KR20050050718A - Lens structure of rear combination ramp for automobile - Google Patents
Lens structure of rear combination ramp for automobile Download PDFInfo
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- KR20050050718A KR20050050718A KR1020030084319A KR20030084319A KR20050050718A KR 20050050718 A KR20050050718 A KR 20050050718A KR 1020030084319 A KR1020030084319 A KR 1020030084319A KR 20030084319 A KR20030084319 A KR 20030084319A KR 20050050718 A KR20050050718 A KR 20050050718A
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- South Korea
- Prior art keywords
- rear combination
- combination lamp
- lens
- lens structure
- present
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
- B60Q1/00—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor
- B60Q1/26—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to indicate the vehicle, or parts thereof, or to give signals, to other traffic
- B60Q1/30—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to indicate the vehicle, or parts thereof, or to give signals, to other traffic for indicating rear of vehicle, e.g. by means of reflecting surfaces
- B60Q1/302—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to indicate the vehicle, or parts thereof, or to give signals, to other traffic for indicating rear of vehicle, e.g. by means of reflecting surfaces mounted in the vicinity, e.g. in the middle, of a rear window
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S43/00—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights
- F21S43/20—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights characterised by refractors, transparent cover plates, light guides or filters
- F21S43/26—Refractors, transparent cover plates, light guides or filters not provided in groups F21S43/235 - F21S43/255
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2107/00—Use or application of lighting devices on or in particular types of vehicles
- F21W2107/10—Use or application of lighting devices on or in particular types of vehicles for land vehicles
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
본 발명은 자동차용 리어 콤비네이션 램프의 렌즈구조에 관한 것으로서, 기존의 맞대기공법에 있어서, 리어 콤비네이션 램프 내측의 계단형상부를 배제하고, 대신에 상기 계단형상부를 완만하게 라운딩 처리하여 경계선이 보이지 않도록 형성함으로써, 제품의 외관을 크게 향상시키는 한편, 기존의 오버레이공법과 달리, 전후로 중복되는 구간이 삭제되어 누광이 방지될 뿐만 아니라, 중량 및 비용을 절감할 수 있는 자동차용 리어 콤비네이션 램프의 렌즈구조에 관한 것이다. The present invention relates to a lens structure of a rear combination lamp for an automobile, and in the conventional butt method, by eliminating the stepped portion inside the rear combination lamp, instead of forming the borderline invisibly by gently rounding the stepped portion The present invention relates to a lens structure of a rear combination lamp for a vehicle that greatly improves the appearance of a product and prevents light leakage by eliminating overlapping sections before and after, unlike the existing overlay method, and can reduce weight and cost. .
Description
본 발명은 자동차용 리어 콤비네이션 램프의 렌즈구조에 관한 것으로서, 더욱 상세하게는 기존의 맞대기공법에 있어서, 리어 콤비네이션 램프 내측의 계단형상부를 배제하고, 대신에 상기 계단형상부를 완만하게 라운딩 처리하여 경계선이 보이지 않도록 형성함으로써, 제품의 외관을 크게 향상시키는 한편, 기존의 오버레이공법과 달리, 전후로 중복되는 구간이 삭제되어 누광이 방지될 뿐만 아니라, 중량 및 비용을 절감할 수 있는 자동차용 리어 콤비네이션 램프의 렌즈구조에 관한 것이다. The present invention relates to a lens structure of a rear combination lamp for a vehicle, and more particularly, in the conventional butt method, the boundary line is formed by excluding the stepped portion inside the rear combination lamp and instead rounding the stepped portion gently. By making it invisible, it greatly improves the appearance of the product, and unlike the existing overlay method, the overlapping section of the front and rear is eliminated to prevent light leakage, and also reduce the weight and cost of the automotive rear combination lamp lens. It's about structure.
일반적으로, 자동차용 리어 콤비네이션 램프(rear combination lamp)의 렌즈는 대부분 플라스틱 사출로 제조하게 된다. In general, lenses of rear combination lamps for automobiles are mostly manufactured by plastic injection.
