KR20060019471A - Washing system of hybrid - Google Patents

Washing system of hybrid Download PDF

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Publication number
KR20060019471A
KR20060019471A KR1020040073216A KR20040073216A KR20060019471A KR 20060019471 A KR20060019471 A KR 20060019471A KR 1020040073216 A KR1020040073216 A KR 1020040073216A KR 20040073216 A KR20040073216 A KR 20040073216A KR 20060019471 A KR20060019471 A KR 20060019471A
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South Korea
Prior art keywords
ultrasonic
height
cleaning
high pressure
conveyor
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KR1020040073216A
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Korean (ko)
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허민
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주식회사 인벤트로닉스
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Priority to KR1020040073216A priority Critical patent/KR20060019471A/en
Publication of KR20060019471A publication Critical patent/KR20060019471A/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02—Cleaning by the force of jets or sprays
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/04—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by a combination of operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
    • B08B2203/02—Details of machines or methods for cleaning by the force of jets or sprays
    • B08B2203/0229—Suction chambers for aspirating the sprayed liquid

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  • Cleaning By Liquid Or Steam (AREA)

Abstract

본 발명은 세척기에 관한 것으로, 보다 상세하게는 컨베이어를 따라 이송되는 정밀한 기계 가공부품을 1차로 고압 노즐을 사용하여 비교적 커다란 이물질을 분무 세척하고, 2차로 초음파 진동자를 이용하여 미세한 이물질을 세척하기 위한 것으로, 소정의 경로를 따라가는 컨베이어에 피세척물을 유입시켜 고압분무 세정과정과 초음파 세정과정을 통하여 세척과정을 이루어지게 함으로써 우수한 세척효과를 얻을 수 있고, 가공이나 조립 등의 중간과정에 삽입하여 원활한 흐름을 이루어지게 하여 가공정도와 조립정도를 향상시킬 수 있으며, 세척과정이 자동으로 이루어지게 되므로 작업에 소요되는 시간과 경비를 줄일 수 있도록 한 것이다.The present invention relates to a washing machine, and more particularly, to precisely spray a relatively large foreign matter by using a high pressure nozzle to precisely machined parts conveyed along a conveyor, and secondly to wash fine foreign matter by using an ultrasonic vibrator. It is possible to obtain the excellent cleaning effect by introducing the cleansing object to the conveyor following a predetermined path and performing the cleaning process through the high pressure spray cleaning process and the ultrasonic cleaning process, and inserting it into the intermediate process such as processing or assembly. By making the flow can improve the degree of processing and assembly, and the cleaning process is made automatically so that it can reduce the time and cost of work.

초음파, 고압분무, 세척Ultrasonic, High Pressure Spraying, Cleaning

Description

하이브리드 세정 시스템 {Washing system of hybrid}Hybrid washing system {Washing system of hybrid}

도 1은 본 발명의 고압분사 세정부를 도시한 구성도1 is a block diagram showing a high-pressure jet cleaning unit of the present invention

도 2는 본 발명의 초음파 세정부를 도시한 구성도2 is a block diagram showing an ultrasonic cleaning unit of the present invention

도 3은 본 발명 하이브리드 초음파 세정장치를 도시한 구성도Figure 3 is a block diagram showing a hybrid ultrasonic cleaning device of the present invention

도 4는 본 발명의 일 실시 예를 도시한 하이브리드 초음파 세정장치 구성도.Figure 4 is a block diagram of a hybrid ultrasonic cleaning device showing an embodiment of the present invention.

도 5는 본 발명의 전체 구성도.5 is an overall configuration diagram of the present invention.

