KR20060055884A - Motor for direct driving type washing machine - Google Patents

Motor for direct driving type washing machine Download PDF

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Publication number
KR20060055884A
KR20060055884A KR1020040095069A KR20040095069A KR20060055884A KR 20060055884 A KR20060055884 A KR 20060055884A KR 1020040095069 A KR1020040095069 A KR 1020040095069A KR 20040095069 A KR20040095069 A KR 20040095069A KR 20060055884 A KR20060055884 A KR 20060055884A
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KR
South Korea
Prior art keywords
shaft support
washing
rotor
rotor frame
hole
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KR1020040095069A
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Korean (ko)
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KR101079093B1 (en
Inventor
안인근
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엘지전자 주식회사
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Application filed by 엘지전자 주식회사 filed Critical 엘지전자 주식회사
Priority to KR1020040095069A priority Critical patent/KR101079093B1/en
Priority to US10/558,185 priority patent/US20070138902A1/en
Priority to PCT/KR2005/003409 priority patent/WO2006080759A2/en
Priority to CN2005800217262A priority patent/CN101427445B/en
Priority to ES05856538.3T priority patent/ES2622484T3/en
Priority to PT58565383T priority patent/PT1813008T/en
Priority to EP05856538.3A priority patent/EP1813008B1/en
Priority to PL05856538T priority patent/PL1813008T3/en
Publication of KR20060055884A publication Critical patent/KR20060055884A/en
Application granted granted Critical
Publication of KR101079093B1 publication Critical patent/KR101079093B1/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/30Driving arrangements 
    • D06F37/304Arrangements or adaptations of electric motors
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/26Casings; Tubs
    • D06F37/261Tubs made by a specially selected manufacturing process or characterised by their assembly from elements
    • D06F37/262Tubs made by a specially selected manufacturing process or characterised by their assembly from elements made of plastic material, e.g. by injection moulding
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/26Casings; Tubs
    • D06F37/264Tubs provided with reinforcing structures, e.g. ribs, inserts, braces
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/28Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures
    • H02K1/30Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures using intermediate parts, e.g. spiders
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/32Windings characterised by the shape, form or construction of the insulation
    • H02K3/34Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation
    • H02K3/345Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation between conductor and core, e.g. slot insulation
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/24Casings; Enclosures; Supports specially adapted for suppression or reduction of noise or vibrations

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Power Engineering (AREA)
  • Main Body Construction Of Washing Machines And Laundry Dryers (AREA)

Abstract

본 발명은 직결식 세탁기의 모우터에 관한 것으로, 특히 모우터(Motor)의 고정자 코일부(Coil)와 회전자 로터프레임(rotor frame) 사이의 절연이 파괴되어도 세탁축에 까지 전류가 흐르는 것을 차단하여 안전사고가 발생되는 것을 방지하도록 하고, 또한 모우터의 진동이 세탁축에 저감되어 전달되도록 한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a motor of a direct type washing machine, and in particular, to block current from flowing to a washing shaft even when insulation between the stator coil of the motor and the rotor rotor frame is broken. It is to prevent the occurrence of safety accidents, and also to reduce the vibration of the motor to the washing shaft to be delivered.

이를 위해, 본 발명은 코일부를 가지는 고정자와, 자석이 설치된 금속재의 로터프레임을 갖는 회전자(2)와, 금속재의 세탁축(S)과, 상기 금속재 세탁축(S)과 회전자 사이를 절연시킴과 아울러 상기 회전자의 회전력이 상기 금속재의 세탁축으로 전달될 수 있도록 하는 세탁축지지부재(3)를 구비한 세탁기용 직결식 모우터에 있어서; 상기 세탁축지지부재(3)는, 세탁축이 끼워져 결합되는 세레이션부(31)가 형성되고, 세레이션부(31)의 반경방향 외측에는 로터프레임(21)과의 체결을 위한 통공(33)이 구비되는 금속재질의 세탁축지지부(3b)와, 로터프레임(21)과 세탁축지지부(3b) 사이의 절연을 위해 상기 세탁축지지부와는 별도의 피스로서 구비되며 상기 세탁축지지부(3b)의 통공(33) 및 로터프레임의 체결공(23)에 대응하는 통공(34)을 구비한 절연 가스켓(3a)으로 이루어지며, 세탁축지지부(3b)와 절연 가스켓(3a)의 통공(33)(34)을 관통하여 절연성 체결부재(4)가 로터프레임의 체결공(23)에 체결됨을 특징으로 한다.To this end, the present invention is a rotor (2) having a stator having a coil portion, a rotor frame made of metal provided with a magnet, a metal washing shaft (S), and between the metal washing shaft (S) and the rotor In a direct type motor for a washing machine having a washing shaft support member (3) to insulate and transmit the rotational force of the rotor to the washing shaft of the metal material; The laundry shaft support member 3 is provided with a serration part 31 to which the laundry shaft is fitted and coupled thereto, and a through hole 33 for fastening with the rotor frame 21 on the radially outer side of the serration part 31. ) Is provided as a separate piece from the laundry shaft support part 3b for the insulation between the metal washing shaft support part 3b and the rotor frame 21 and the laundry shaft support part 3b, and the laundry shaft support part 3b. It consists of an insulating gasket (3a) having a through hole 33 corresponding to the through hole 33 of the rotor frame and the fastening hole 23 of the rotor frame, and the through hole 33 of the washing shaft support portion 3b and the insulating gasket 3a. Insulating fastening member 4 is fastened to the fastening hole 23 of the rotor frame by passing through the (34).

