KR20040089040A - Power train apparatus for electric vehicle, for easily mounting various driving motors using adaptor flange - Google Patents

Power train apparatus for electric vehicle, for easily mounting various driving motors using adaptor flange Download PDF

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Publication number
KR20040089040A
KR20040089040A KR1020040076700A KR20040076700A KR20040089040A KR 20040089040 A KR20040089040 A KR 20040089040A KR 1020040076700 A KR1020040076700 A KR 1020040076700A KR 20040076700 A KR20040076700 A KR 20040076700A KR 20040089040 A KR20040089040 A KR 20040089040A
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South Korea
Prior art keywords
housing
electric vehicle
power train
continuously variable
power transmission
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KR1020040076700A
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Korean (ko)
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KR100608479B1 (en
Inventor
신용식
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주식회사 코브코
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Publication of KR20040089040A publication Critical patent/KR20040089040A/en
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H57/00—General details of gearing
    • F16H57/02—Gearboxes; Mounting gearing therein
    • F16H57/033—Series gearboxes, e.g. gearboxes based on the same design being available in different sizes or gearboxes using a combination of several standardised units
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H57/00—General details of gearing
    • F16H57/02—Gearboxes; Mounting gearing therein
    • F16H57/037—Gearboxes for accommodating differential gearings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H57/00—General details of gearing
    • F16H57/02—Gearboxes; Mounting gearing therein
    • F16H2057/02034—Gearboxes combined or connected with electric machines
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16H—GEARING
    • F16H57/00—General details of gearing
    • F16H57/02—Gearboxes; Mounting gearing therein
    • F16H2057/02039—Gearboxes for particular applications
    • F16H2057/02043—Gearboxes for particular applications for vehicle transmissions

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Motor Power Transmission Devices (AREA)
  • Arrangement Of Transmissions (AREA)
  • General Details Of Gearings (AREA)

Abstract

PURPOSE: A power train apparatus for an electric vehicle is provided to cut down manufacturing cost by installing the power train apparatus to various kinds of vehicles and modifying the design easily, and to mount various driving motors regardless of a fixing bracket or the shape by using an adaptor flange. CONSTITUTION: A power train apparatus comprises a differential gear unit(13) and a final reduction gear unit(12) for rotating wheels, a continuously variable transmission(14) transmitting driving force from a driving motor(10) to the gear unit, and a housing. The housing is composed of a first housing in which the gear unit is installed, and a second housing in which the continuously variable transmission is mounted. An assembling part of the first housing and the second housing is formed of a flange type having a shaft hole. The entire length and the external shape are changed easily by bolting the first housing and the second housing. A protruded part(4) of the second housing is combined with an adaptor flange(3) by bolting, and the driving motor is easily attached to the adaptor flange.

Description

전기 차량용 동력전달장치{omitted}Power train for electric vehicle {omitted}

본 발명은 바퀴를 회전시키기 위한 종감속장치 및 차동기어장치등의 기어장치가 내부에 설치되는 제1하우징과, 구동모터로부터 구동력을 전달받아 상기 기어장치에 동력을 전달하는 무단변속장치가 설치되는 제2하우징으로 구성되고, 상기 제1하우징과 제2하우징의 결합부는 플랜지형으로 성형되어 다양한 각도로 볼트결합되는 전기 차량용 동력전달장치에 관한 것이다.The present invention is provided with a first housing in which a gear device such as a longitudinal reduction device and a differential gear device for rotating a wheel is installed therein, and a continuously variable transmission for transmitting power to the gear device by receiving a driving force from a driving motor. It is composed of a second housing, the coupling portion of the first housing and the second housing relates to a power transmission device for an electric vehicle is formed in a flange shape and bolted at various angles.

