기공이 천공된 축분탄을 제조하도록 되어 있다.The present invention relates to a pulverized coal and a method of manufacturing the same, consisting of only manure, such as milk powder or horse powder, and having a plurality of vent holes perforated in the shape of ordinary briquettes for smooth air distribution. The pre-treatment step, the press molding step, and the pulverized coal complete step are to produce pulverized coal with a plurality of vented holes.

이하 본 발명에 따른 축분탄의 제조방법을 각 단계별로 도면을 참조하여 상세히 설명하면 다음과 같다.Hereinafter, a method for manufacturing coal-pulverized coal according to the present invention will be described in detail with reference to the drawings.

1. 축분전처리단계1. Axis pretreatment step

통상의 건조된 우분이나 마분 등의 가축분뇨에 물을 가하여 전체 함수율이 5 ~ 10%로 유지되도록 혼합 조절하는데, 전체 함수율이 10%를 초과하여 포함된 경우에는 가압성형단계에서 축분(10)이 금형에 달라붙어 가압 성형되는 축분탄(5)이 잘 분리되지 않고 분리되는 과정에서도 통기공(4)이 형성된 부분에 크렉이 발생되거나 높은 불량율을 나타내는 문제점이 있으며. 함수율이 5%미만인 경우에는 가압 성형시 축분(10)이 잘 뭉쳐지지 않아 연탄형상으로 제조되지 않거나 강도가 너무 약하여 작은 충격에도 쉽게 깨지는 문제점이 발생하게 된다.Water is added to the dried manure or powdered manure, and the mixture is adjusted to maintain the total water content at 5 to 10%. If the total water content is more than 10%, the constituent 10 in the press molding step is There is a problem in that cracks are generated in a portion in which a vent hole 4 is formed or a high defect rate occurs even when the pulverized coal 5 which is press-molded by a mold is not easily separated and separated. When the moisture content is less than 5%, the shaft portion 10 is not easily agglomerated during the press molding, so that briquettes are not manufactured or the strength is too weak to easily break even a small impact.

2. 가압성형단계2. Press molding step

상기와 같이 수분조절된 축분(10)을 가압성형몰드(1)에 넣어 가압성형하도록 되어 있되, 상기 가압성형몰드(1)는 도 1 내지 3에 도시된 바와 같이 하부고정금형(2)과 코어금형판(6)과 측면분리금형(8)과 상부가압금형(11)으로 이루어져 있다.The moisture-controlled shaft portion 10 is put in a press molding mold 1 to be press-molded, but the press molding mold 1 has a lower fixed mold 2 and a core as shown in FIGS. 1 to 3. It consists of a mold plate (6), a side separation mold (8) and an upper pressing mold (11).

상기 하부고정금형(2)은 원판형상의 금형판으로 상면부에 다수개의 천공핀(3)이 수직으로 세워진 상태에서 일정간격으로 돌출 형성되어 있어 축분탄(5)에 다수개의 통기공(4)을 천공하도록 되어 있고, 상기 천공핀(3)은 직경이 대략 8 ~ 12mm정도이고 높이는 대략 15 ~ 25mm정도로 축분탄(5)에 20 ~ 30개 정도의 통기공(4)들을 천공하도록 되어 있다.The lower fixed mold (2) is a disk-shaped mold plate protrudingly formed at regular intervals in a state in which a plurality of perforation pins (3) are vertically erected on the upper surface, and thus a plurality of vent holes (4) in the shaft coal (5). The punch pin 3 is about 8 to 12 mm in diameter and about 15 to 25 mm in height to drill 20 to 30 vent holes 4 in the coal briquettes 5.