직결식, 세탁기, 모우터, 절연, 세탁축, 절연성 체결부재Direct type, washing machine, motor, insulation, laundry shaft, insulating fastening member

Description

직결식 세탁기의 모우터 구조{MOTOR FOR DIRECT DRIVING TYPE WASHING MACHINE}MOTOR FOR DIRECT DRIVING TYPE WASHING MACHINE}

도1은 종래 직결식 드럼세탁기의 구동부 구조도1 is a structural diagram of a driving unit of a conventional direct drum washing machine

도2는 본 발명에 따른 직결식 드럼세탁기의 구동부 구조도Figure 2 is a structural diagram of the drive unit of the direct drum washing machine according to the present invention

도3은 도2의 A부 확대도3 is an enlarged view of a portion A of FIG.

<도면중 주요 부분에 대한 부호설명><Code Description of Main Parts of Drawing>

M - 모우터M-Motor

1 - 고정자 11 - 베어링지지부1-stator 11-bearing support

2 - 회전자 22 - 결합공2-rotor 22-coupling hole

25 - 냉각팬 26 - 통풍공25-cooling fan 26-vent

27 - 강도보강용 요철부 28 - 배수공27-Strength reinforcement uneven part 28-Drainage hole

3 - 세탁축지지부재 3a - 절연 가스켓3-laundry shaft support member 3a-insulation gasket

3b - 세탁축지지부 32 - 결합돌기3b-laundry shaft support part 32-engaging projection

33 - 통공 4 - 절연성 체결부재33-Through Hole 4-Insulating Fastening Member

40 - 절연코팅층 21 - 로터프레임40-insulation coating layer 21-rotor frame

본 발명은 직결식 세탁기의 모우터 구조에 관한 것으로, 특히 베어링지지부와 로터프레임의 사이에 결합되어 그 간격을 유지시키며 세탁축을 지지하는 세탁축지지부재의 구조 개선에 관한 것이다.The present invention relates to a motor structure of a direct type washing machine, and more particularly, to an improvement in the structure of a laundry shaft support member coupled to a bearing support and a rotor frame to maintain its spacing and supporting a laundry shaft.

도1은 종래 드럼세탁기의 구조도로서, 오염된 세탁물을 깨끗하게 세탁하는 세탁내조(I) 및 세탁외조(O)와;1 is a structural diagram of a conventional drum washing machine comprising: a washing inner tank (I) and a washing outer tank (O) for washing contaminated laundry cleanly;

상기 세탁내조(I)가 정, 역회전하며 세탁물을 세탁할 수 있도록 하기 위해 회전력을 전달하는 후단부에 세레이션부(S1)가 형성된 세탁축(S)과;A washing shaft (S) having a serration portion (S1) formed at a rear end portion of the washing inner tank (I) to forward and reverse rotation and transmitting rotational force to wash the laundry;

상기 세탁축(S)에 회전력을 발생시켜 전달하는 모우터(M)로 구성된다.It consists of a motor (M) for generating and transmitting a rotating force to the washing shaft (S).

그리고, 상기 모우터(M)는 내부에 베어링(B)이 결합된 베어링지지부(11)가 일체 성형된 세탁외조 후벽부에 체결되어 고정되는 고정자(1)와;And, the motor (M) and the stator (1) is fastened and fixed to the rear wall portion of the laundry outer tub integrally molded bearing bearing (11) coupled to the bearing (B) therein;

상기 고정자(1)의 외주면에 설치되어 전극차이로 인하여 회전하며, 중앙에 소정 등간격으로 결합공(22) 및 체결공(23)이 구비되고, 그 하면 복수개소에 통풍공(26)이 형성된 로터프레임(21)으로 이루어진 회전자(2)와;The rotor is installed on the outer circumferential surface of the stator 1 and rotates due to the electrode difference, and the coupling hole 22 and the fastening hole 23 are provided at predetermined equal intervals in the center thereof, and a rotor having ventilation holes 26 formed in a plurality of lower surfaces thereof. A rotor 2 made of a frame 21;

상기 회전자(2)의 회전력을 세탁축(S)에 전달하며 베어링지지부(11)와 로터프레임(21) 사이의 간격을 유지시켜주고, 그 하면에 로터프레임(21)의 결합공(22)과 대응결합하는 결합돌기(32)와 체결공(33)이 소정 등간격으로 형성되며 그 내부에 세레이션부(31)가 구비된 세탁축지지부재(3)로 이루어진다.The rotational force of the rotor (2) is transmitted to the washing shaft (S) to maintain the distance between the bearing support 11 and the rotor frame 21, the coupling hole 22 of the rotor frame 21 on the lower surface Coupling protrusion 32 and the fastening hole 33 corresponding to the corresponding is formed at a predetermined equal interval and consists of a washing shaft support member 3 having a serration portion 31 therein.

