KR20060008345A - A Mortar Nozzle for the short cleat with a side air presser, thereof its manufacture method. - Google Patents
A Mortar Nozzle for the short cleat with a side air presser, thereof its manufacture method. Download PDFInfo
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- KR20060008345A KR20060008345A KR1020060002129A KR20060002129A KR20060008345A KR 20060008345 A KR20060008345 A KR 20060008345A KR 1020060002129 A KR1020060002129 A KR 1020060002129A KR 20060002129 A KR20060002129 A KR 20060002129A KR 20060008345 A KR20060008345 A KR 20060008345A
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- South Korea
- Prior art keywords
- mortar
- nozzle
- additive
- compressed air
- injection
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- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 title claims abstract 3
- 239000000654 additive Substances 0.000 claims abstract description 22
- 230000000996 additive effect Effects 0.000 claims abstract description 17
- 238000002347 injection Methods 0.000 claims abstract description 17
- 239000007924 injection Substances 0.000 claims abstract description 17
- 239000004567 concrete Substances 0.000 claims abstract 2
- 239000011378 shotcrete Substances 0.000 claims description 6
- 238000010304 firing Methods 0.000 claims 1
- 238000005507 spraying Methods 0.000 abstract description 6
- 238000010276 construction Methods 0.000 abstract description 4
- 239000007921 spray Substances 0.000 abstract description 3
- 239000003513 alkali Substances 0.000 abstract description 2
- 229920000642 polymer Polymers 0.000 abstract description 2
- 230000008439 repair process Effects 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 abstract 1
- 238000000576 coating method Methods 0.000 abstract 1
- 230000002787 reinforcement Effects 0.000 abstract 1
- 239000000565 sealant Substances 0.000 abstract 1
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 235000021395 porridge Nutrition 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000012758 reinforcing additive Substances 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/005—Nozzles or other outlets specially adapted for discharging one or more gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/34—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl
- B05B1/3405—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl
- B05B1/341—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl before discharging the liquid or other fluent material, e.g. in a swirl chamber upstream the spray outlet
- B05B1/3478—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl before discharging the liquid or other fluent material, e.g. in a swirl chamber upstream the spray outlet the liquid flowing at least two different courses before reaching the swirl chamber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/04—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
- B05B7/0408—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing two or more liquids
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
- E21D11/105—Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
본 발명은 콘크리트 구조물의 보수 및 보강에 사용되는 모르타르 시공에서 일반적으로 타설 보수할 때 사용되는 장비로서 최근에는 압축공기로 분사시켜 도포하는 방법에서 일반 분사노즐로는 두껍게 시공할 수 없고 또 당일로 처리하지 못하고 시일을 소비하는 작업을 즉석에서 응고용 첨가제를 혼합하여 도포 두께도 높이고 응결도 빠르고 인력과 비용을 절감할 새로운 다기능 분사노즐에 관한 것이다.The present invention is a device generally used in the construction of the mortar used for the repair and reinforcement of concrete structures. Recently, in the method of spraying by applying compressed air, the general spray nozzle cannot be thickly applied and treated on the same day. It is a new multi-functional spray nozzle that can improve the coating thickness, congeal fast and reduce manpower and cost by mixing sealant additives on the fly.
이러한 다기능 분사노즐을 제작하는데 필요한 부분과 구성에서 압축공기 유입에 의한 와류발생 기능과 이로 인한 첨가제와 모르타르의 배합을 촉진시키며 합리적으로 분사까지 겸하게 하는 노즐몸체의 발명이다.It is an invention of a nozzle body that promotes the mixing of additives and mortar due to the vortex generation function due to the inflow of compressed air in the parts and configurations necessary for manufacturing such a multi-functional injection nozzle, and also to the rational injection.