〈도면의 주요 부분에 대한 부호의 설명〉<Explanation of symbols for main parts of drawing>

0: 피세척물 1, 21: 세정액 2, 22:구동풀리0: To be cleaned 1, 21: Cleaning solution 2, 22: Drive pulley

3, 23: 컨베이어 벨트 4: 솔레노이드 5: 노즐 승강대3, 23: conveyor belt 4: solenoid 5: nozzle platform

6: 분사노즐 7: 진공흡입부6: Injection nozzle 7: Vacuum suction part

8: 높이 감지센서8: height sensor

9, 26: 순환배관 10, 27: 순환펌프9, 26: circulation pipe 10, 27: circulation pump

24: 진동자 승강대24: oscillator platform

25: 초음파 진동자 28: 여과기25: Ultrasonic Oscillator 28: Filter

50, 60: 본체50, 60: main body

80:제어부 81: 높이 감지센서80: control unit 81: height detection sensor

82: 컨베이어 구동수단82: conveyor drive means

83: 솔레노이드구동수단 84: 노즐승강대 구동수단83: solenoid drive means 84: nozzle lift drive means

85: 진동자승강대 구동수단 86: 순환펌프 구동수단85: oscillator platform driving means 86: circulation pump driving means

87: 진공흡입부 구동수단 88: 초음파 발생수단87: vacuum suction unit driving means 88: ultrasonic wave generating means

본 발명은 세척기에 관한 것으로, 보다 상세하게는 컨베이어를 따라 이송되는 정밀한 기계 가공부품을 1차로 고압 노즐을 사용하여 비교적 커다란 이물질을 분무 세척하고, 2차로 초음파 진동자를 이용하여 미세한 이물질을 세척하기 위한 것이다.The present invention relates to a washing machine, and more particularly, to precisely spray a relatively large foreign matter by using a high pressure nozzle to precisely machined parts conveyed along a conveyor, and secondly to wash fine foreign matter by using an ultrasonic vibrator. will be.

초음파 세척기는 세척능력이 탁월하여 생산 및 가공, 조립, 완성품 현장에서 현재 널리 쓰이고 있다.Ultrasonic cleaners have excellent cleaning capabilities and are now widely used in production, processing, assembly and finished products.

종래 기계부품 등을 세척하는 초음파 세척장치로 고압 분무 시스템과 초음파 세정시스템이 다수 존재하고 있으나 일일이 수작업으로 세척기에 재료를 투입하고 반출하는 이유로 작업과정에 많은 시간과 인력이 요구되었으며, 초음파 세척조의 초음파 진동자의 부착위치가 수조 외부 아랫부분에 부착되어지고, 초음파 진동자와 피세척물 사이에 피세척물을 운반 이동시키는 컨베이어가 위치됨에 따라 초음파 진동자에 의해 발생된 초음파 에너지가 감소되어 세척효과가 현저하게 낮아지는 문제가 발생되었다.Conventionally, there are many high-pressure spraying systems and ultrasonic cleaning systems as ultrasonic cleaning devices for washing mechanical parts, etc., but a lot of time and manpower was required for the work process because of manual input and export of materials to the washing machine. As the attachment position of the vibrator is attached to the lower part of the outside of the tank, and the conveyor for transporting the object to be transported between the ultrasonic vibrator and the object to be cleaned is placed, the ultrasonic energy generated by the ultrasonic vibrator is reduced and the cleaning effect is remarkably reduced. There was a problem of lowering.

이에 본 발명은 상술한 문제점을 해소하기 위한 것으로, 피세척물 높이(크기)를 감지하기 위한 높이 감지센서와; 순환펌프에 의해 발생된 고압의 세정액을 분사하기 위한 분사노즐과; 분사노즐의 높낮이를 조절하는 노즐승강대와; 부품을 이송하기위한 컨베이어 및 구동벨트로 구성된 고압분사 세정부와; 초음파 구동회로에 의해 초음파를 방산하기 위한 초음파 진동자와; 높이감지센서의 감지에 의해 초음파 진동자의 높낮이를 가변하기 위한 진동자 승강대와; 부품을 이송하기 위한 컨베이어 및 구동벨트로 구성된 초음파 세정부; 로 일체 구성된 하이브리드 세정장치를 구성하여 소정의 경로를 따라 지나가는 컨베이어에 피세척물을 유입시켜 고압분무 세정과정과 초음파 세정과정을 통하여 세척과정을 이루어지게 함으로써 우수한 세척효과를 얻을 수 있고, 가공이나 조립 등의 중간과정에 삽입하여 원활한 흐름을 이루어지게 하여 가공정도와 조립정도를 향상시킬 수 있으며, 세척과정이 자동으로 이루어지게 되므로 총 작업에 소요되는 시간과 경비를 줄일 수 있다. The present invention is to solve the above-mentioned problems, height detection sensor for detecting the height (size) of the object to be cleaned; An injection nozzle for injecting a high pressure cleaning liquid generated by the circulation pump; A nozzle lift table for adjusting the height of the spray nozzle; A high pressure spray cleaning unit comprising a conveyor and a driving belt for transporting parts; An ultrasonic vibrator for dissipating ultrasonic waves by the ultrasonic driving circuit; An oscillator lift table for varying the height of the ultrasonic vibrator by sensing the height sensor; Ultrasonic cleaning unit consisting of a conveyor and a drive belt for transferring the parts; It is possible to obtain excellent cleaning effect by constructing a hybrid cleaning device composed of a single cleaning device and introducing the cleansing object to a conveyor passing along a predetermined path to perform a cleaning process through a high pressure spray cleaning process and an ultrasonic cleaning process. By inserting in the middle of the back, such as to make a smooth flow can improve the degree of processing and assembly, and the washing process is made automatically can reduce the time and cost of the total work.