상기의 구성에 따른 작용효과를 설명하면 다음과 같다.Referring to the effect of the above configuration is as follows.

먼저, 모우터(M)는 고정자(1)에 전원 인가시, 고정자와 회전자 사이의 전자 기적 상호 작용에 의해 발생하는 회전력에 의해 회전하게 되고, 상기 회전자(2)의 로터프레임(21)에 결합 고정된 세탁축지지부재(3)도 회전하게 됨과 동시에 세탁축지지부재(3)의 내부와 세탁축(S)의 하부에 형성된 세레이션부(31),(S1)에 의해 회전자(2)의 회전력이 세탁축(S)에 전달됨과 동시에 세탁축(S)의 상부에 결합된 세탁내조(I)도 회전력을 전달받아 회전하며 세탁물을 세탁하게 된다.First, the motor M is rotated by the rotational force generated by the electromagnetic interaction between the stator and the rotor when power is applied to the stator 1, the rotor frame 21 of the rotor (2) Rotating the washing shaft support member (3) coupled to and fixed to the rotor at the same time the serration portion (31), (S1) formed inside the washing shaft support member (3) and the lower portion of the washing shaft (S) At the same time as the rotational force of 2) is transmitted to the washing shaft S, the washing inner tank I coupled to the upper portion of the washing shaft S also receives the rotational force and rotates to wash the laundry.

이때, 상기 베어링지지부(11)와 로터프레임(21) 사이에 결합된 세탁축지지부재(3)는 절연성 수지재질로 형성되어 있기 때문에, 상기 고정자(1)의 코일부와 회전자(2)의 로터프레임(21) 사이의 절연이 파괴될 경우에도 세탁축(S)으로는 전류가 흐르지 않아 세탁외조(O)의 내부에 담겨진 세탁수에 전류가 흐를 수 없으므로 안전사고가 방지된다.At this time, since the laundry shaft support member 3 coupled between the bearing support 11 and the rotor frame 21 is formed of an insulating resin material, the coil part and the rotor 2 of the stator 1 Even when the insulation between the rotor frame 21 is broken, since no current flows through the washing shaft S, current cannot flow in the wash water contained in the washing tub O, thereby preventing safety accidents.

그리고, 상기 세탁축지지부재(3)는 모우터(M)의 진동을 저감시켜 세탁축(S)에 전달하기 때문에 세탁외조의 진동 및 이에 따른 소음을 줄여준다.In addition, the laundry shaft support member 3 reduces the vibration of the motor M and transmits the washing shaft S to the washing shaft S, thereby reducing the vibration of the washing tub and the noise thereof.

그러나, 기존의 세탁축지지부재는 수지재질로만 이루어짐으로 인해 강도측면에서 내구성이 약한 단점이 있었다.However, the conventional laundry shaft support member has a weak durability in terms of strength because it is made of a resin material only.

즉, 단순히 수지재질로만 되어 있는 경우에는 세탁축지지부재가 금속재로만 이루어진 경우에 비해 비록 절연성능과 진동 감소측면에서는 유리하지만 부품의 강도가 약해 내구성 측면에서는 불리한 점이 있다. That is, when the resin shaft is simply made of a resin material, the laundry shaft support member is advantageous in terms of insulation performance and vibration reduction, but it is disadvantageous in terms of durability because it is advantageous in terms of insulation performance and vibration reduction.

그리고, 세탁축지지부재가 수지재질로만 이루어질 경우에는 각 성형 부위의 두께가 지나치게 두꺼워지게 되고, 이는 사출성형후의 냉각에 많은 시간이 소요되고 각 부분에서의 냉각속도 차를 유발시켜 세탁축지지부재의 정확한 성형이 이루어 지기 곤란한 단점이 있을 수 있다.In addition, when the laundry shaft support member is made of only a resin material, the thickness of each molding part becomes too thick, which takes a lot of time for cooling after injection molding and causes a difference in cooling speed in each part of the laundry shaft support member. There may be drawbacks that are difficult to achieve precise molding.

본 발명은 이와 같은 문제점을 해결 보완하기 위한 것으로서, 모우터의 고정자 코일부와 회전자 로터프레임 사이의 절연이 파괴되어도 세탁축에까지 전류가 흐르는 것을 차단하여 안전사고가 발생되는 것을 방지하도록 함과 더불어 모우터의 진동이 세탁축에 전달되는 것을 효과적으로 방지하면서도 세탁축지지부재의 내구성을 향상시킬 수 있는 세탁축지지부재를 구비한 직결식 세탁기의 모우터 구조를 구현함에 그 목적이 있다.The present invention is to solve and solve the above problems, and even if the insulation between the stator coil portion and the rotor rotor frame of the motor is broken to prevent the flow of current to the washing shaft to prevent the occurrence of a safety accident It is an object of the present invention to implement a motor structure of a direct type washing machine having a washing shaft support member that can effectively prevent the vibration of the motor from being transmitted to the washing shaft and improve the durability of the washing shaft support member.