상기 리어 콤비네이션 램프의 경우 후미등, 제동등, 후진등, 방향지시등 등의 여러 기능들이 하나의 램프에 집합되어 있고, 각 기능별로 법규에서 정한 컬러를 나타내기 위하여 적색, 투명, 호박색 등의 서로 다른 수지로 제조하게 된다.In the case of the rear combination lamp, various functions such as tail light, brake light, reversing light, direction indicator light, etc. are collected in one lamp, and different resins such as red, transparent, and amber color are used to represent the color prescribed by the law for each function. To manufacture.
여기서, 상기 리어 콤비네이션 램프 렌즈의 제조공법은 주로, 중형차에는 오버레이(over-lay)공법으로 구성하고, 소형차에는 맞대기 또는 인서트(insert)공법을 적용하여 사용하고 있다.Here, the manufacturing method of the rear combination lamp lens is mainly composed of an overlay method for a medium-sized car, but a butt or insert method is applied to a small car.
상기 오버레이공법은 도 5와 도 6에 도시된 바와 같이, 베이스가 되는 클리어 렌즈(110)에 다른 컬러 렌즈(120)를 내면에 한번 더 사출하여 부착하는 형태로 일부구간에서 렌즈가 전후로 중복되어 있다.In the overlay method, as shown in FIGS. 5 and 6, another color lens 120 is injected into and attached to the inner surface of the clear lens 110 as a base, and the lenses overlap each other in some sections. .
또한, 상기 맞대기공법은 도 7과 도 8에 도시된 바와 같이, 클리어 렌즈(110')와 컬러 렌즈(120')를 각각 상하로 서로 맞대어 접합하는 공법이다. In addition, as shown in FIGS. 7 and 8, the butt method is a method of bonding the clear lens 110 'and the color lens 120' to each other by bonding them up and down.
그런데, 상기 오버레이공법은 제품의 외관은 깨끗하나 접합구조가 복잡하여 정밀한 금형가공이 요구되고, 또한 완제품의 두께 증가로 인하여 중량 및 제조비용이 상승할 뿐만 아니라, 빛이 렌즈를 통해 산란시 렌즈부분이 두꺼워 그 빛이 누광되는 문제점이 있다.However, in the overlay method, the appearance of the product is clean but the bonding structure is complicated, so that precise mold processing is required, and the weight and manufacturing cost not only increase due to the increase in the thickness of the finished product, but also the lens portion when light is scattered through the lens. This thick, there is a problem that the light is leaked.
한편, 상기 맞대기공법은 접합구조가 단순하여 정밀한 금형 가공이 요구되지는 않지만, 경계선 부분이 계단 형상부(130')로 이루어져 상기 경계선이 여러개 생기게 되므로 외관이 불량하여 제품의 고급감이 저하되는 문제점이 있다. On the other hand, the butt method does not require precise mold processing due to the simple joining structure, but the boundary part is made of a stepped portion 130 'so that the boundary line is generated, so the appearance is poor and the quality of the product is deteriorated. There is this.
따라서, 본 발명은 상기와 같은 문제점을 해결하기 위해 발명한 것으로서, 기존의 맞대기공법에서의 계단형상부를 완만하게 라운딩 처리하여 경계선이 보이지 않도록 형성하고, 기존의 오버레이공법에서의 전후로 중복되는 구간을 삭제하여 중량 및 비용을 절감할 수 있는 자동차용 리어 콤비네이션 램프의 렌즈구조를 제공하는데 그 목적이 있다. Therefore, the present invention was invented to solve the above problems, by gently rounding the stepped portion in the conventional butt method to form a boundary line is not visible, and to delete the overlapping section before and after the existing overlay method The purpose of the present invention is to provide a lens structure of a rear combination lamp for automobiles that can reduce weight and cost.
이하, 상기와 같은 목적을 달성하기 위한 본 발명의 특징에 대해 설명하면 다음과 같다. Hereinafter, the features of the present invention for achieving the above object are as follows.
본 발명은 자동차용 리어 콤비네이션 램프의 렌즈구조에 있어서, The present invention provides a lens structure of a rear combination lamp for an automobile.
클리어 렌즈(11)와 컬러 렌즈(12)의 경계를 이루는 외면의 경계선(13)과 일직선으로 내면에 경계선(13)을 형성하고, 그 외의 부분에는 경계선(13)이 생기지 않도록 완만하게 라운딩 처리한 구조인 것을 특징으로 한다. A boundary line 13 is formed on the inner surface in a straight line with the boundary line 13 of the outer surface forming the boundary between the clear lens 11 and the color lens 12, and the other part is gently rounded so that the boundary line 13 is not formed. It is characterized by the structure.
