KR20030030048A - The manufacturing apparatus for gum mastic and threefold gum mastic - Google Patents

The manufacturing apparatus for gum mastic and threefold gum mastic Download PDF

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Publication number
KR20030030048A
KR20030030048A KR1020010061580A KR20010061580A KR20030030048A KR 20030030048 A KR20030030048 A KR 20030030048A KR 1020010061580 A KR1020010061580 A KR 1020010061580A KR 20010061580 A KR20010061580 A KR 20010061580A KR 20030030048 A KR20030030048 A KR 20030030048A
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South Korea
Prior art keywords
gum
chewing gum
injection molding
center
ply
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KR1020010061580A
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Korean (ko)
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박치걸
이의선
장영렬
권익부
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롯데제과주식회사
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Priority to KR1020010061580A priority Critical patent/KR20030030048A/en
Publication of KR20030030048A publication Critical patent/KR20030030048A/en

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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G4/00—Chewing gum
    • A23G4/02—Apparatus specially adapted for manufacture or treatment of chewing gum
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G4/00—Chewing gum

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Confectionery (AREA)

Abstract

PURPOSE: The titled three-layered chewing gum comprising centered-filled chewing gum and side-filled chewing gum in the vicinity using an automatic manufacturing apparatus is provided. Therefore, the chewing gum is suppressed in certain characteristic odor of functional chewing gum such as a peculiar unpleasant bitter taste and astringent taste and thus can satisfy the consumer's preferences. CONSTITUTION: Three injection molding machines(10a,10b,10c) are disposed in a laminated structure while maintaining the difference in the front and rear thereof, a raw material storage vessel(11a,11b,11c) for side-filled chewing gum is installed on the injection molding machine which is disposed at the front end part and rear end part of the injection molding machines and a raw material storage vessel for centered-filled chewing gum is installed on the injection molding machine which is disposed at the intermediate part of the injection molding machines. Therefore, the side-filled chewing gum which is discharged from the nozzle(12a,12b,12c) of each injection molding machine and center-filled chewing gum are laminated into three folds through an extrusion roller(13).

Description

3겹 츄잉껌 및 그 제조장치{The manufacturing apparatus for gum mastic and threefold gum mastic}The manufacturing apparatus for gum mastic and threefold gum mastic}

본 발명은 3겹 츄잉껌과 이것을 제조하는 장치에 관한 것으로서, 더욱 상세하게는 기능성 츄잉껌이 갖는 특이취, 즉 쓴맛, 떫은맛 등을 억제시킬 수 있는 3겹의 츄잉껌과, 이러한 3겹 츄잉껌을 일련의 자동화 공정을 통해 제조할 수 있는 장치를 제공함으로써, 츄잉껌의 기능성을 보다 향상시켜 소비자들의 만족도를 높일 수 있으며, 자동화 개념을 도입한 3겹 츄잉껌의 제조와 관련하여 생산성 측면에서의 효율화를 도모할 수 있도록 한 3겹 츄잉껌과 그 제조장치에 관한 것이다.The present invention relates to a three-ply chewing gum and a device for manufacturing the same, and more particularly, three-ply chewing gum that can suppress the specific odors of the functional chewing gum, that is, bitter, astringent, and the like, and a series of automated By providing a device that can be manufactured through the process, the functionality of the chewing gum can be further improved to increase the customer's satisfaction, and the productivity can be improved in terms of the production of the three-ply chewing gum that adopts the automation concept. It relates to a three-ply chewing gum and its manufacturing apparatus.

최근의 츄잉껌들은 단순한 씹는 개념에서 벗어나 여러 효능을 부여한 기능성 제품의 형태로 많이 시판되고 있는 추세이다.Recently, chewing gum has become a commercially available product in the form of a functional product that gives various effects beyond a simple chewing concept.