종래의 동력전달장치는 좌우로 긴 타원형의 단일 하우징의 내부에 차동기어장치와 종감속장치 및 무단변속장치가 고정설치된 구조로서, 전기 차량의 디자인이 변경되면 동력정달장치의 전장 및 외형을 새로이 제작해야하는 단점이 있었다.Conventional power transmission device is a structure in which a differential gear device, a longitudinal reduction gear, and a continuously variable transmission are fixedly installed inside a single oval housing having a long right and left, and when the design of the electric vehicle is changed, the electric power transmission device is newly manufactured. There was a downside to it.

또한, 전기 차량이 요구하는 조건에 따라 적절한 동력을 지닌 구동모터가 설치되어야 하는 바, 구동모터의 종류에 따라 고정 브라켓의 위치 및 크기가 일정하지 않으므로, 요구되는 조건의 구동모터에 따른 동력전달장치의 하우징을 새로이 제작해야 되는 비생산적인 문제점이 있었다.In addition, the drive motor having the appropriate power should be installed according to the condition required by the electric vehicle. Since the position and size of the fixing bracket are not constant according to the type of the drive motor, the power transmission device according to the drive motor in the required condition There was an unproductive problem that requires the manufacture of a new housing.

상기와 같은 문제를 해결하기 위한 본 발명의 동력전달장치는, 구동모터가 일측 외부면에 설치되고 무단변속장치가 내부에 설치되는 하우징(제2하우징)과, 종감속장치와 차동기어장치가 내부에 설치되는 하우징(제1하우징)으로 별도 제작되어 결합되는 동력전달장치로서, 이와 같이 두 부분으로 구성된 동력전달장치는 디자인이 다른 차량에도 그대로 장착될 수 있는 장점이 있을 뿐만 아니라, 차후의 디자인 변경시에도 제1하우징부분이나 제2하우징부분의 변경만으로 필요 조건을 만족시킬수 있어, 결과적으로 보다 저렴한 가격의 동력전달장치를 제공하는 것을 목적으로 한다.The power transmission device of the present invention for solving the above problems, the housing (second housing), the drive motor is installed on one outer surface and the continuously variable transmission is installed therein, the longitudinal reduction device and the differential gear device is inside As a power transmission device that is separately manufactured and combined into a housing (first housing) installed in the housing, the power transmission device composed of two parts has the advantage that the design can be mounted on another vehicle as it is, as well as subsequent design changes. Even in the city, only the change of the first housing portion or the second housing portion can satisfy the necessary conditions, and as a result, it is an object of the present invention to provide a power transmission device of lower cost.

또한 구동모터가 설치되는 하우징 부분을 일정길이 돌출되게 구성하고, 돌출부 단부에 별도 제작된 어댑터플랜지가 결합되게 구성하여, 상기 어탭터플랜지에 구동모터를 결합함으로써, 사양에 따라 다양한 종류의 구동모터 중 하나를 택일하여 용이하게 부착할 수 있게 구성된 동력전달장치를 제공하는 것을 목적으로 한다.In addition, the housing portion in which the drive motor is installed is configured to protrude a predetermined length, and the adapter flange made separately is configured to be coupled to the end of the protrusion, by coupling the drive motor to the adapter flange, one of a variety of drive motors according to specifications Another object is to provide a power transmission device configured to be easily attached.

도 1은 본 발명의 전기 차량용 동력전달장치를 나타낸 사시도.1 is a perspective view showing a power transmission device for an electric vehicle of the present invention.

도 2는 본 발명에 있어서, 제1, 2 하우징의 결합 각도에 따라 외형과 전장이 변형되는 일예를 나타낸 사시도.2 is a perspective view showing an example in which the appearance and the overall length are deformed according to the coupling angles of the first and second housings in the present invention.

도 3은 본 발명의 전기 차량용 동력전달장치의 단면도.3 is a cross-sectional view of a power transmission device for an electric vehicle of the present invention.

도 4는 본 발명의 전기 차량용 동력전달장치의 결합관계를 개략적으로 나타낸 분해 사시도.Figure 4 is an exploded perspective view schematically showing a coupling relationship of the power transmission device for an electric vehicle of the present invention.