상기의 목적을 달성하기 위하여 본 발명은, In order to achieve the above object, the present invention,

코일부를 가지는 고정자와, 자석이 설치된 금속재의 로터프레임을 갖는 회전자(2)와, 금속재의 세탁축(S)과, 상기 금속재 세탁축(S)과 상기 회전자 사이를 절연시킴과 아울러 상기 회전자의 회전력이 상기 금속재의 세탁축으로 전달될 수 있도록 하는 세탁축지지부재(3)를 구비한 세탁기용 직결식 모우터에 있어서;Insulation between the stator having a coil part, the rotor 2 having a metal rotor frame provided with a magnet, the metal washing shaft S, the metal laundry shaft S and the rotor, In a direct type motor for a washing machine having a washing shaft support member (3) to allow the rotational force of the rotor to be transmitted to the washing shaft of the metal material;

상기 세탁축지지부재(3)는, The laundry shaft support member 3,

상기 세탁축이 끼워져 결합되는 세레이션부(31)가 형성되고, 상기 세레이션부(31)의 반경방향 외측에는 로터프레임(21)과의 체결을 위한 통공(33)이 구비되는 금속재질의 세탁축지지부(3b)와,The washing shaft is inserted into the serration portion 31 is formed, the outer side of the serration portion 31 is formed of a metallic material provided with a through hole 33 for fastening with the rotor frame 21 Shaft support portion 3b,

상기 로터프레임(21)과 세탁축지지부(3b) 사이의 절연을 위해 상기 세탁축지지부와는 별도의 피스로서 구비되며 상기 세탁축지지부(3b)의 통공(33) 및 로터프 레임의 체결공(23)에 대응하는 통공(34)을 구비한 절연 가스켓(3a)으로 이루어지며,In order to insulate between the rotor frame 21 and the laundry shaft support part 3b, the rotor shaft 21 is provided as a separate piece from the laundry shaft support part, and the through hole 33 of the laundry shaft support part 3b and the fastening hole of the rotor frame ( It consists of an insulating gasket 3a having a through hole 34 corresponding to 23),

상기 세탁축지지부(3b)와 절연 가스켓(3a)의 통공(33)(34)을 관통하여 절연성 체결부재(4)가 로터프레임의 체결공(23)에 체결됨을 특징으로 하는 직결식 세탁기의 모우터 구조가 제공된다.Mouth of a direct washing machine characterized in that the insulating fastening member 4 is fastened to the fastening hole 23 of the rotor frame by passing through the through holes 33 and 34 of the washing shaft support part 3b and the insulating gasket 3a. Structure is provided.

이와 같은 구성에 의하면, 모우터의 고정자 코일부와 회전자의 로터프레임에 절연이 파괴되어도 세탁축지지부재에 의해 전류가 세탁축으로 전달되는 것을 차단하여 안전사고를 방지할 수 있게 되며, 모우터의 진동이 세탁축으로 전달되어 소음이 발생되는 것을 차단하게 되며, 세탁축지지부재의 내구성도 향상시킬 수 있어 사용자에게 제품에 대한 신뢰성을 향상시킬 수 있는 효과를 갖도록 한다.According to this configuration, even if insulation is broken between the stator coil part of the motor and the rotor frame of the rotor, the current is transmitted to the washing shaft by the washing shaft support member, thereby preventing safety accidents. The vibration is transmitted to the washing shaft to block the noise is generated, and can also improve the durability of the washing shaft support member to have the effect to improve the reliability of the product to the user.

이하에서, 상기 본 발명의 바람직한 실시예를 첨부도면에 의해 상세히 설명한다.Hereinafter, the preferred embodiment of the present invention will be described in detail by the accompanying drawings.

도2는 본 발명의 실시예에 따른 드럼세탁기의 구동부 구조도이고, 도3은 도 2의 A부 확대도로서, 본 발명이 적용된 드럼세탁기는, 세탁내조(I)에 회전력을 전달하는 하부에 세레이션부(S1)가 형성된 세탁축(S)과;Figure 2 is a structural view of the drive unit of the drum washing machine according to an embodiment of the present invention, Figure 3 is an enlarged view of a portion A of Figure 2, the drum washing machine to which the present invention is applied, the lower part to transmit the rotational force to the washing tank (I) And washing shaft (S) is formed with a migration unit (S1);

상기 세탁축(S)에 회전력을 발생시켜 전달하는 모우터(M)로 구성된다.It consists of a motor (M) for generating and transmitting a rotating force to the washing shaft (S).