이하, 첨부도면을 참조하여 본 발명의 구성에 대해 상세하게 설명하면 다음과 같다. Hereinafter, the configuration of the present invention with reference to the accompanying drawings in detail.
도 1은 본 발명에 따른 자동차용 리어 콤비네이션 램프의 렌즈구조를 나타내는 전체적인 측면도이고, 도 2는 본 발명에 따른 자동차용 리어 콤비네이션 램프의 렌즈구조를 나타내는 정면도이며, 도 3은 도 2의 'A-A'선 단면도이다. 1 is an overall side view showing a lens structure of a rear combination lamp for a vehicle according to the present invention, Figure 2 is a front view showing a lens structure of a rear combination lamp for a vehicle according to the present invention, Figure 3 is a 'A- of FIG. A 'cross section.
도 1 내지 도 3에 도시된 바와 같이, 리어 콤비네이션 램프(10)를 이루는 클리어 렌즈(11)와 컬러 렌즈(12)는 각각 투명한 수지재질로 형성되어 있어 외면에서 보면 내면이 보이도록 투명하게 되어 있다.As shown in FIGS. 1 to 3, the clear lens 11 and the color lens 12 constituting the rear combination lamp 10 are each formed of a transparent resin material so that the inner surface can be seen from the outside. .
이러한 리어 콤비네이션 램프(10)를 이루는 상기 클리어 렌즈(11) 및 컬러 렌즈(12)의 경계를 이루는 외면의 경계선(13)과 일직선으로 내면에 경계선(13)이 형성되도록 하고, 그 외의 부분에는 경계선(13)이 생기지 않도록 완만하게 라운딩 처리하여 제조하게 된다.The boundary line 13 is formed on the inner surface in a straight line with the boundary line 13 of the outer surface forming the boundary of the clear lens 11 and the color lens 12 constituting the rear combination lamp 10, and the boundary line on the other part thereof. It is produced by rounding gently to avoid the occurrence of (13).
한편, 도 4는 본 발명에 따른 자동차용 리어 콤비네이션 램프 렌즈의 제조순서를 나타내는 도면으로서, 첨부한 도면에서와 같이, 본 발명의 바람직한 구현예는 수지금형 가공에 의해 제작되며, 이러한 수지금형 제작시 제품의 수량 및 두께에 따라 캐스팅 공법을 이용하게 되는 바, 이러한 캐스팅 공법은 수지주입홀(22a)이 구비된 제1상부금형(20a)과 그 하단부에 장착되는 하부공통금형(21)의 캐비티(cavity)에 수지를 주입하는 공법으로서, 먼저 상기 리어 콤비네이션 램프(10)의 둘레를 이루는 클리어 렌즈(11)가 채워지도록 하여 제품을 성형하게 된다. On the other hand, Figure 4 is a view showing the manufacturing procedure of the rear combination lamp lens for automobiles according to the present invention, as shown in the accompanying drawings, a preferred embodiment of the present invention is produced by the water-recessed processing, when manufacturing The casting method is used according to the quantity and thickness of the product. The casting method is a cavity of the first upper mold 20a having the resin injection hole 22a and the lower common mold 21 mounted on the lower end thereof. As a method of injecting resin into the cavity, first, the product is molded by filling the clear lens 11 forming the circumference of the rear combination lamp 10.
이때, 상기 제1상부금형(20a) 및 하부공통금형(21)을 위치시 밀착되어 후가공되는 부분(컬러 렌즈)의 경계선(13)을 제외하고, 하부공통금형(21)에는 경계선(13)이 형성되지 않도록 그 내면은 라운딩 처리되어 있다.At this time, except for the boundary line 13 of the portion (color lens) that is in close contact with the first upper mold 20a and the lower common mold 21 at the time of processing, the boundary line 13 is formed on the lower common mold 21. The inner surface is rounded so as not to form.