모르타르(Mortar), 노즐(Nozzle), 숏크리트(Shot Cleat), 와류(渦流), 첨가제, 알칼리, 회전챔버(Cyclone chamber), 토출(吐出), 폴리머(Polymer), 타설(打楔) Mortar, Nozzle, Shot Cleat, Vortex, Additive, Alkali, Cyclone Chamber, Discharge, Polymer, Pour
Description
도 1은 숏크리트용 모르타르 노즐의 옆면도,1 is a side view of a mortar nozzle for shotcrete,
도 2는 숏크리트용 모르타르 노즐의 단면도,2 is a cross-sectional view of the mortar nozzle for shotcrete,
도 3은 숏크리트용 모르타르 노즐의 분사되는 내용물의 단면도,3 is a cross-sectional view of the sprayed contents of the mortar nozzle for shotcrete,
도 4는 숏크리트용 모르타르 분사 공정도,4 is a mortar spraying process chart for shotcrete,
〈도면의 주요 부분에 대한 부호의 설명〉<Explanation of symbols for main parts of drawing>
10 : 분사출구, 20 : 첨가제 투입구,10: injection outlet, 20: additive inlet,
22 : 회전챔버(chamber), 30 : 호스연결 관,22: rotating chamber (chamber), 30: hose connecting pipe,
32 : 호스 조임 부위, 34 : 관 연결부위,32: hose tightening part, 34: pipe connection part,
40 : 노즐몸체, 42 : 노즐연결부위,40: nozzle body, 42: nozzle connection portion,
44 : 노즐두부, 50 : 공기호스연결부위,44: nozzle head, 50: air hose connecting portion,
52 : 압축공기분사 관, 54 : 압축공기분사노즐,52: compressed air jet pipe, 54: compressed air jet nozzle,
60 : 모르타르, 62 : 분출 모르타르,60: mortar, 62: eruption mortar,
70 : 첨가제호스, 72 : 첨가제와류,70: additive hose, 72: additive vortex,
80 : 컴프레서(compressor) 82 : 분사압축공기,80: compressor 82: injection compressed air,
본 발명이 있기 전 노즐은 단순한 노즐로서 별도로 연결되는 첨가제 투입구 및 압축공기분사 관이 없는 단순한 노즐인데 본 고안은 모르타르만 압축공기와 함께 분사시켜 손상된 콘크리트를 보수하면 오랫동안 붙어있지 않고 탈락되는 등의 불 합리로 인하여 재 보수하는 경우가 많았다.Before the present invention, the nozzle is a simple nozzle, which is a simple nozzle without an additive inlet and a compressed air injection pipe connected separately. Many repairs were made due to rationality.
그러나 본 고안은 모르타르의 품질을 향상시킬 수 있는 첨가제를 사전에 배합하여 활력이 저하되는 화학적 반응을 최소화하고자 분사 순간에 첨가할 수 있도록 별도로 분리시켜 보관하였다가 압축공기와 함께 순간배합이 되도록 노즐두부 내부에 회전 챔버를 통하여 와류현상으로 배합이 되도록 한 것이다.However, the present invention was previously formulated with additives that can improve the quality of mortar, and then stored separately to be added at the moment of injection in order to minimize chemical reactions that lower vitality. It is to be blended into the vortex through the rotating chamber inside.
첨가제와 모르타르를 함께 섞어 둔다면 화학변화를 일으키므로 분리 보관하였다가 노즐로 쏘는 순간 배합시키므로 분사 후 변화되도록 회전 챔버를 통하여 완전하게 배합되어 분사시키는 기술상의 방법과 특성을 이용한 것이다.If the additive and the mortar are mixed together, it causes chemical change, so it is separated and stored and mixed at the time of shooting with the nozzle. Therefore, the method and characteristics of the technology are used to spray and mix completely through the rotating chamber to change after the injection.
압축공기로 품어내는 숏크리트용 모르타르 노즐은 지금까지 도료용으로 사용될 뿐 모르타르와 같이 무거운 시멘트 혼합물에는 사용되지 못하였으나 최근 터널과 같이 협소한 장소와 인건비 절감 및 특수 모르타르가 개발되면서 서서히 여러 형태로 개발하여 사용되고 있으나 모르타르 무게로 인한 문제점을 연구 중에 있다.Mortar nozzles for shotcrete, which are compressed with compressed air, have been used only for paints, but have not been used for heavy cement mixtures such as mortars. It is being used, but the problem due to mortar weight is being studied.