상기 모우터(M)는 도 2와 도 3에 도시된 바와 같이 그 내부에 베어링(B)이 결합된 베어링지지부(11)와 조립되어 세탁외조(O)(도 1참조)에 고정되는 고정자(1)와;As shown in FIGS. 2 and 3, the motor M is assembled with a bearing support 11 having a bearing B coupled therein and fixed to a washing tub O (see FIG. 1). 1) and;

상기 고정자(1)의 외주면에 설치되어 전극차이에 의해 회전하고, 소정 등간 격으로 결합공(22) 및 체결공(23)이 형성되며, 그 중앙에 돌출된 허브부가 구비되고, 그 하면 복수개소에 통풍공(26) 및 냉각팬(25)이 형성되며, 그 사이사이에 배수공(28)이 형성된 강도보강용 요철부(27)가 구비된 로터프레임(21)으로 이루어진 회전자(2)와;It is installed on the outer circumferential surface of the stator (1) and rotated by the electrode difference, the coupling hole 22 and the fastening hole 23 are formed at predetermined equal intervals, the hub portion protruding in the center is provided, the plurality of places A rotor (2) formed of a rotor frame (21) having a ventilation hole (26) and a cooling fan (25) formed therebetween, and a strength reinforcing concave-convex portion (27) having a drain hole (28) formed therebetween;

상기 베어링지지부(11)와 로터프레임(21) 사이의 간격을 유지시켜주는 세탁축지지부재(3)와;Washing shaft support member (3) for maintaining a gap between the bearing support 11 and the rotor frame (21);

상기 세탁축지지부재(3)를 로터프레임(21)에 체결고정시키는 체결부재(4)로 이루어진다.It consists of a fastening member (4) for fastening and fastening the laundry shaft support member (3) to the rotor frame (21).

도 2 및 도 3에 도시된 바와 같이, 상기 세탁축지지부재(3)는, 세탁축이 끼워져 결합되는 세레이션부(31)가 형성되고, 상기 세레이션부(31)의 반경방향 외측에는 로터프레임(21)과의 체결을 위한 통공(33)이 구비되는 금속재질의 세탁축지지부(3b)와,2 and 3, the washing shaft support member 3 is formed with a serration portion 31 to which the washing shaft is fitted and coupled, the rotor on the radially outer side of the serration portion 31 A laundry shaft support part 3b made of metal provided with a through hole 33 for fastening with the frame 21;

상기 로터프레임(21)과 세탁축지지부(3b) 사이의 절연을 위해 상기 세탁축지지부(3b)와는 별도의 피스로서 구비되며 상기 세탁축지지부의 통공(33) 및 로터프레임(21)의 체결공(23)에 대응하는 통공(34)을 구비한 절연 가스켓(3a)으로 이루어진다.In order to insulate between the rotor frame 21 and the laundry shaft support part 3b, the rotor frame 21 is provided as a separate piece from the laundry shaft support part 3b, and the fastening hole of the through hole 33 and the rotor frame 21 of the laundry shaft support part is provided. It consists of an insulating gasket 3a provided with the through hole 34 corresponding to (23).

그리고, 상기 세탁축지지부(3b)와 절연 가스켓(3a)의 통공(33)(34)을 관통하여 절연성 체결부재(4)가 로터프레임(21)의 체결공(23)에 체결된다.Then, the insulating fastening member 4 is fastened to the fastening hole 23 of the rotor frame 21 by passing through the laundry shaft support part 3b and the through holes 33 and 34 of the insulating gasket 3a.

이 때, 상기 절연 가스켓(3a)은 상기 로터프레임(21)을 향하여 일체로 돌출 형성된 결합돌기(32)를 더 포함하며, 상기 로터프레임(21)은, 상기 절연가스켓(3a) 의 결합돌기(32)와 대응하도록 결합공(22)이 형성된다.At this time, the insulating gasket 3a further includes a coupling protrusion 32 integrally protruding toward the rotor frame 21, and the rotor frame 21 is a coupling protrusion (3) of the insulating gasket 3a. Coupling holes 22 are formed to correspond to 32.

그리고, 상기 절연성 체결부재(4)는, 예를 들어, 도시된 바와 같이 금속재질의 볼트 외면에 수지재질의 절연성 코팅층(40)이 형성된 것이거나, 아예 전체 재질이 플라스틱 재질로 된 것일 수 있다.The insulating fastening member 4 may include, for example, an insulating coating layer 40 made of a resin material formed on an outer surface of a metal bolt, or may be made of a plastic material as a whole.

한편, 상기 세탁축지지부(3b) 또는 절연 가스켓(3a)은 평면에서 볼 때 대략 원판형을 이루게 되나, 반드시 이에 한정되는 것은 아니다.On the other hand, the washing shaft support 3b or the insulating gasket 3a is formed in a substantially disk shape in plan view, but is not necessarily limited thereto.

상기와 같은 구성에 따른 작용효과를 설명하면 다음과 같다.Referring to the effects of the configuration as described above are as follows.