상기 목적을 달성하기 위한 본 발명에 따른 하이브리드 세정장치는 고압분무를 하기위하여 피세척물(0)의 크기(높이)에 따라 분사노즐(6)을 상,하강시키기 위한 것으로, 높이 감지센서(8) 감지수단에 의해 다수개의 분사노즐(6)로 구성되어진 노즐승강대(5)를 동작시키기 위한 노즐승강대 구동수단(84) 및 진동자승강대 구동수단과(85), 컨베이어 벨트(3) 상에 이송되는 피세척물(0)을 고정하여 고압의 분사로부터 피세척물(0)의 유동을 억제하기 위한 수단으로 전류의 유입에 의해 전자석을 형성하기 위한 솔레노이드 구동수단(83)과; 고압분무에 의해 세척되어져 오염된 세정액에 의해 다시 오염이 되는 피세척물(0)의 2차 오염을 방지하기위하여 오염된 세정액을 흡입하여 여과하기 위한 수단인 진공흡입부 구동수단(87)과; 세정액의 여과를 위해 세정액을 순환하기 위한 순환펌프 구동수단(86)과; 피세척물(0)을 이송시키기 위한 컨베이어 구동수단(82)과; 초음파 진동자(25)를 구동하기 위하여 초음파를 발생시키기 위한 초음파 발생수단(88)과; 상기 이들을 적절히 제어하기 위한 제어부(80); 로 구성되어진다.Hybrid cleaning apparatus according to the present invention for achieving the above object is to raise and lower the injection nozzle (6) according to the size (height) of the object to be cleaned (0), the height sensor 8 The nozzle lifter driving means 84 and the oscillator lift drive means 85 for operating the nozzle lifter 5 constituted by the plurality of injection nozzles 6 by the sensing means are conveyed on the conveyor belt 3. Solenoid driving means (83) for forming an electromagnet by inflow of current as a means for fixing the object to be cleaned and for suppressing the flow of the object to be cleaned from high pressure injection; A vacuum suction unit driving means (87) which is a means for sucking and filtering the contaminated cleaning liquid to prevent secondary contamination of the cleaned object (0) which is washed by the high-pressure spray and contaminated by the contaminated cleaning liquid; Circulation pump driving means (86) for circulating the cleaning liquid for filtration of the cleaning liquid; Conveyor drive means (82) for transporting the object to be cleaned (0); Ultrasonic generator means 88 for generating ultrasonic waves for driving the ultrasonic vibrator 25; A control unit 80 for controlling the above; It consists of.

이하 세척되어지는 과정을 첨부 도면에 따라 설명하면 다음과 같다.Hereinafter, the process to be washed according to the accompanying drawings as follows.