상기 코어금형판(6)은 가압 성형공간의 하부틀을 형성하는 부분으로 원판형상으로 되어 있고 상기 하부고정금형(2)의 천공핀(3)들이 돌설된 위치와 부합되는 위치에 다수개의 관통공(7)이 천공되어 있어 상기 관통공(7)에 천공핀(3)이 삽입 관통된 상태로 하부고정금형(2)의 상면부에 위치되며 가압성형된 축분탄(5)을 하부고정금형(2)으로부터 분리시키도록 되어 있다.The core mold plate 6 is formed in a disk shape to form a lower frame of the press molding space, and a plurality of through holes in a position corresponding to the position where the drilling pins 3 of the lower fixing mold 2 protrude. (7) is drilled so that the drilling pin (3) is inserted into the through hole (7) is located in the upper surface of the lower fixed mold (2) and the press-molded shaft coal (5) is fixed to the lower fixed mold ( 2) is to be separated.

상기 측면분리금형(8)은 상부와 하부가 개방된 원통형상으로 되어 있으며 상기 하부고정금형(2)의 상면부에 위치되면서 내주면의 직경이 상기 코어금형판(6)의 외주면에 부합되는 형상으로 되어 있어 상기 천공핀(3)과 코어금형판(6)을 일정높이로 둘러싸 가압 성형공간의 측면틀을 형성하도록 되어 있으며, 상기 측면분리금형(8)의 외주면에는 손잡이부(9)가 형성되어 있어 가압성형 후 분리시 측면분리금형(8)을 용이하게 들어 올리도록 되어 있고, 상기 측면분리금형(8)과 코어금형판(6)에 의해 형성된 가압 성형공간의 내측에 일정량의 축분(10)이 투입 저장되도록 되어 있으며, 상기 상부가압금형(11)의 가압 성형 후 측면분리금형(8)을 상부쪽으로 들어올리게 되면 가압성형된 축분탄(5)의 측면부분과 상기 측면분리금형(8)의 내측면이 서로 분리되면서 축분탄(5)이 코어금형판(6)에 의해 용이하게 하부고정금형(2)으로부터 분리 가능하도록 되어 있다. The side separation mold (8) has a cylindrical shape with the top and the bottom open, and is located in the upper surface portion of the lower fixing mold (2) in a shape that the diameter of the inner circumferential surface to match the outer peripheral surface of the core mold plate (6) The perforated pin 3 and the core mold plate 6 are surrounded by a predetermined height to form a side frame of the press molding space, and a handle 9 is formed on the outer circumferential surface of the side separation mold 8. Thereafter, the side separation mold 8 is easily lifted during separation after press molding, and a predetermined amount of shaft portion 10 is formed inside the pressure forming space formed by the side separation mold 8 and the core mold plate 6. It is to be stored in the input, and after pressing the side of the upper pressing mold (11) lifting the side separation mold (8) to the upper side of the press-molded pulverized coal (5) and the side separation mold (8) The inner faces are separated from each other Is to be burnt (5) is separated from the easily lower fixed mold (2) by the mold core plate (6).

상기 상부가압금형(11)은 가압 성형공간의 상부틀을 형성하는 부분으로 코어금형판(6)과 동일한 형상과 크기로 되어 있는 원판형상으로 되어 있고 상부가압금형(11)의 상부에는 다수개의 연결대(12)로 연결된 가압판(13)이 구비되어 있되, 상기 상부가압금형(11)은 하부고정금형(2)의 천공핀(3)들이 돌설된 위치와 부합되는 위치에 다수개의 수용공(14)이 천공되어 있어 상기 측면분리금형(8)과 코어금형판(6)에 의해 형성된 가압 성형공간의 내측에 투입된 축분(10)의 상부, 즉 코어금 형판(6)의 수직상부에 상부가압금형(11)을 위치시키고 상부가압금형(11)의 가압판(13)을 일정압력으로 눌러주면 축분탄(5)의 상부쪽으로 돌출되는 상기 하부고정금형(2)의 천공핀(3) 상부가 상부가압금형(11)의 수용공(14)에 삽입되면서 축분탄(5)이 가압 성형되도록 되어 있다.The upper pressing mold 11 is a portion forming the upper mold of the press molding space, and has a disk shape having the same shape and size as the core mold plate 6, and a plurality of connecting rods on the upper pressing mold 11. Is provided with a pressure plate 13 connected to (12), the upper pressing mold (11) is a plurality of receiving holes (14) in the position corresponding to the position where the drilling pins (3) of the lower fixed mold (2) protruding The upper pressing mold is formed on the upper portion of the shaft portion 10, ie, on the vertical upper portion of the core mold plate 6, which is perforated and inserted into the press molding space formed by the side separation mold 8 and the core mold plate 6. 11) and pressing the pressing plate 13 of the upper pressing mold 11 at a constant pressure, the upper pressing mold 3 of the lower fixing mold 2 protruding toward the upper portion of the pulverized coal 5 is the upper pressing mold. The pulverized coal 5 is press-molded while being inserted into the accommodation hole 14 of (11).