로터프레임(21)에 세탁축지지부재(3) 조립시, 먼저, 로터프레임(21)의 허브부에 형성된 결합공(22)으로 결합돌기(32)를 삽입시켜 절연 가스켓(3a)을 로터프레임(21) 내측면과 밀착시킨다.When assembling the laundry shaft support member 3 to the rotor frame 21, first, the coupling protrusion 32 is inserted into the coupling hole 22 formed in the hub of the rotor frame 21 to insert the insulating gasket 3a into the rotor frame. (21) It is in close contact with the inner surface.

이와 같이 된 상태에서 금속재질의 세탁축지지부(3b)를 절연 가스켓(3a)에 형합시킨 다음, 절연재질의 체결부재(4)를 세탁축지지부(3b) 및 절연 가스켓(3a)의 통공(33)(34)을 통과하여 체결공(23)에 체결되도록 하면 세탁축지지부재(3)는 로터프레임(21)에 견고하게 결합된다.In this state, the metal washing shaft support part 3b is molded into the insulating gasket 3a, and then the fastening member 4 of the insulating material is connected to the laundry shaft support part 3b and the insulating gasket 3a. When passed through the (34) to be fastened to the fastening hole 23, the washing shaft support member (3) is firmly coupled to the rotor frame (21).

이 때, 도 2에 도시된 바와 같이 세탁축(S)은 절연체인 가스켓(3a)로 인해 로터프레임(21)과 접촉되지 않을 뿐 아니라 절연성 체결부재(4)로 인해 유일한 간접 연결통로마저 차단되어 있어 로터프레임(21)에 전류가 흘러도 세탁축(S)에는 전류가 흐르지 않게 된다.At this time, as shown in Figure 2, the washing shaft (S) is not only in contact with the rotor frame 21 due to the gasket (3a) as an insulator, but also the only indirect connection path is blocked by the insulating fastening member (4) Therefore, even if a current flows in the rotor frame 21, a current does not flow in the washing shaft S.

즉, 상기 모우터(M)의 고정자(1) 코일부와 회전자(2)의 로터프레임(21)에 절연이 파괴되어 로터프레임(21)에 전류가 흐르게 되어도, 절연 가스켓(3a) 및 절연 성 체결부재(4)로 인해 로터프레임(21)과 세탁축지지부(3b) 사이의 전기적 연결이 차단되므로 전류가 세탁축(S)으로 전달되지 못해 안전사고를 미연에 방지할 수 있게 되는 것이다.That is, even if the insulation is destroyed in the coil part of the stator 1 of the motor M and the rotor frame 21 of the rotor 2 and a current flows in the rotor frame 21, the insulating gasket 3a and the insulation Since the electrical fastening member 4 blocks the electrical connection between the rotor frame 21 and the washing shaft support part 3b, current cannot be transferred to the washing shaft S, thereby preventing safety accidents.

요컨대, 본 발명에서는 세탁축지지부재(3)를 금속재 및 수지재의 개별 피스로 분리 구성하면서 체결부재를 절연성을 갖는 것을 사용함으로써 전체적으로는 강도를 보강시킴과 동시에 절연성능을 부여하여, 로터프레임(21)에 전류가 흘러도 세탁축(S)으로 전류가 전달되는 것을 차단하여 안전사고가 발생되는 것을 방지하며 사용자를 보호할 수 있게 되는 것이다.In other words, in the present invention, by separating the laundry shaft support member 3 into individual pieces of metal and resin, by using the fastening member having insulation, the rotor frame 21 is strengthened as a whole and the insulation performance is imparted. ) Even if current flows to the washing shaft (S) to prevent the transmission of current to prevent safety accidents will be able to protect the user.

또한, 종래에는 상기 진동이 세탁축(S)에 전달됨으로 인하여 발생된 소음에 의해 사용자에게 제품에 대한 신뢰성을 저하시키게 되었으나, 본 발명에서는 상기 모우터(M)에서 발생된 진동이 세탁축지지부재(3)를 통해 세탁축(S)으로 전달되는 바, 상기 전달된 진동은 철재인 로터프레임(21)과는 다른 진동모드를 갖는 수지재질의 절연 가스켓(3a)에 의해 감쇠되어 세탁축(S)으로 전달됨으로써, 소음발생이 효과적으로 차단됨으로 인해, 사용자에게 제품에 대한 신뢰성을 향상시킬 수 있게 된다.In addition, in the related art, the vibration of the vibration generated from the motor M is reduced in the user's reliability by the user due to the noise generated due to the vibration transmitted to the washing shaft S, in the present invention. It is transmitted to the washing shaft (S) through (3), the transmitted vibration is attenuated by a resin insulating gasket (3a) of a resin material having a vibration mode different from the rotor frame 21 is made of steel washing shaft (S) By passing through), the noise is effectively blocked, it is possible to improve the reliability of the product to the user.

