KR20040082450A - Offset and screen combination printing method - Google Patents

Offset and screen combination printing method Download PDF

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KR20040082450A
KR20040082450A KR1020030016965A KR20030016965A KR20040082450A KR 20040082450 A KR20040082450 A KR 20040082450A KR 1020030016965 A KR1020030016965 A KR 1020030016965A KR 20030016965 A KR20030016965 A KR 20030016965A KR 20040082450 A KR20040082450 A KR 20040082450A
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printing
offset
film
screen
color
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KR1020030016965A
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Korean (ko)
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KR100799387B1 (en
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쥬이펭 황
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타이위 프리씨젼 테크 코포레이션
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00—Registering, tensioning, smoothing or guiding webs
    • B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
    • B65H23/195—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations
    • B65H23/198—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations motor-controlled (Controlling electrical drive motors therefor)
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00—Registering, tensioning, smoothing or guiding webs
    • B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/16—Registering, tensioning, smoothing or guiding webs longitudinally by weighted or spring-pressed movable bars or rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/37—Tapes

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  • Printing Methods (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

PURPOSE: An offset and screen combination printing method for a hot pressing and an injection molding is provided to produce various printed patterns and a printing output swiftly. CONSTITUTION: The offset and screen combination printing method comprises the steps of: first offset printing to prepare a film material and print a transparent heat sensitive bonding agent to a set flip through an offset printer; second color pattern offset printing to four color print to a binder layer of the film obtained by the offset printing; third offset printing to print a mixture of the heat sensitive binder and a printing ink to the film by an offset printer and solidify it to a dry state; screen printing to print an adhesive to the film through a silk screen; solidifying; shape rolling to put the printed film on a hot pressing steel die and shape roll; and injection molding.

Description

옵셋 및 스크린 조합 인쇄방법{OFFSET AND SCREEN COMBINATION PRINTING METHOD}OFFSET AND SCREEN COMBINATION PRINTING METHOD}

본 발명은 인쇄방법에 관련되는데, 특히 IMD(In-Mold Decration) 열간가압 및 사출성형을 위한 옵셋 및 스크린 조합 인쇄방법에 관련된다. IMD 인쇄업자들 중 몇몇만이 스크인 인쇄 방법을 사용하는데, 속도가 너무 낮아서(시간당 2000) 고속출력에는 적합하지 않기 때문이다. 스프레이 인쇄법은 복잡하다. 칼라를 입힌 후에 다음번 색깔을 입히기 전에 소재는 굳기(baking)에 의해 건조되거나 UV 램프에 의해 건조되어야 한다. 직접사출성형(direct injection molding) 방법이 인쇄방법으로써 가장 많이 사용된다. 직접사출성형 인쇄방법을 따라 원하는 색깔의 안료가 IMD 열간가압 및 사출성형을 하기 전에 재료가 추가된다. 그러나 하나의 색깔만이 제공되기 때문에 이러한 방법은 다양한 색깔패턴은 만들어내지 못한다.The present invention relates to a printing method, and more particularly, to an offset and screen combination printing method for IMD (In-Mold Decration) hot pressing and injection molding. Only a few of the IMD printers use the screen printing method because the speed is too low (2000 per hour) and is not suitable for high speed output. Spray printing is complicated. After coloring, the material must be dried by baking or by UV lamps before the next coloration. Direct injection molding is the most commonly used printing method. According to the direct injection molding printing method, the material of the desired color is added before the IMD hot press and injection molding. However, since only one color is provided, this method does not produce a variety of color patterns.

본 발명은 종래의 인쇄기술에서 나타난 결점을 없애는 IMD 열간가압 및 사출성형을 위한 옵셋 및 스크린조합 인쇄를 제공한다. 본 발명을 따라 조합인쇄방법은 (1)1차 옵셋인쇄, (2)칼라패턴 옵셋인쇄, (3)제 3 옵셋인쇄, (4)스크린인쇄, (5)굽기, (6) 형상압연(shape rolling), (7)사출성형의 단계로 구성된다. 전술된 단계 및 특별히 준비된 혼합잉크의 적용으로 다양한 인쇄패턴과 함께 빠른 인쇄출력을 얻을 수가 있다.The present invention provides offset and screen combination printing for IMD hot pressing and injection molding that eliminates the drawbacks seen in conventional printing techniques. Combination printing method according to the present invention is (1) primary offset printing, (2) color pattern offset printing, (3) third offset printing, (4) screen printing, (5) baking, (6) shape rolling (shape) rolling), and (7) injection molding. By applying the above-described steps and specially prepared mixed ink, it is possible to obtain a fast print output with various printing patterns.