＜도면의 주요 부분에 대한 부호 설명＞<Explanation of symbols on the main parts of the drawing>

1 : 제1하우징 2 : 제2하우징1: 1st housing 2: 2nd housing

3 : 어댑터플랜지 4 : 돌출부3: adapter flange 4: protrusion

5 : 구동모터용 볼트구멍 6 : 어댑터플랜지용 볼트구멍5: Bolt hole for drive motor 6: Bolt hole for adapter flange

7 : 입력측 풀리 8 : 출력측 풀리7: input side pulley 8: output side pulley

9 : V-벨트 10 : 구동 모터9: V-belt 10: drive motor

11 : 액슬샤프트 12 : 종감속장치11: axle shaft 12: longitudinal reduction gear

13 : 차동기어장치 14 :무단변속장치13: differential gear device 14: continuously variable transmission

본 발명은 바퀴를 회전시키기 위한 차동기어장치와 종감속장치등의 기어장치와, 구동 모터로부터 구동력을 전달받아 상기 기어장치에 동력을 전달하는 무단변속장치와, 하우징으로 구성된 동력전달장치에 있어서, 상기 하우징은 기어장치가 내부에 설치되는 제1하우징과, 무단변속장치가 설치되는 제2하우징으로 구성되고, 상기 제1하우징과 제2하우징의 결합부는 축공이 형성된 플랜지형으로 형성되어 임의 각도로 제1, 2하우징이 볼트결합됨으로, 전장과 외형이 쉽게 변형되는 것이 특징인 전기 차량용 동력전달장치에 관한 것이다.The present invention provides a power transmission device comprising a gear device such as a differential gear device and a longitudinal reduction device for rotating a wheel, a continuously variable transmission that receives power from a driving motor and transmits power to the gear device, and a housing. The housing is composed of a first housing in which a gear device is installed and a second housing in which a continuously variable transmission is installed, and a coupling portion of the first housing and the second housing is formed in a flange shape having a shaft hole, and formed at an arbitrary angle. Since the first and second housings are bolted, the electric transmission device for an electric vehicle is characterized in that the electric field and the appearance are easily deformed.

또한, 상기 제2하우징은 구동모터 설치부위에 축공이 성형된 돌출부가 일체로 성형되고, 이 돌출부의 단면부에 별도 제작된 어댑터플랜지가 볼트결합되어, 상기 어댑터플랜지에 구동모터가 용이하게 부착되는 것이 바람직하다.In addition, the second housing is formed integrally with a protrusion formed in the shaft hole on the drive motor installation portion, the adapter flange is separately manufactured by the bolted coupling of the end portion of the protrusion, the drive motor is easily attached to the adapter flange It is preferable.

상기와 같이 구성되는 본 발명의 전기 차량용 동력전달장치를 제시된 도면을 참조하여 보다 상세히 살펴보면 다음과 같다.Referring to the power transmission device for an electric vehicle of the present invention configured as described above with reference to the drawings presented in more detail as follows.

도 1은 본 발명의 전기 차량용 동력전달장치의 일예를 나타낸 사시도이고,도 2는 본 발명에 있어서, 제1, 2 하우징의 결합 각도에 따라 외형과 전장이 변형되는 일예를 나타낸 사시도이다.1 is a perspective view showing an example of a power transmission device for an electric vehicle of the present invention, Figure 2 is a perspective view showing an example of the appearance and the overall length is modified according to the coupling angle of the first and second housings in the present invention.

도 3은 본 발명의 전기 차량용 동력전달장치의 단면도이고. 도 4는 본 발명의 전기 차량용 동력전달장치의 구성을 개략적으로 나타낸 분해 사시도로서, 무단변속장치의 풀리와 벨트는 미도시 되어 있다.3 is a cross-sectional view of a power transmission device for an electric vehicle of the present invention. Figure 4 is an exploded perspective view schematically showing the configuration of the power transmission device for an electric vehicle of the present invention, the pulley and the belt of the continuously variable transmission is not shown.