한편, 상기 상부가압금형(11)은 일반적으로 상부에 구비된 가압판(13)을 손으로 눌러 수동으로 가압성형하거나, 필요에 따라서는 상기 가압판(13)의 상부에 통상의 유압실린더나 공압실린더(도시하지 않음)를 설치하여 자동으로 상하 왕복이동되면서 가압성형되도록 할 수도 있다.On the other hand, the upper pressing mold 11 is generally press-molded manually by pressing the pressing plate 13 provided on the upper, or, if necessary, a conventional hydraulic cylinder or pneumatic cylinder (on the upper portion of the pressing plate 13) (Not shown) may be automatically pressurized while vertically reciprocating.

3. 완성단계3. Completion stage

상기 가압성형단계를 통해 가압 성형되어 통상의 연탄과 같은 형상으로 다수개의 통기공(4)이 천공된 축분탄(5)을 가압성형몰드(1)로부터 탈형시키고 상온에서 12 ~ 30시간 동안 건조시켜 다수개의 통기공(4)이 천공된 축분탄(5)을 완성하게 된다.Press-molded through the pressing step to form a pulverized coal (5) in which a plurality of vent holes (4) perforated in the same shape as ordinary briquettes from the press-molding mold (1) and dried at room temperature for 12 to 30 hours A plurality of vent holes (4) to complete the pulverized coal (5).

이하 본 발명에 다른 실시예는 다음과 같다.Another embodiment of the present invention is as follows.

< 실시예 ><Example>

건조된 우분이나 마분을 채취하여 함수량이 7%가 되도록 자연 건조시켜 수분조절한 다음 가압성형몰드(1)에 수분조절된 축분(10)을 넣어 가압 성형하되, 먼저 하부고정금형(2)의 천공핀(3)에 코어금형판(6)을 삽입 관통시켜 하부고정금형(2)의 상면부에 위치시키고 측면분리금형(8)을 코어금형판(6)에 맞추어 하부고정금형(2)의 상부에 위치시켜 가압성형공간의 측면틀과 하부틀을 형성하고 이 가압성형공간의 내측에 수분조절된 축분(10)을 측면분리금형(8)의 상부까지 가득차게 투입시킨 다음 상부가압금형(11)을 코어금형판(6)의 수직상부에 위치시키고 상부가압금형(11)의 가압판(13)을 일정압력으로 눌러주면 축분탄(5)의 상부쪽으로 돌출되는 상기 하부고정금형(2)의 천공핀(3) 상부가 상부가압금형(11)의 수용공(14)에 삽입되면서 축분탄(5)이 가압성형되며, 상기 상부가압금형(11)을 다시 상부쪽으로 들어올린 후 측면분리금형(8)을 상부쪽으로 들어올려 가압성형된 축분탄(5)의 측면부분과 측면분리금형(8)을 분리시키고 코어금형판(6)을 수직상부로 들어 올리거나 하부고정금형(2)을 거꾸로 뒤집어 하부고정금형(2)의 천공핀(3)으로부터 축분탄(5)을 완전히 분리시켜 탈형하게 된다. 상기와 같이 가압성형되어 다수개의 통기공(4)이 천공된 축분탄(5)을 상온에서 24시간 동안 음건하여 자연건조시켜 통상의 연탄과 같은 형상의 축분탄(5)을 완성하게 된다.The dried milk powder or powder is collected and dried naturally to have a water content of 7%, and then moisture-controlled. Then, the moisture-controlled shaft powder 10 is put into the pressure-molding mold 1 and press-molded, but the perforation of the lower fixed mold 2 is first performed. The core mold plate 6 is inserted into the pin 3 to be positioned on the upper surface of the lower fixing mold 2, and the side separation mold 8 is aligned with the core mold plate 6. It is placed in the side frame and the lower frame of the pressing molding space, the moisture-controlled shaft portion (10) in the inside of the pressing molding space is filled up to the upper side of the side separation mold (8) and then the upper pressing mold (11) To the vertical upper portion of the core mold plate (6) and pressing the pressing plate (13) of the upper pressing mold (11) at a constant pressure to punch the pin of the lower fixing mold (2) protruding toward the upper portion of the pulverized coal (5) (3) while the upper portion is inserted into the receiving hole 14 of the upper pressing mold 11, the coal briquettes 5 are press-molded, After the upper pressing mold 11 is lifted upward, the side separation mold 8 is lifted upward to separate the side portion of the press-molded pulverized coal 5 and the side separation mold 8, and the core mold plate ( 6) is lifted vertically upside down or the lower fixing mold (2) upside down to remove the shaft coal (5) completely from the drilling pin (3) of the lower fixing mold (2). As described above, the pulverized coal 5 in which a plurality of vent holes 4 are perforated is dried in a dry state at room temperature for 24 hours to be naturally dried to complete the pulverized coal 5 having the same shape as ordinary briquettes.