도 1은 본 발명을 따른 옵셋 및 스크린 조합 인쇄 방법의 과정을 도시한 다이아그램.1 is a diagram illustrating a process of an offset and screen combination printing method according to the present invention.

도 2는 본 발명의 또 다른 형태의 방법을 도시한 다이아그램.2 is a diagram illustrating another form of the method of the present invention.

도 1에 도시된 바와 같이, 본 발명은 (1)1차 옵셋인쇄, (2)칼라패턴 옵셋인쇄, (3)제 3 옵셋인쇄, (4)스크린인쇄, (5)굽기, (6) 형상압연(shape rolling), (7)사출성형의 단계로 구성된다.As shown in Fig. 1, the present invention provides (1) primary offset printing, (2) color pattern offset printing, (3) third offset printing, (4) screen printing, (5) baking, and (6) shapes. Rolling rolling, and (7) injection molding.

우선, 하나의 필름에 투명 감열결합제(transparent heat sensitive bonding agent)에 옷셋 인쇄기를 이용한다. 투명 감열 결합제는 인쇄용 잉크가 필름재료와 융화되도록 다음번 인쇄공정에 사용되도록 한다. 1차 옵셋 인쇄과정 중에 감열 결합체는 300℃의 옵셋 인쇄기의 UV 방사로 인해 건조된다.First, a clothesset printing machine is used for a transparent heat sensitive bonding agent in one film. The transparent thermal binder allows the printing ink to be used in the next printing process to blend with the film material. During the first offset printing process, the thermal bond is dried due to the UV radiation of an offset press at 300 ° C.

1차 옵셋인쇄의 제 1 과정 후에, 옵셋 인쇄기가 작동하여 정해진 칼라패턴을 갖을 하나의 필름의 결합제 레이어에 4색 칼라인쇄를 하고 칼라인쇄를 위해 300℃에서 UV를 적용한다.After the first process of primary offset printing, the offset printing machine is operated to color four colors the binder layer of one film which will have a defined color pattern and apply UV at 300 ° C. for color printing.

칼라패턴 옵셋인쇄의 제 2 과정 후에는, 옵셋 인쇄기가 작동하여 전술된 제 2 과정에서 얻어진 필름의 칼라인쇄에 혼합잉크를 인쇄하고 1차 굳기과정을 통해혼합인쇄를 건조시킨다. 혼합잉크는 UV 잉크, 투명 감열 결합체 및 경화제(hardening agent) 및 접착체의 혼합으로 만들어진다.After the second process of color pattern offset printing, the offset printing machine is operated to print the mixed ink on the color printing of the film obtained in the above-described second process and to dry the mixed printing through the first hardening process. The mixed ink is made of a mixture of UV inks, transparent thermal binders and hardening agents and adhesives.

제 3 옵셋인쇄의 제 3 과정 후에, 스크린 인쇄기를 이용하여 혼합잉크에 결합제를 인쇄한다.After the third process of the third offset printing, the binder is printed on the mixed ink using a screen printer.

스크린 인쇄의 제 4 과정 후에, 인쇄된 필름은 굳기 작업을 거쳐 18~25분 동안 75°~85° 사이에서 건조 상태가 된다. 건조 온도 및 시간은 혼합잉크의 특성 및 필름의 두께와 재료에 따라 결정된다.After the fourth process of screen printing, the printed film goes through a hardening operation and becomes dry between 75 ° and 85 ° for 18-25 minutes. The drying temperature and time are determined by the characteristics of the mixed ink and the thickness and material of the film.

굳기의 제 4 과정 후에, 잘 건조된 필름은 열간가압 스틸다이(steel die) 위에 놓여서 가압되고 형상압연기를 통해 반 완료된 상태로 압연된다.After the fourth process of hardening, the well dried film is placed on a hot press steel die, pressed and rolled in a semi-finished state through a shape mill.

형상압연의 제 5 과정 후에, 반 완료된 생산물은 사출성형기에 놓여서 플라스틱으로 사출성형되어 원하는 완성품을 만들게 된다.After the fifth process of shape rolling, the semi-finished product is placed in an injection molding machine and injection molded into plastic to produce the desired finished product.

도 2는 본 발명의 대안을 도시한다. 여기서 조합 인쇄법은 (1)1차 옵셋인쇄, (2)칼라패턴 옵셋인쇄, (3)1차 스크린 인쇄, (4)1차 굳기, (5)2차 스크린 인쇄, (6)제 1 굳기, (7)형상압연, (8) 사출성형 단계로 구성된다.2 illustrates an alternative of the present invention. The combination printing method is (1) 1st offset printing, (2) color pattern offset printing, (3) 1st screen printing, (4) 1st solidification, (5) 2nd screen printing, and (6) 1st firmness , (7) shape rolling, and (8) injection molding.