일반적으로, 전기 차량용 동력전달장치는 구동모터로부터 구동력을 전달받는 풀리장치와 종감속장치 및 차동기어장치가 순차적으로 구성되어, 상기 차동기어장치의 액슬샤프트에 결합된 바퀴의 회전에 의하여 차량을 움직이게 하는 장치로서, 본 발명의 동력전달장치에도 그대로 적용되는 공지기술이다.In general, a power transmission device for an electric vehicle includes a pulley device, a longitudinal reduction device, and a differential gear device sequentially receiving a driving force from a driving motor to move the vehicle by rotation of wheels coupled to the axle shaft of the differential gear device. As an apparatus to be used, it is a known technique applied as it is to the power transmission device of the present invention.

본 발명의 동력전달장치는, 도면에 제시된 바와 같이, 구동 모터(10)가 일측 외부면에 설치되고 무단변속장치(14)가 내부에 설치되는 하우징(제2하우징(2))과, 종감속장치(12)와 차동기어장치(13)가 내부에 설치되는 하우징(제1하우징(1))으로 구성된 전기 차량용 동력전달장치이다.In the power transmission device of the present invention, as shown in the drawings, the drive motor 10 is installed on one side of the outer surface and the continuously variable transmission device 14 is installed therein (second housing 2) and longitudinal deceleration A power transmission device for an electric vehicle composed of a housing (first housing 1) in which a device 12 and a differential gear device 13 are installed.

본 발명에 이용되는 상기 무단변속장치(14)는 차량의 부하나 속도에 따라 벨트(9)가 걸려있는 일력측 풀리(7)와 출력측 풀리(8)의 축경이 자동으로 변화되어 변속되는 장치로서, 전기차량분야에서 공연히 실시되고 있는 일반적 기술이며, 대한민국 특허 ' 등록번호 10-0431801 ' 에 제시된 자동변속풀리를 일예로 들 수 있다.The continuously variable transmission device 14 used in the present invention is a device in which the shaft diameters of the work force pulley 7 and the output pulley 8 on which the belt 9 is caught are automatically changed and shifted according to the load or speed of the vehicle. For example, the automatic transmission pulley is a general technology that is being performed in the field of electric vehicles, and the automatic transmission pulley presented in Korean patent 'Registration No. 10-0431801' is one example.

또한, 상기 종감속장치(12)와 차동기어장치(13) 등으로 구성된 기어장치도 종래부터 전기 차량 분야에서 공연히 실시되고 있는 기술임은 주지의 사실이다.In addition, it is well known that a gear device composed of the longitudinal reduction device 12, the differential gear device 13, and the like is also a technique that is conventionally performed in the electric vehicle field.

그런데, 종래의 전기 차량 동력전달장치는 차량의 디자인에 따라 1개의 하우징 내부에 무단변속장치와 종감속장치 및 차동기어장치 등이 설치된 일체형 구조로 제작되어진 것으로, 사용자의 요구에 따라 차량 내부공간만 일부 변경되는 정도의 작은 디자인 변경에도 동력전달장치를 새로 제작해야 하는 바, 이는 전기 차량이 일반화 되지않아 소량 생산되는 현실정에 비추어 비용과 효율면에서 적잖은 부담이 되어 왔다.However, the conventional electric vehicle power transmission device is manufactured in an integrated structure in which a continuously variable transmission, a longitudinal reduction gear, and a differential gear device are installed in one housing according to the design of the vehicle. Even with some minor design changes, new power trains have to be manufactured, which has been a significant burden in terms of cost and efficiency in light of the fact that electric vehicles are not common and are produced in small quantities.