상기와 같이 본 발명에 의하면 환경오염의 원인이 되어 왔던 우분이나 마분 등의 가축분뇨만으로 통상의 연탄과 같은 형상으로 다수개의 통기공이 천공된 축분탄을 형성하여 축분탄의 연소시 상기 다수개의 통기공을 통해 원활한 공기 유통이 이루어져 완전연소가 이루어지도록 하면서 통상의 연탄 보일러 등에서도 사용할 수 있고, 복잡한 생산설비가 필요없어 일반 가정에서도 가압성형몰드를 통해 저비용으로 용이하게 축분탄을 제조하여 사용할 수 있는 효과가 있다.As described above, according to the present invention, a plurality of barrels are formed during combustion of the pulverized coal by forming pulverized coal with a plurality of aeration holes perforated in the same shape as ordinary briquettes only with livestock manure such as milk powder or crushed powder which has been a cause of environmental pollution It can be used in ordinary briquette boilers, etc., while allowing perfect air flow through the air flow through pores, and it can be easily manufactured and used at low cost through press molding molds in general homes without complicated production equipment. It works.

Claims (2)

건조된 우분이나 마분에 물을 가하여 전체 함수율이 5 ~ 10%로 유지되도록 조절하는 축분전처리단계, 수분조절된 축분(10)을 가압성형몰드(1)에 넣어 가압성형하되, 상기 가압성형몰드(1)는 상면부 가운데부분에 일정간격으로 다수개의 긴 천공핀(3)이 돌출 형성되어 있어 축분탄(5)에 다수개의 통기공(4)을 천공하는 하부고정금형(2)과, 상기 천공핀(3)들이 돌설된 위치와 부합되는 위치에 다수개의 관통공(7)이 천공되어 있어 상기 관통공(7)에 천공핀(3)이 삽입 관통된 상태로 하부고정금형(2)의 상면부에 위치되어 가압 성형공간의 하부틀을 형성하면서 탈형시 가압성형된 축분탄(5)을 하부고정금형(2)으로부터 분리시키는 원판형의 코어금형판(6)과, 상기 하부고정금형(2)의 상면부에 위치되면서 코어금형판(6)과 천공핀(3)의 외주면을 일정높이로 둘러싸 가압 성형공간의 측면틀을 형성하는 상하부가 개방된 원통형의 측면분리금형(8)과, 상기 코어금형판(6)과 동일한 크기의 원판형상으로 상기 천공핀(3)들이 돌설된 위치와 부합되는 위치에 다수개의 수용공(14)이 천공되어 있고 상부에는 다수개의 연결대(12)로 연결된 가압판(13)이 구비되어 있어 상부에서 축분(10)을 가압하면서 가압 성형공간의 상부틀을 형성하는 상부가압금형(11)으로 구성되어 있어 상기 가압성형몰드(1)를 통해 통상의 연탄과 같은 형상으로 다수개의 통기공(4)이 천공된 상태의 축분탄(5)을 성형하는 가압성형단계, 가압성형되어 다수개의 통기공(4)이 천공된 축분탄(5)을 상온에서 음건하여 완성하는 축분탄완성단계를 통해 제조되는 것을 특징으로 하는 다수개의 통기공이 천공된 축분탄.Shaft pretreatment step of adjusting the total moisture content to maintain 5 ~ 10% by adding water to the dried milk powder or powder, and pressurized by putting the moisture-controlled shaft portion 10 in the press molding mold (1), the press molding mold ( 1) is a lower fixed mold (2) for drilling a plurality of long holes (4) in the shaft coal (5) is formed by projecting a plurality of long drilling pins (3) at regular intervals in the middle of the upper surface portion; A plurality of through holes 7 are drilled at positions corresponding to the positions where the pins 3 protrude, so that the upper surface of the lower fixing mold 2 is provided with the drill pins 3 inserted therethrough. A disc-shaped core mold plate 6 which is located at a part and separates the press-molded pulverized coal 5 from the lower fixed mold 2 when forming the lower mold of the pressure molding space, and the lower fixed mold 2 Located in the upper surface portion of the core) surrounding the outer peripheral surface of the core mold plate (6) and the drilling pin (3) by pressing a certain height Cylindrical side separation mold (8) of the upper and lower portions forming the side frame of the mold space and a disc shape having the same size as the core mold plate (6) and the position corresponding to the position where the perforated pins 3 protrude A plurality of receiving holes 14 are perforated in the upper part and a pressure plate 13 connected to the plurality of connecting rods 12 is provided on the upper part to press the shaft portion 10 at the upper part to form an upper frame of the press molding space. Compression molding step and pressure molding to form the shaft coal (5) in a state in which a plurality of vent holes (4) perforated in the same shape as ordinary briquettes through the press molding mold (1) The pulverized coal is punched through a plurality of aeration holes, characterized in that the through the pulverized coal complete step of completing the pulverized coal (5) is perforated at room temperature. 건조된 우분이나 마분에 물을 가하여 전체 함수율이 5 ~ 10%로 유지되도록 조절하고, 수분조절된 축분(10)을 가압성형몰드(1)에 넣어 가압성형하되 상면부 가운데부분에 일정간격으로 다수개의 긴 천공핀(3)이 돌출형성되어 있는 하부고정금형(2)에 상기 천공핀(3)들이 돌설된 위치와 부합되는 위치에 다수개의 관통공(7)이 천공되어 있는 원판형상의 코어금형판(6)을 삽입 관통시켜 하부고정금형(2)의 상면부에 위치시키고 상하부가 개방된 원통형의 측면분리금형(8)을 코어금형판(6)에 맞추어 하부고정금형(2)의 상면부에 위치시켜 가압성형공간의 측면틀과 하부틀을 형성하고, 이 가압성형공간의 내측에 수분조절된 축분(10)을 투입시킨 다음 원판형상으로 상기 천공핀(3)들이 돌설된 위치와 부합되는 위치에 다수개의 수용공(14)이 천공되어 있는 상부가압금형(11)을 코어금형판(6)의 수직상부에 위치시키고 상부가압금형(11)의 상부에 구비된 가압판(13)을 일정압력으로 눌러주면 가압성형시 축분탄(5)의 상부쪽으로 돌출되는 상기 천공핀(3)의 상부가 상부가압금형(11)의 수용공(14)에 삽입되면서 축분탄(5)이 가압성형되며, 상기 상부가압금형(11)과 측면분리금형(8)을 상부쪽으로 들어올린 후 코어금형판(6)을 수직상부로 들어 올리거나 하부고정금형(2)을 거꾸로 뒤집어 하부고정금형(2)의 천공핀(3)으로부터 가압성형된 축분탄(5)을 완전히 탈형시키고, 가압성형되어 다수개의 통기공(4)이 천공된 축분탄(5)을 상온에서 12 ~ 30시간 음건하여 통상의 연탄과 같은 형상의 축분탄(5)을 완성하는 것을 특징으로 하는 다수개의 통기공이 천공된 축분탄의 제조방법.Water is added to the dried milk powder or powder to adjust the total moisture content to be maintained at 5 to 10%, and the water-controlled shaft portion 10 is put in a press molding mold 1 to be press-molded, but at a predetermined interval in the middle of the upper surface part. A disk-shaped core mold having a plurality of through holes 7 perforated at a position corresponding to the position where the drilling pins 3 protrude from the lower fixing mold 2 having two long drilling pins 3 protruding. The upper surface of the lower fixing mold 2 is inserted into the upper mold of the lower fixing mold 2 by inserting the plate 6, and the cylindrical side separating mold 8 having the upper and lower openings is aligned with the core mold plate 6. The side frame and the lower frame of the press molding space are formed at the inside, and the moisture-controlled shaft portion 10 is introduced into the press molding space, and then the perforated pins 3 are formed in