우선 옵셋 인쇄기를 사용하여 필름에 투명 감열결합체를 인쇄한다. 상기 결합체는 인쇄잉크가 추가적인 단계에서 사용되어 필름에 융화되도록 한다. 1차 옵셋 인쇄작업 중에 감열결합제는 300℃로 옵셋 인쇄시의 UV 방사에 의해 건조된다.First, the transparent thermal binder is printed on the film using an offset press. The combination allows the printing ink to be used in an additional step to fuse into the film. During the first offset printing operation, the thermal binder is dried by UV radiation at offset printing at 300 ° C.

1차 옵셋인쇄의 제 1 과정 후에, 옵셋 인쇄기가 작동하여 정해진 칼라패턴을 갖을 하나의 필름의 결합제 레이어에 4색 칼라인쇄를 하고 칼라인쇄를 위해 300℃에서 UV를 적용한다.After the first process of primary offset printing, the offset printing machine is operated to color four colors the binder layer of one film which will have a defined color pattern and apply UV at 300 ° C. for color printing.

칼라패턴 옵센인쇄의 제 2 과정 후에는, 옵셋 인쇄기가 작동하여 전술된 제 2 과정에서 얻어진 필름의 칼라인쇄에 혼합잉크를 인쇄하고 1차 굳기과정을 통해 혼합인쇄를 건조시킨다. 혼합잉크는 UV 잉크, 투명 감열 결합체 및 경화제(hardening agent) 및 접착체의 혼합으로 만들어진다.After the second process of the color pattern offset printing, the offset printing machine is operated to print the mixed ink on the color printing of the film obtained in the above-described second process and to dry the mixed printing through the first solidification process. The mixed ink is made of a mixture of UV inks, transparent thermal binders and hardening agents and adhesives.

1차 스크린 인쇄의 제 3 과정 후에 1차 굳기과정을 통해 혼합인쇄를 건조시킨다.After the third process of primary screen printing, the mixed printing is dried through the primary hardening process.

1차 굳기의 제 4 과정 후에 제 3 옵셋 인쇄가 진행되는 동안 스크린 인쇄기를 이용하여 혼합잉크에 결합제를 인쇄한다.The binder is printed on the mixed ink using a screen printer during the third offset printing after the fourth process of the first solidification.

2차 스크린 인쇄의 제 5 과정 후에, 인쇄된 필름은 18~25분 동안 75°~85°에서 건조상태가 된다. 건조 온도 및 시간은 혼합잉크의 특성 및 필름의 두께와 재료에 따라 결정된다.After the fifth process of secondary screen printing, the printed film is dried at 75 ° to 85 ° for 18-25 minutes. The drying temperature and time are determined by the characteristics of the mixed ink and the thickness and material of the film.

2차 굳기의 제 6 과정 후에, 잘 건조된 필름은 열간가압 스틸다이(steel die) 위에 놓여서 가압되고 형상압연기를 통해 반 완료된 상태로 압연된다.After the sixth process of secondary hardening, the well dried film is placed on a hot press steel die, pressed and rolled in a semi-finished state through a shape mill.

형상압연의 제 7 과정 후에, 반 완료된 생산물은 사출성형기에 놓여서 플라스틱으로 사출성형되어 원하는 완성품을 만들게 된다.After the seventh process of shape rolling, the semi-finished product is placed in an injection molding machine and injection molded into plastic to produce the desired finished product.

옵셋 및 스크린 조합 인쇄방법의 프로토타입은 도 1-2의 특성을 따라 구성된다. 옵셋 및 스크린 조합인쇄방법은 무리없이 작용하여 전술된 모든 특성을 전부 제공한다.The prototype of the offset and screen combination printing method is constructed according to the characteristics of FIGS. 1-2. The offset and screen combination printing methods work well and provide all of the above-described characteristics.

본 발명의 특정한 실시예가 자세히 도시되었지만 여러 가지 본 발명의 범위내에서 가능하다.While specific embodiments of the present invention have been shown in detail, many possible embodiments are possible.