도 1은 고압분사 세정부로 컨베이어 벨트(3)를 구동시키는 수단으로부터 구동풀리(2)에 의해 컨베이어 벨트(3)는 일 방향으로 회전하게 되고 컨베이어 벨트(3)에 투입되어지는 피세척물(0)의 높이에 따라 높이 감지센서(8)의 출력에 따라 도 1의 노즐승강대(5)와 도 2의 초음파 세정부의 진동자 승강대(24)를 구동하는 수단으로부터 이들은 피세척물(0) 높이보다 조금 높게 이동하여 고정되게 된다.FIG. 1 shows the object to be cleaned, which is rotated in one direction by means of the driving pulley 2 from the means for driving the conveyor belt 3 to the high pressure jet cleaning unit. From the means for driving the nozzle platform 5 of FIG. 1 and the vibrator platform 24 of the ultrasonic cleaning part of FIG. 2 according to the output of the height sensor 8 according to the height of 0) they are the height of the object to be cleaned (0). It moves a little higher and is fixed.

이로부터 피세척물(0)이 노즐승강대(5) 아랫부분을 통과하면서 고압 분사노즐(6)에 의해 피세척물(0)에 붙어있는 비교적 커다란 오염물질이 세척되어지게 된다.From this, while the object to be cleaned (0) passes through the lower portion of the nozzle platform (5), the relatively large contaminants attached to the object to be cleaned (0) are washed by the high-pressure jet nozzle (6).

이로부터 도 1의 고압분사 세정부를 빠져나온 피세척물(0)은 연이어 위치시 켜놓은(도 3과 도 4 참조) 도 2의 초음파 세정부 컨베이어를 따라 높이 감지센서(8)에 의해 적절히 높이가 고정된 진동자 승강대(24) 아래를 지나면서 비교적 미세한 부분의 오염물질이 세척되어지게 되는 것이다.From this, the cleansing material 0 exiting the high pressure jet cleaning part of FIG. 1 is suitably disposed by the height sensor 8 along the ultrasonic cleaning part conveyor of FIG. 2, which is continuously positioned (see FIGS. 3 and 4). As the height passes under the fixed vibrator platform 24, the contaminants in the relatively minute portions are to be washed.

도 1과 도 2처럼 각기 하나씩 구성하여 세척에 적용하여도 되고, 도 3과 도 4의 경우처럼 두개를 연속으로 붙여 놓거나 본체(50, 60)를 하나로 구성하여 사용하는 방법도 있겠다.1 and 2 may be applied to the cleaning by configuring each one, as in the case of FIGS. 3 and 4 may also be used to paste the two in succession or to configure the body (50, 60) as one.

미 설명부호인 순환펌프(9)는 오염물질을 여과하기 위한 여과기(11)에 의해 세정액(21)을 정제하기 위하여 세정액(21)을 순환시키기 위한 것이다.Unexplained circulation pump 9 is for circulating the cleaning liquid 21 to purify the cleaning liquid 21 by the filter 11 for filtering contaminants.

도 2의 초음파세정부 만을 단독으로 사용하고자 할 경우에는 진동자 승강대(24) 앞부분에 높이 감지센서를 추가 부착하여 사용하면 되겠고, 고압세정부와 초음파 세정부를 연달아 붙여 사용할 때 피세척물(0)의 크기(높이)가 다른 경우에 있어서도 초음파 세정부 앞쪽에 높이 감지센서를 부착하여 두개의 높이 센서로부터 노즐승강대(5)와 진동자 승강대(24)의 높이 조절을 각기 하면 되겠다.If you want to use only the ultrasonic cleaner of FIG. 2 alone, the height sensor may be attached to the front of the vibrator platform 24, and the high pressure cleaner and the ultrasonic cleaner may be used in succession. Even if the size (height) is different, the height detection sensor may be attached to the front of the ultrasonic cleaner to adjust the height of the nozzle platform 5 and the oscillator platform 24 from the two height sensors, respectively.

상기와 같이 소정의 경로를 따라 지나가는 컨베이어에 피세척물을 유입시켜 고압분무 세정과정과 초음파 세정과정을 통하여 우수한 세척효과를 얻을 수 있고, 가공이나 조립 등의 중간과정에 삽입하여 원활한 흐름을 이루어지게 되므로 가공정도와 조립정도를 향상시킬 수 있으며, 세척과정이 자동으로 이루어지므로 작업에 소요되는 시간과 정비를 줄일 수 있다.As described above, the cleaning object is introduced into the conveyor passing along a predetermined path to obtain an excellent cleaning effect through a high pressure spray cleaning process and an ultrasonic cleaning process, and inserted into an intermediate process such as processing or assembly to achieve a smooth flow. Therefore, the degree of processing and assembly can be improved, and the washing process is automatically performed, thus reducing the time and maintenance required for the work.