본 발명의 노즐은 모르타르를 공급하는 큰 호스와 연결시키는 연결 관과 이에 연결되는 노즐몸체에 노즐두부 내부에 갖춘 챔버에서 발생되는 와류로 배합되게 한 다음 분사능력이 와류로 인하여 저하되지 않도록 강화시키기 위하여 별도의 분사노즐을 부착하여 압축공기만 발사되도록 장착시킨 것이 특징이다.The nozzle of the present invention is to be combined with the vortex generated in the chamber provided inside the nozzle head to the connecting pipe and the nozzle body connected to the large hose for supplying the mortar and then to enhance the spraying capacity not to be lowered by the vortex It is equipped with a separate injection nozzle so that only compressed air is fired.
또한 모르타르 원료인 시멘트와 첨가제와 모래 및 자갈 등에 물을 부어 배합을 한 모르타르에 부착력을 증가시키기 위해 유기물의 폴리머를 순간 배합시켜 탈락되는 현상을 배제시키는 장치와 공법이 가능하도록 한 장치인 것이다.In addition, to increase the adhesion to the mortar cement and additives and sand and gravel as a raw material of mortar to increase the adhesion to the mortar by mixing the polymer of the organic material to eliminate the phenomenon that the device and the method to be possible.
본 발명은 접착성을 갖는 모르타르(60)가 개발되면서 이에 상응하는 노즐을 개발하여 작은 공간에 간단한 공사를 수행하면서 연구 개발한 접착력을 강화 첨가제를 배합하여 사용하면 접착성이 약화되어 효과를 상실하는 점을 개선하기 위하여 분사출구(10) 뒤편에 와류를 발생시켜주는 첨가제 와류(72)를 일으켜주는 회전 챔버(22)를 원형으로 공간을 만들고 한 곳에 첨가제호스(70)를 통하여 주입되도록 첨가제 투입구(20)를 만들어 부착시키어 컴프레셔(80) 힘을 얻어내게 하였다.According to the present invention, when the
노즐모체(40)는 앞에 노즐두부(44)가 있고 한쪽은 첨가제 투입구(20)가 장착되고 다른 쪽은 회전챔버(22)로 들어오지 않고 분사출구(10)와 함께 같은 방향으로 분사되도록 하는 압축공기분사노즐(54)과 압축공기분사 관(52)이 장착되어 공기호스연결부위(50)로 역시 컴프레셔(80)에서 별도의 호스로 연결시킨다.The
노즐몸체(40) 뒤에는 노즐연결부위(42)가 형성되어 모르타르 호스에 끼워 어떠한 압력에도 빠지지 않게 하는 호스연결 관(30)이 끼워지도록 제작하여 관 연결부 위(34)와 결합되도록 요철(凹凸)형상으로 제작한다.A
이와 같이 제작되는 노즐의 이름을 압축공기로 뿜어내는 숏크리트용 모르타 르 노즐이라 명명하고 그 형태를 단면으로 보여 준다면 도 2와 같고 그 기능은 도 3과 같으며 노즐의 종류는 분사시키는 분사압축공기(82)의 각도에 따라 구분되는데 그 기준을 기울기 30도와 45도 및 60도로 구분하여 분사 후 응결시간을 확인한 바에 의하면 60도의 기울기에서 응결시간이 향상되었다.The name of the nozzle thus produced is called a shot mortar nozzle for blowing out compressed air, and the shape thereof is shown in cross section as shown in FIG. 2, and its function is the same as that of FIG. 3. According to the angle of (82), the standard was divided into 30 degrees, 45 degrees and 60 degrees of inclination. As a result of confirming the setting time after spraying, the setting time was improved at the inclination of 60 degrees.
이러한 결과는 실험실에서 믹서를 이용한 급결제를 모르타르(60)와 믹싱한 결과와 유사하였으며 노즐의 내부분사방식과 노즐의 각도가 현장에서도 동일하게 나타내고 있었는데 자료를 보면 다음과 같다.These results were similar to the results of mixing the mortar with a mixer in the laboratory with mortar (60), and the internal spraying method and the nozzle angle of the nozzle were represented in the field as well.