또한, 상기 로터프레임(21)의 하면에는 통풍공(26)과 냉각팬(25)이 복수개소에 형성되어 있는 바, 이때 상기 통풍공(26)은 냉각팬(25)을 직각으로 상향 절곡시키게 되면 자연적으로 형성되며, 상기 냉각팬(25)과 통풍공(26)에 의해 모우터(M)의 열이 냉각됨으로서, 종래 통풍공(26)에만 의존하여 냉각하는 방식에 비해 월등한 냉각효과를 갖게되어 모우터(M)의 성능 및 수명을 연장시킬 수 있게 된다. In addition, the lower surface of the rotor frame 21 is formed with a plurality of vent holes 26 and the cooling fan 25, wherein the vent holes 26 are naturally bent when the cooling fan 25 is bent upward at a right angle Is formed in the cooling fan 25 and the ventilation holes 26 by the heat of the motor (M), by cooling only has a superior cooling effect compared to the conventional cooling method depending only on the ventilation holes 26 It is possible to extend the performance and life of (M).                     

그리고, 상기 통풍공(26)과 냉각팬(25) 사이사이에는 돌출 형성된 강도보강용 요철부(27)가 형성되고, 그 하면에는 배수공(28)이 형성되어 있는바, 상기 로터프레임(21)에 떨어진 세탁수는 배수공(28)이 형성된 강도보강용 요철부(27)에 모여 배수공(28)으로 배출된다.In addition, between the ventilation hole 26 and the cooling fan 25, a protrusion-strength convex portion 27 protrudingly formed is formed, and a drain hole 28 is formed on the lower surface of the rotor frame 21. The washed water is collected in the strength reinforcing concave-convex portion 27 in which the drain hole 28 is formed and discharged into the drain hole 28.

이때, 상기 로터프레임(21)에 떨어진 세탁수가 외부로 배출됨으로서, 상기 모우터(M)의 온도상승시 증발한 세탁수가 모우터로 유입됨에 기인한 모우터(M)의 동작상태 불량을 방지하게 되어 세탁기의 세탁성능을 최적 상태로 유지할 수 있도록 한다.At this time, the washing water dropped to the rotor frame 21 is discharged to the outside, to prevent the operation state of the motor (M) due to the washing water evaporated when the temperature of the motor (M) rises into the motor. Therefore, the washing performance of the washing machine can be maintained in an optimal state.

이와 같이 된 본 발명은 세탁축지지부재의 강성을 높이면서도 가스켓에 의해 절연이 이루어지도록 함으로써, 모우터의 고정자 코일부와 회전자의 로터프레임에 절연이 파괴되어도 세탁축지지부재에 의해 전류가 세탁축으로 전달되는 것을 차단하여 안전사고를 방지할 수 있게 된다.According to the present invention, while the rigidity of the washing shaft support member is made to be insulated by the gasket, the current is washed by the washing shaft support member even if the insulation is destroyed in the stator coil part of the motor and the rotor frame of the rotor. It prevents the safety accident by blocking the transmission to the shaft.

또한, 본 발명은 모우터의 진동이 세탁축으로 전달되는 현상이 다른 진동모드를 갖는 수지재질의 가스켓에 의해 저감됨으로써 소음 발생을 줄일 수 있어, 사용자에게 제품에 대한 신뢰성을 향상시킬 수 있는 유용한 효과를 갖는다.In addition, the present invention is a phenomenon that the vibration of the motor is transmitted to the washing shaft is reduced by the resin material gasket having a different vibration mode can reduce the generation of noise, a useful effect that can improve the reliability of the product to the user Has

Claims (6)