Claims (12)

옵셋 및 스크린 조합 인쇄방법은How to print offset and screen combination (a) 필름 재료를 준비하고 투명 감열 결합체를 옵셋 프린터를 통해 준비된 플림에 인쇄하는 1차 옵셋 인쇄,(a) primary offset printing, which prepares the film material and prints the transparent thermal binder on the prepared film through an offset printer, (b) 4색 칼라인쇄를 옵셋인쇄를 통해 얻어진 필름의 결합제 레이어에 인쇄하는 2차 칼라패턴 옵셋 인쇄,(b) secondary color pattern offset printing in which four-color color printing is printed on the binder layer of the film obtained through offset printing; (c) 옵셋인쇄기가 작동하여 필름의 칼라인쇄에 감열결합제 및 인쇄잉크의 혼합물로부터 얻어진 혼합잉크를 인쇄하고 혼합잉크가 인쇄된 필름은 굳기를 통해 건조상태가 되는 제 3 옵셋인쇄,(c) a third offset printing in which the offset printing machine is operated to print the mixed ink obtained from the mixture of the thermal binder and the printing ink on the color printing of the film, and the mixed ink printed film is dried through the hardening, (d) 실크 스크린 통해 얻어진 필름의 칼라인쇄에 접착제를 인쇄하는 스크린 인쇄,(d) screen printing, printing an adhesive on the color printing of the film obtained through the silk screen, (e) 결합제가 인쇄된 필름을 굳기를 통해 건조시키는 굳기,(e) a binder in which the binder dries the printed film through a firm, (f) 인쇄된 필름을 열간가압 스틸다이에 놓아서 형상압연기를 통해 반 완성품으로 형상압연하는 형상압연,(f) Rolling the shape of the printed film into a semi-finished product by placing the printed film on a hot pressing steel die, (g) 형상압연하여 반 완성된 제품을 플라스틱으로 사출성형하고 완성품으로 반드는 사출성형의 단계로 구성되는 것을 특징으로 하는 옵셋 및 스크린 조합인쇄방법.(g) Offset and screen combination printing method, characterized in that it consists of a step of injection molding the semi-finished product by plastic rolling and molding into a finished product. 제 1 항에 있어서, 상기 혼합잉크는 UV 잉크, 투명한 감열 결합제, 경화제및 접착제로 것을 특징으로 하는 옵셋 및 스크린 조합인쇄방법.The method of claim 1, wherein the mixed ink is UV ink, a transparent thermal binder, a curing agent, and an adhesive. 제 1 항에 있어서, 상기 투명한 감열 결합제는 (a) 1차 옵셋인쇄 단계가 진행되는 동안 300℃로 UV를 작용시켜 건조되는 것을 특징으로 하는 옵셋 및 스크린 조합인쇄방법.The method of claim 1, wherein the transparent thermal binder (a) is dried by applying UV at 300 ° C. during the first offset printing step. 제 1 항에 있어서, 상기 칼라인쇄는 (b) 2차 칼라패턴 옵셋인쇄 단계가 진행되는 동안 300℃로 UV를 적용시켜 건조되는 것을 특징으로 하는 옵셋 및 스크린 조합인쇄방법.The method of claim 1, wherein the color printing is dried by applying UV at 300 ° C. during the (b) secondary color pattern offset printing step. 제 1 항에 있어서, 상기 혼합잉크는 (c) 제 3 옵셋인쇄가 진행되는 동안 18~25분 동안 300℃ 굳기에 의해 건조되는 것을 특징으로 하는 옵셋 및 스크린 조합인쇄방법.The offset and screen combination printing method according to claim 1, wherein the mixed ink is dried by 300 ° C. hardening for 18 to 25 minutes while the third offset printing is in progress. 제 1 항에 있어서, (e) 굳기가 진행되는 동안 상기 접착제는 18~25분 동안 약 300℃에서 굳기를 통해 건조되는 것을 특징으로 하는 옵셋 및 스크린 조합인쇄방법.The method of claim 1, wherein (e) while the solidification is in progress, the adhesive is dried through solidification at about 300 ° C. for 18 to 25 minutes. 옵셋 및 스크린 조합 인쇄방법은How to print offset and screen combination (a) 필름 재료를 준비하고 투명 감열 결합체를 옵셋 프린터를 통해 준비된플림에 인쇄하는 1차 옵셋 인쇄,(a) primary offset printing, which prepares the film material and prints the transparent thermal binder on the prepared film through an offset printer, (b) 4색 칼라인쇄를 이렇게 얻어진 필름의 결합제 레이어에 인쇄하는 칼라패턴 옵셋 인쇄,(b) color pattern offset printing in which four color printings are printed on the binder layer of the film thus obtained, (c) 인쇄잉크 및 결합자의 혼합으로 얻어진 혼합잉크를 옵셋프린터를 통해 얻어진 필름의 칼라인쇄에 인쇄하는 1차 스크린 인쇄,(c) primary screen printing in which the mixed ink obtained by mixing the printing ink and the binder is printed on the color printing of the film