모르타르(60)는 죽과 같이 흐르도록 물을 첨가하여 믹서로 교반 수분함량을 일정하게 유지시켜 펌프 또는 고성능 컴프레셔(80)로 노즐몸체(40)를 거쳐 첨가제는 첨가제호스(70)로 투입되어 첨가제와류(72)에서 충분히 배합된 후 분사출구(10)로 토출되는 분출모르타르(62)는 60도 기울기로 분사되는 분사압출공기(82)로 인하여 강력하게 타설되므로 작업도 빠르고 타설 두께도 향상되며 골고루 완벽한 시공이 가능해 졌다.Mortar 60 adds water to flow like porridge to maintain a constant stirring water content with a mixer through the
본 노즐의 재질은 첨가제 및 모르타르의 알칼리성으로 인하여 부식이 일어나지 않도록 스테인레스나 부식성에 강한 소재로 제작하여야 오래 동안 사용이 가능하다.The material of this nozzle can be used for a long time when it is made of stainless or corrosive material so that corrosion does not occur due to alkali of additives and mortar.
분사 타설 두께를 측정한 결과 벽면에서는 1회 최고 타설 두께가 37센티미터까지 가능하였고 그 이상에서는 단면 탈락이 발생하였고 천장에 타설한 결과 1회 최대 두께는 32센티미터였으며 이 이상은 자중이 증가하여 탈락이 발생되었으나 이 정도로 단 1회에 시공이 가능해졌다.As a result of measuring the thickness of spraying, the maximum thickness of casting was possible up to 37 centimeters on the wall, and the dropping of the cross section occurred on the wall, and the maximum thickness was 32 centimeters on the ceiling. Although it occurred, it was possible to construct it in just one time.
또한 타설 후 재시공을 위한 작업시간이 종래에는 하루 2회를 시행할 수 없었으나 본 숏크리트용 모르타르 노즐이 개발되면서 시간대로 시공이 가능해져 당일로 작업을 종결할 수 있게 되었다.In addition, the work time for reconstruction after pouring could not be performed twice a day in the past, but as the shot mortar nozzle was developed, construction was possible in a time zone so that work could be terminated on the same day.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020060002129A KR20060008345A (en) | 2006-01-04 | 2006-01-04 | A Mortar Nozzle for the short cleat with a side air presser, thereof its manufacture method. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020060002129A KR20060008345A (en) | 2006-01-04 | 2006-01-04 | A Mortar Nozzle for the short cleat with a side air presser, thereof its manufacture method. |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR20-2005-0029807U Division KR200404635Y1 (en) | 2005-10-18 | 2005-10-18 | A Mortar Nozzle for the shot cleat with a side air presser to shot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| KR20060008345A true KR20060008345A (en) | 2006-01-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1020060002129A KR20060008345A (en) | 2006-01-04 | 2006-01-04 | A Mortar Nozzle for the short cleat with a side air presser, thereof its manufacture method. |
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| Country | Link |
|---|---|
| KR (1) | KR20060008345A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100800580B1 (en) * | 2006-07-18 | 2008-02-04 | 원하종합건설 주식회사 | Spray gun for mortar and mortar construction method using thereof |
| KR101053193B1 (en) * | 2008-11-03 | 2011-08-02 | (주)성풍건설 | Shotcrete pouring device |
| KR102394265B1 (en) * | 2021-12-08 | 2022-05-04 | 대상이앤씨(주) | Dry Shotcrete mixing hose device for dust redution and remixing |
-
2006
- 2006-01-04 KR KR1020060002129A patent/KR20060008345A/en not_active Application Discontinuation
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100800580B1 (en) * | 2006-07-18 | 2008-02-04 | 원하종합건설 주식회사 | Spray gun for mortar and mortar construction method using thereof |
| KR101053193B1 (en) * | 2008-11-03 | 2011-08-02 | (주)성풍건설 | Shotcrete pouring device |
| KR102394265B1 (en) * | 2021-12-08 | 2022-05-04 | 대상이앤씨(주) | Dry Shotcrete mixing hose device for dust redution and remixing |
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| A108 | Dual application of patent | ||
| A201 | Request for examination | ||
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| E601 | Decision to refuse application |