코일부를 가지는 고정자와, 자석이 설치된 금속재의 로터프레임을 갖는 회전자(2)와, 금속재의 세탁축(S)과, 상기 금속재 세탁축(S)과 상기 회전자 사이를 절연시킴과 아울러 상기 회전자의 회전력이 상기 금속재의 세탁축으로 전달될 수 있도록 하는 세탁축지지부재(3)를 구비한 세탁기용 직결식 모우터에 있어서;Insulation between the stator having a coil part, the rotor 2 having a metal rotor frame provided with a magnet, the metal washing shaft S, the metal laundry shaft S and the rotor, In a direct type motor for a washing machine having a washing shaft support member (3) to allow the rotational force of the rotor to be transmitted to the washing shaft of the metal material; 상기 세탁축지지부재(3)는, The laundry shaft support member 3, 상기 세탁축이 끼워져 결합되는 세레이션부(31)가 형성되고, 상기 세레이션부(31)의 반경방향 외측에는 로터프레임(21)과의 체결을 위한 통공(33)이 구비되는 금속재질의 세탁축지지부(3b)와,The washing shaft is inserted into the serration portion 31 is formed, the outer side of the serration portion 31 is formed of a metallic material provided with a through hole 33 for fastening with the rotor frame 21 Shaft support portion 3b, 상기 로터프레임(21)과 세탁축지지부(3b) 사이의 절연을 위해 상기 세탁축지지부와는 별도의 피스로서 구비되며 상기 세탁축지지부(3b)의 통공(33) 및 로터프레임의 체결공(23)에 대응하는 통공(34)을 구비한 절연 가스켓(3a)으로 이루어지며,In order to insulate between the rotor frame 21 and the laundry shaft support part 3b, the washing shaft support part is provided as a separate piece, and the through hole 33 of the laundry shaft support part 3b and the fastening hole 23 of the rotor frame are provided. It consists of an insulating gasket (3a) having a through hole 34 corresponding to 상기 세탁축지지부(3b)와 절연 가스켓(3a)의 통공(33)(34)을 관통하여 절연성 체결부재(4)가 로터프레임의 체결공(23)에 체결됨을 특징으로 하는 직결식 세탁기의 모우터 구조.Mouth of a direct washing machine characterized in that the insulating fastening member 4 is fastened to the fastening hole 23 of the rotor frame by passing through the through holes 33 and 34 of the washing shaft support part 3b and the insulating gasket 3a. Structure. 제 1 항에 있어서,The method of claim 1, 상기 절연 가스켓(3a)은 상기 로터프레임(21)을 향하여 일체로 돌출 형성된 결합돌기(32)를 더 포함하여서 됨을 특징으로 하는 직결식 세탁기의 모우터 구조.The insulating gasket (3a) is a motor structure of a direct washing machine characterized in that it further comprises a coupling protrusion (32) formed integrally protruding toward the rotor frame (21). 제 1 항에 있어서,The method of claim 1, 상기 로터프레임(21)은, 상기 절연가스켓의 결합돌기(32)와 대응하도록 결합공(22)이 형성됨을 특징으로 하는 직결식 세탁기의 모우터 구조.The rotor frame 21, the motor structure of the direct-type washing machine, characterized in that the coupling hole 22 is formed to correspond to the coupling protrusion 32 of the insulating gasket. 제 1 항에 있어서,The method of claim 1, 상기 절연성 체결부재(4)는, 금속재질의 볼트 외면에 수지재질의 코팅층(40)이 코팅된 것임을 특징으로 하는 직결식 세탁기의 모우터 구조.The insulating fastening member 4, the motor structure of the direct-type washing machine, characterized in that the coating layer 40 of the resin material is coated on the outer surface of the metal bolt. 제 1 항에 있어서,The method of claim 1, 상기 절연성 체결부재는 수지재질로 된 볼트인 것을 특징으로 하는 직결식 세탁기의 모우터 구조.The insulating fastening member is a motor structure of a direct type washing machine, characterized in that the bolt made of a resin material. 제 1 항에 있어서,The method of claim 1, 상기 세탁축지지부(3b) 또는 절연 가스켓(3a)은 대략 원판형을 이룸을 특징으로 하는 직결식 세탁기의 모우터 구조.The washing shaft support portion (3b) or insulating gasket (3a) is a motor structure of a direct type washing machine, characterized in that the disk form approximately.
KR1020040095069A 2004-11-19 2004-11-19 Motor for direct driving type washing machine KR101079093B1 (en)

Priority Applications (8)

Application Number Priority Date Filing Date Title
KR1020040095069A KR101079093B1 (en) 2004-11-19 2004-11-19 Motor for direct driving type washing machine
US10/558,185 US20070138902A1 (en) 2004-11-19 2005-10-13 Motor in which an electric leakage to a shaft is prevented
PCT/KR2005/003409 WO2006080759A2 (en) 2004-11-19 2005-10-13 A motor in which an electric leakage to a shaft is prevented
CN2005800217262A CN101427445B (en) 2004-11-19 2005-10-13 Motor for direct driving type washing machine
ES05856538.3T ES2622484T3 (en) 2004-11-19 2005-10-13 An engine in which an electrical leak to a shaft is avoided
PT58565383T PT1813008T (en) 2004-11-19 2005-10-13 A motor in which an electric leakage to a shaft is prevented
EP05856538.3A EP1813008B1 (en) 2004-11-19 2005-10-13 A motor in which an electric leakage to a shaft is prevented
PL05856538T PL1813008T3 (en) 2004-11-19 2005-10-13 A motor in which an electric leakage to a shaft is prevented

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KR1020040095069A KR101079093B1 (en) 2004-11-19 2004-11-19 Motor for direct driving type washing machine

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KR20230022528A (en) * 2021-08-09 2023-02-16 주식회사 마그네틱파워트레인 Method for manufacturing Pole piece and inner rotor for magnetic gear

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JPS5439801A (en) * 1977-09-05 1979-03-27 Matsushita Electric Ind Co Ltd Armature of double insulation construction and manufacture thereof
KR100451717B1 (en) 1999-09-09 2004-10-08 엘지전자 주식회사 Full automatic washing machine
KR100442925B1 (en) 2001-03-29 2004-08-02 주식회사 엘지이아이 A driving force transfer member for washing machine
CN100349358C (en) * 2002-06-11 2007-11-14 乐金电子(天津)电器有限公司 Rotor structure for washing machine
KR100434302B1 (en) 2004-01-06 2004-06-05 엘지전자 주식회사 direct drive motor in washing machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20230022528A (en) * 2021-08-09 2023-02-16 주식회사 마그네틱파워트레인 Method for manufacturing Pole piece and inner rotor for magnetic gear

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