obtained through the offset printer; (d) 혼합 잉크가 인쇄된 필름은 굳기를 통해 건조되는 1차 굳기,(d) the film on which the mixed ink has been printed is firstly dried, (e) 실크 스크린을 통해 얻어진 필름의 혼합잉크 레이어에 접착제를 인쇄하는 2차 스크린 인쇄,(e) secondary screen printing, in which adhesive is printed on the mixed ink layer of the film obtained through the silk screen; (f) 접착제가 인쇄된 필름을 굳기를 통해 건조시키는 2차 굳기,(f) secondary hardening, in which the adhesive dries the printed film through hardening, (g) 인쇄된 필름을 열간가압 스틸 다이에 놓아 가압하고 형상압연기를 통해 반 완성품으로 형상압연하는 형상압연,(g) shape rolling which presses the printed film on a hot pressing steel die and presses the shape into a semi-finished product through a shape rolling machine; (h) 형상압연하여 반 완성된 제품을 플라스틱으로 사출성형하고 완성품으로 반드는 사출성형의 단계로 구성되는 것을 특징으로 하는 옵셋 및 스크린 조합인쇄방법.(h) Offset and screen combination printing method characterized in that it consists of a step of injection molding the semi-finished product by plastic rolling and molding into a finished product. 제 7 항에 있어서, 상기 혼합잉크는 UV 잉크, 투명한 감열 결합제, 경화제 및 접착제로 것을 특징으로 하는 옵셋 및 스크린 조합인쇄방법.The method of claim 7, wherein the mixed ink is UV ink, a transparent thermal binder, a curing agent, and an adhesive. 제 7 항에 있어서, 상기 투명한 감열 결합제는 (a) 1차 옵셋인쇄 단계가 진행되는 동안 300℃로 UV를 작용시켜 건조되는 것을 특징으로 하는 옵셋 및 스크린조합인쇄방법.8. The method of claim 7, wherein the transparent thermal binder (a) is dried by applying UV at 300 ° C during the first offset printing step. 제 7 항에 있어서, 상기 칼라인쇄는 (b) 칼라패턴 옵셋인쇄 단계가 진행되는 동안 300℃로 UV를 적용시켜 건조되는 것을 특징으로 하는 옵셋 및 스크린 조합인쇄방법.The offset and screen combination printing method according to claim 7, wherein the color printing is dried by applying UV at 300 ° C. during the (b) color pattern offset printing step. 제 7 항에 있어서, 상기 혼합잉크는 (c) 1차 스크린 인쇄가 진행되는 동안 18~25분 동안 300℃ 굳기에 의해 건조되는 것을 특징으로 하는 옵셋 및 스크린 조합인쇄방법.The offset and screen combination printing method according to claim 7, wherein the mixed ink (c) is dried by 300 ° C. hardening for 18 to 25 minutes while the primary screen printing is in progress. 제 7 항에 있어서, (e) 2차 스크린 인쇄가 진행되는 동안 상기 접착제는 18~25분 동안 약 300℃에서 굳기를 통해 건조되는 것을 특징으로 하는 옵셋 및 스크린 조합인쇄방법.8. The method according to claim 7, wherein (e) while the secondary screen printing is in progress, the adhesive is dried through hardening at about 300 [deg.] C. for 18-25 minutes.
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KR101123648B1 (en) * 2011-02-21 2012-03-20 유백현 Printing method for expressing solid texture of oil painting
KR20160116480A (en) 2015-03-30 2016-10-10 신천수 Customized printing method for a small number of multiple kinds and its printed product

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KR100340350B1 (en) * 2000-02-16 2002-06-12 김명준 Surface Treatment Method of In-mould Product Using UV Hard Coating
KR100543283B1 (en) * 2002-01-09 2006-01-20 타이위 프린팅 엔터프라이즈 컴퍼니 리미티드 Combination printing method for imd hot press and injection molding application

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KR101123648B1 (en) * 2011-02-21 2012-03-20 유백현 Printing method for expressing solid texture of oil painting
WO2012115441A2 (en) * 2011-02-21 2012-08-30 You Back Hyun Three-dimensional printing method for expressing the texture of oil painting
WO2012115441A3 (en) * 2011-02-21 2012-12-20 You Back Hyun Three-dimensional printing method for expressing the texture of oil painting
KR20160116480A (en) 2015-03-30 2016-10-10 신천수 Customized printing method for a small number of multiple kinds and its printed product

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