다음으로, 상기 수지주입홀(22a)에 수지를 채운 후, 건조과정을 거쳐 건조시킨 다음, 상기 상부금형(20a)을 제거하고, 수지주입홀(22b)이 컬러 렌즈(12) 부분의 캐비티에 주입되도록 형성된 제2상부금형(20b)을 위치시키게 된다.Next, after the resin is filled in the resin injection hole 22a and dried through a drying process, the upper mold 20a is removed, and the resin injection hole 22b is formed in the cavity of the color lens 12. The second upper mold 20b formed to be injected is positioned.
이후, 상기 컬러 렌즈(12)의 캐비티에 수지를 주입하게 되면 내면과 외면에 일직선으로 경계선(13)이 단일개 형성된 제품이 완성된다.Subsequently, when resin is injected into the cavity of the color lens 12, a product in which a single boundary line 13 is formed on the inner surface and the outer surface in a straight line is completed.
따라서, 본 발명에 따른 자동차용 리어 콤비네이션 램프의 렌즈구조는 외관이 크게 향상되며, 기존의 오버레이공법에 비하여 두께가 감소되어 누광 문제를 해결할 수 있을 뿐만 아니라, 중량 측면에서도 유리한 새로운 리어 콤비네이션 램프의 렌즈구조이다. Therefore, the lens structure of the vehicle rear combination lamp according to the present invention is greatly improved in appearance, the thickness is reduced compared to the conventional overlay method to solve the light leakage problem, as well as advantageous in terms of weight of the new rear combination lamp lens Structure.
상술한 바와 같이, 본 발명에 따른 자동차용 리어 콤비네이션 램프의 렌즈구조에 의하면, 적은 투자비에 비하여 외관이 크게 향상되고, 새로운 맞대기공법으로 이루어져 기존의 오버레이공법에 비하여 누광이 방지될 뿐만 아니라, 중량면에서 유리한 효과가 있다. As described above, according to the lens structure of the rear combination lamp for automobiles according to the present invention, the appearance is greatly improved compared to a small investment cost, and made of a new butt method not only prevents light leakage compared to the existing overlay method, but also the weight surface Has an advantageous effect.
도 1은 본 발명에 따른 자동차용 리어 콤비네이션 램프의 렌즈구조를 나타내는 전체적인 측면도,1 is an overall side view showing a lens structure of a rear combination lamp for a vehicle according to the present invention;
도 2는 본 발명에 따른 자동차용 리어 콤비네이션 램프의 렌즈구조를 나타내는 정면도,2 is a front view showing a lens structure of a rear combination lamp for a vehicle according to the present invention;
도 3은 도 2의 'A-A'선 단면도3 is a cross-sectional view taken along the line 'A-A' of FIG.
도 4는 본 발명에 따른 자동차용 리어 콤비네이션 램프 렌즈의 제조순서를 나타내는 도면,4 is a view showing a manufacturing procedure of a rear combination lamp lens for a vehicle according to the present invention;
도 5는 종래의 오버레이공법을 통한 자동차용 리어 콤비네이션 램프의 렌즈구조를 나타내는 정면도,5 is a front view showing a lens structure of a rear combination lamp for a vehicle through a conventional overlay method,
도 6은 도 5의 'B-B'선 단면도,6 is a cross-sectional view taken along the line 'B-B' of FIG. 5;
도 7은 종래의 맞대기공법을 통한 자동차용 리어 콤비네이션 램프의 렌즈구조를 나타내는 정면도,7 is a front view showing a lens structure of a rear combination lamp for a vehicle through a conventional butt method;
도 8은 도 7의 'C-C'선 단면도이다. FIG. 8 is a cross-sectional view taken along the line 'C-C' of FIG. 7.
<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>
10 : 리어 콤비네이션 램프 11 : 클리어 렌즈10: rear combination lamp 11: clear lens
12 : 컬러 렌즈 13 : 경계선12 color lens 13 border
20a : 제1상부금형 20b : 제2상부금형20a: first upper mold 20b: second upper mold
21 : 하부공통금형 22a,22b : 수지주입홀21: lower common mold 22a, 22b: resin injection hole
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Country | Link |
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KR (1) | KR20050050718A (en) |
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2003
- 2003-11-26 KR KR1020030084319A patent/KR20050050718A/en not_active Application Discontinuation
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