the shape of a disc to coincide with the protruding position. Upper pressurizing hole in which a plurality of receiving holes 14 are perforated (11) is located on the vertical upper portion of the core mold plate 6 and pressing the pressing plate 13 provided on the upper portion of the upper pressing mold 11 at a constant pressure to protrude toward the upper portion of the pulverized coal (5) during pressing As the upper portion of the punch pin 3 is inserted into the receiving hole 14 of the upper pressing mold 11, the coal briquettes 5 are press-molded, and the upper pressing mold 11 and the side separation mold 8 are upper portions. After lifting to the side, the core mold plate 6 is lifted vertically, or the lower fixed mold 2 is turned upside down to completely release the press-molded pulverized coal 5 from the punch pin 3 of the lower fixed mold 2. And the press-molded pulverized coal 5 in which the plurality of vent holes 4 are drilled at room temperature for 12 to 30 hours to complete the pulverized coal 5 having a shape similar to that of ordinary briquettes. Method for producing coal-pulverized coal perforated air.
KR1020060065103A 2006-07-11 2006-07-11 The livestock excretions briquet with an airing holes and the making method thereof KR20080006226A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101798539A (en) * 2010-04-02 2010-08-11 中国科学院东北地理与农业生态研究所 Cow dung fuel block and preparation method thereof
CN101906343A (en) * 2009-06-06 2010-12-08 夏连峰 Method for processing livestock faeces fuel
CN101979244A (en) * 2010-11-09 2011-02-23 陈晶溪 Manual triplex synchronous honeycomb briquette machine
CN102304407A (en) * 2011-08-08 2012-01-04 徐武文 Intensive large-scale dairy farm cattle manure compressed high-density fuel and method thereof
KR20180053456A (en) * 2016-11-11 2018-05-23 주식회사 누리 Mold for insect spawn plate and insect spawn plate
KR20230025283A (en) * 2021-08-13 2023-02-21 한국광기술원 Fluoride-Based Press-Molded Article, Apparatus for Producing the Same

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101906343A (en) * 2009-06-06 2010-12-08 夏连峰 Method for processing livestock faeces fuel
CN101798539A (en) * 2010-04-02 2010-08-11 中国科学院东北地理与农业生态研究所 Cow dung fuel block and preparation method thereof
CN101979244A (en) * 2010-11-09 2011-02-23 陈晶溪 Manual triplex synchronous honeycomb briquette machine
CN102304407A (en) * 2011-08-08 2012-01-04 徐武文 Intensive large-scale dairy farm cattle manure compressed high-density fuel and method thereof
KR20180053456A (en) * 2016-11-11 2018-05-23 주식회사 누리 Mold for insect spawn plate and insect spawn plate
KR20230025283A (en) * 2021-08-13 2023-02-21 한국광기술원 Fluoride-Based Press-Molded Article, Apparatus for Producing the Same

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