따라서, 바퀴를 회전시키기 위한 차동기어장치(13)와 종감속장치(12) 등의 기어장치와, 구동 모터(10)로부터 구동력을 전달받아 상기 기어장치에 동력을 전달하는 무단변속장치(14)와, 하우징으로 구성된 전기 차량용 동력달장치에 있어서, 상기 하우징은 기어장치가 내부에 설치되는 제1하우징(1)과, 무단변속장치(14)가 설치되는 제2하우징(2)으로 별도 구성되고, 상기 제1하우징(1)과 제2하우징(2)의 결합부위는 축공이 형성된 플랜지형으로 성형되어 임의 각도로 제 1, 2하우징(1,2)이 볼트결합됨으로써, 전장과 외형이 쉽게 변형되는 것이 특징인 전기 차량용 동력전달장치를 안출하게 되었다.Therefore, a gear device such as a differential gear device 13 and a longitudinal reduction device 12 for rotating the wheels, and a continuously variable transmission 14 that receives power from a drive motor 10 and transmits power to the gear device. And, in the power transmission device for an electric vehicle composed of a housing, the housing is composed of a first housing (1) in which the gear device is installed therein, and a second housing (2) in which the continuously variable transmission (14) is installed. The coupling part of the first housing 1 and the second housing 2 is formed in a flange shape with a shaft hole, and the first and second housings 1 and 2 are bolted at an arbitrary angle, so that the overall length and the appearance are easy. An electric vehicle power train characterized by being deformed has been devised.

본 발명의 동력전달장치는, 구동모터(10)의 구동력을 바퀴에 전달하기 위하여, 무단변속장치(14)와 종감속장치(1) 및 차동기어장치(13)가 순차적으로 구성되며 이는 종래의 동력전달장치와 동일한 구성으로 일반적인 기술내용이다.In the power transmission device of the present invention, in order to transmit the driving force of the drive motor 10 to the wheel, the continuously variable transmission device 14, the longitudinal reduction gear device 1 and the differential gear device 13 are sequentially configured, which is a conventional It is a general technical content with the same configuration as the power transmission device.

본 발명의 제1, 2하우징(1, 2)의 플랜지형 결합부에는 축공이 형성되고, 이 축공에 종감속장치(12)의 입력축과 무단변속기(14)의 출력축 역할을 동시에 수행하는 1개의 통축이 관통되어 설치되는 것이 바람직하다.Shaft holes are formed in the flange-shaped coupling portions of the first and second housings 1 and 2 of the present invention, and one shaft that simultaneously serves as an input shaft of the longitudinal reduction gear 12 and an output shaft of the continuously variable transmission 14 is provided. It is preferable that the cylinder shaft penetrates.

또한, 상기 제2하우징(2)은 구동모터(10) 설치부위에 무단변속장치(14)의 입력축이 관통되는 축공이 형성된 돌출부(4)가 일체로 성형되고, 이 돌출부(4)의 단면부에 별도 제작된 어댑터플랜지(3)가 볼트 결합되게 구성되고, 상기 어댑터플랜지(3)에 구동모터(10)가 볼트결합되게 구성할 수 있다. 이와 같이 제2하우징(2)에 구동모터(10)를 직접 부착하지 않고 어댑터플랜지(3)를 매개로 간접 부착하는 것은 차량의 사양에 따라 다양한 종류의 구동 모터를 택일하여 용이하게 부착하기 위한 것으로, 구동모터의 고정브라켓이나 외형이 동일하지않기 때문이다.In addition, the second housing 2 is integrally formed with a protrusion 4 having a shaft hole through which the input shaft of the continuously variable transmission 14 penetrates into the installation portion of the drive motor 10, and an end portion of the protrusion 4. The adapter flange (3) manufactured separately is configured to be bolted, and the drive motor (10) may be configured to be bolted to the adapter flange (3). As described above, indirectly attaching the driving motor 10 to the second housing 2 via the adapter flange 3 is for easily attaching various types of driving motors according to the specification of the vehicle. This is because the fixing bracket and the appearance of the drive motor are not the same.