Claims (3)

피세척물 높이(크기)를 감지하기 위한 높이 감지센서와, 순환펌프에 의해 발생된 고압의 세정액을 분사하기 위한 분사노즐과, 분사노즐의 높낮이를 조절하는 노즐승강대와, 부품을 이송하기위한 컨베이어 및 구동벨트로 구성된 고압분사 세정 부; 와 초음파 구동회로에 의해 초음파를 방산하기 위한 초음파 진동자와, 높이감지센서의 감지에 의해 초음파 진동자의 높낮이를 가변하기 위한 진동자 승강대와, 부품을 이송하기 위한 컨베이어 및 구동벨트; 로 일체 구성됨을 특징으로 하는 하이브리드 세정시스템.A height sensor for detecting the height of the object to be cleaned, a spray nozzle for spraying a high pressure cleaning liquid generated by a circulation pump, a nozzle lifter for adjusting the height of the spray nozzle, and a conveyor for transporting parts And a high pressure jet cleaning unit including a driving belt. And an ultrasonic vibrator for dissipating the ultrasonic waves by the ultrasonic driving circuit, an oscillator lifter for varying the height of the ultrasonic vibrator by the detection of the height sensor, a conveyor and a driving belt for transferring the components; Hybrid cleaning system, characterized in that integrally configured. 상기 1항에 있어서, 노즐승강대와 진동자 승강대는 유입된 피세척물의 크기(높이) 정보에 따라 그 높낮이가 변경되는 수단을 가짐을 특징으로 하는 하이브리드 세정시스템.The hybrid cleaning system according to claim 1, wherein the nozzle platform and the vibrator platform have a means for changing their height according to the size (height) information of the cleansing material introduced. 상기 제 1항에 있어서, 진동자 승강대는 하나 이상의 초음파 진동자로 구성되어지고 초음파 진동자의 진동 조사 부분이 세정액 하 방향으로 향하는 것을 특징으로 하는 하이브리드 세정시스템.The hybrid cleaning system according to claim 1, wherein the vibrator platform consists of one or more ultrasonic vibrators and the vibration irradiation portion of the ultrasonic vibrator faces downward of the cleaning liquid.
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105123883A (en) * 2015-09-25 2015-12-09 中国水产科学研究院淡水渔业研究中心 Automatic shrimp-crab washing device
CN105363732A (en) * 2015-11-20 2016-03-02 无锡南方声学工程有限公司 Ultrasonic wave cleaning machine
KR20160066382A (en) 2014-12-02 2016-06-10 주식회사 듀라소닉 Ultrasonic cleaning system
CN106216298A (en) * 2016-08-23 2016-12-14 无锡市湖昌机械制造有限公司 Cleaning part positioning lift type cleans shower nozzle
CN107716383A (en) * 2017-12-04 2018-02-23 陈飞华 A kind of apparatus Quick cleaning device for building
CN113426738A (en) * 2021-05-24 2021-09-24 董康慈 All-round cleaning equipment of toy production usefulness
KR102413853B1 (en) * 2021-10-06 2022-06-28 주식회사 포어시스 Washing machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20160066382A (en) 2014-12-02 2016-06-10 주식회사 듀라소닉 Ultrasonic cleaning system
CN105123883A (en) * 2015-09-25 2015-12-09 中国水产科学研究院淡水渔业研究中心 Automatic shrimp-crab washing device
CN105363732A (en) * 2015-11-20 2016-03-02 无锡南方声学工程有限公司 Ultrasonic wave cleaning machine
CN106216298A (en) * 2016-08-23 2016-12-14 无锡市湖昌机械制造有限公司 Cleaning part positioning lift type cleans shower nozzle
CN107716383A (en) * 2017-12-04 2018-02-23 陈飞华 A kind of apparatus Quick cleaning device for building
CN113426738A (en) * 2021-05-24 2021-09-24 董康慈 All-round cleaning equipment of toy production usefulness
KR102413853B1 (en) * 2021-10-06 2022-06-28 주식회사 포어시스 Washing machine

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