상기와 같이 두 부분의 하우징으로 구성된 본 발명의 동력전달장치를 디자인이 다른 차량에도 폭넓게 장착될 수 있는 장점이 있을 뿐만 아니라, 차후의 디자인 변경시에도 제1하우징부분이나 제2하우징부분 중 어느 한 부분의 변경만으로 필요 조건을 만족시킬 수 있으므로, 차량 디자인에 따라 동력전달장치의 외형을 새로이 제작할 필요성이 줄어들어, 결과적으로 보다 저렴한 가격에 전기 차량용 동력전달장치를 제공할 수 있는 장점이 있다.As described above, the power transmission device of the present invention consisting of a two-part housing not only has the advantage that it can be widely installed in a vehicle having a different design, but also any one of the first housing part or the second housing part in the case of subsequent design changes. Since only the change of the part can satisfy the requirement, the necessity of producing a new shape of the power transmission device according to the vehicle design is reduced, and as a result, the power transmission device for the electric vehicle can be provided at a lower price.

또한, 어댑터플랜지가 제공되어 구동모터의 고정 브라켓이나 외형에 관계없이 다양한 종류의 구동모터를 택일하여 용이하게 부착할 수 있는 장점이 있다.In addition, the adapter flange is provided, there is an advantage that can be easily attached to the various types of drive motors, regardless of the fixing bracket or the appearance of the drive motor.

Claims (2)

바퀴를 회전시키기 위한 차동기어장치(13)와 종감속장치(12) 등의 기어장치와, 구동 모터(10)로부터 구동력을 전달받아 상기 기어장치에 동력을 전달하는 무단변속장치(14)와, 하우징으로 구성된 동력전달장치에 있어서, 상기 하우징은 기어장치가 내부에 설치되는 제1하우징(1)과, 무단변속장치(14)가 설치되는 제2하우징(2)으로 구성되고, 상기 제1하우징(1)과 제2하우징(2)의 결합부는 축공이 형성된 플랜지형으로 형성되어 임의 각도로 제1, 2하우징(1, 2)이 볼트결합됨으로, 전장과 외형이 쉽게 변형되는 것이 특징인 전기 차량용 동력전달장치.A gear device such as a differential gear device 13 and a longitudinal reduction device 12 for rotating wheels, a continuously variable transmission 14 receiving power from a drive motor 10 and transmitting power to the gear device; In the power transmission device composed of a housing, the housing is composed of a first housing (1) in which the gear device is installed, and a second housing (2) in which the continuously variable transmission (14) is installed, and the first housing The first and second housings 1 and 2 are bolted to each other at an arbitrary angle, and the coupling portion of the first housing and the second housing 2 is formed in a flange shape with shaft holes, so that the electric field and the appearance are easily deformed. Automotive power train. 제 1항에 있어서, 상기 제2하우징(2)은 구동 모터(10) 설치부위에 축공이 성형된 돌출부(4)가 일체로 성형되고, 이 돌출부(4)의 단면부에 별도 제작된 어댑터플랜지(3)가 볼트결합되어, 상기 어댑터플랜지(3)에 구동모터(10)가 용이하게 부착되는 것이 특징인 전기 차량용 동력전달장치.The adapter flange of claim 1, wherein the second housing (2) is integrally formed with a protrusion (4) in which a shaft hole is formed at the installation portion of the drive motor (10), and is separately manufactured at an end surface of the protrusion (4). (3) is bolted, the power transmission device for an electric vehicle, characterized in that the drive motor 10 is easily attached to the adapter flange (3).
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KR101323713B1 (en) * 2011-10-25 2013-10-31 현대중공업 주식회사 The speed reducer having hollowness with a motor inmidair robot use high manufacturing process

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JPS61184273A (en) 1985-02-07 1986-08-16 Nippon Jido Hensokuki Kk Case adapter of transmission
JP2988993B2 (en) * 1990-10-11 1999-12-13 本田技研工業株式会社 Motorcycle drive unit with electric motor
JP3627337B2 (en) * 1995-12-27 2005-03-09 アイシン・エィ・ダブリュ株式会社 Electric vehicle drive
KR980003896U (en) * 1996-06-04 1998-03-30 Transmission case structure for continuously variable transmission

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KR101323713B1 (en) * 2011-10-25 2013-10-31 현대중공업 주식회사 The speed reducer having hollowness with a motor inmidair robot use high manufacturing process

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