이러한 기능성 츄잉껌들은 치아 건강에 효과적인 자일리톨을 함유한 제품, 구취 제거를 위해 엽록소 등을 함유한 제품, 위장질환을 예방하기 위한 제품 등이 있다.These functional chewing gums include products containing xylitol effective for dental health, products containing chlorophyll for removing bad breath, and products for preventing gastrointestinal diseases.

그러나, 위와 같은 기능성 츄잉껌은 특이취, 즉 쓴맛, 떫은맛 등이 있기 때문에 이를 차단하기 위해 여러 유효성분을 첨가하여 사용하고 있으나, 물성이나 미각적인 면이 떨어져 이렇게 유효성분을 첨가하는 방법만으로는 기능성 츄잉껌의 효능을 극대화시키는데 큰 효과를 얻지 못하고 있는 실정이다.However, the functional chewing gum as described above has a specific odor, that is, bitterness, astringent taste, and so many active ingredients are added to block this, but the physical and tasteful aspects of the functional chewing gum are added only in this way. The situation is not getting a great effect to maximize the efficacy.

따라서, 본 발명은 이와 같은 점을 감안하여 안출한 것으로서, 센타껌과 그 주변의 사이드껌으로 구성된 3겹의 츄잉껌을 제공하여 기능성 츄잉껌이 갖는 특이취, 즉 쓴맛, 떫은맛 등을 억제시킬 수 있도록 하고, 이러한 3겹 츄잉껌을 일련의 자동화 설비를 이용하여 제조할 수 있도록 함으로써, 츄잉껌의 기능성을 보다 향상시켜 소비자들의 만족도를 높일 수 있으며, 자동화 개념을 도입한 3겹 츄잉껌의 제조와 관련하여 생산성 측면에서의 효율화를 도모할 수 있도록 하는데 그 안출의 목적이 있는 것이다.Therefore, the present invention has been devised in view of the above, by providing a three-ply chewing gum consisting of the center gum and the side gum around it to suppress the specific odor that the functional chewing gum, that is, bitter taste, astringent taste, etc. By making such a 3-ply chewing gum can be manufactured using a series of automated equipment, it is possible to improve the functionality of the chewing gum further to increase consumer satisfaction, and in terms of productivity in relation to the production of 3-ply chewing gum that adopts the automation concept. The purpose of the drafting is to make it possible to improve efficiency.

도 1은 본 발명에 따른 3겹 츄잉껌 제조장치를 나타내는 개략도1 is a schematic view showing a three-ply chewing gum production apparatus according to the present invention

도 2는 본 발명에 따른 3겹 츄잉껌을 나타내는 단면 사시도Figure 2 is a cross-sectional perspective view showing a three-ply chewing gum according to the present invention

〈도면의 주요 부분에 대한 부호의 설명〉<Explanation of symbols for main parts of drawing>

10a,10b,10c : 사출기 11a,11b,11c : 재료 저장통10a, 10b, 10c: Injection molding machine 11a, 11b, 11c: Material reservoir

12a,12b,12c : 노즐 13 : 압연롤러12a, 12b, 12c: nozzle 13: rolling roller

14 : 센타껌 시트 15 : 사이드껌 시트14: center gum sheet 15: side gum sheet

16 : 센타껌 17 : 사이드껌16: center gum 17: side gum

18 : 코팅층18: coating layer

이하, 첨부한 도면을 참조하여 본 발명을 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

본 발명은 3겹 츄잉껌 제조장치는 3대의 사출기를 전후 거리차를 유지하면서 상하 적층구조로 배치하고, 각각의 사출기 중에서 선단부와 후단부에 배치되는 사출기에는 사이드껌을 위한 재료 저장통을 각각 연결 설치하는 동시에 중간부에 배치되는 사출기에는 센타껌을 위한 재료 저장통을 연결 설치하며, 각 사출기의 노즐로부터 토출되는 위아래 사이드껌 시트와 그 사이의 센타껌 시트를 압연롤러를 통해 3겹으로 적층시킬 수 있도록 한 구조로 이루어진 것을 특징으로 한다.The present invention is a three-ply chewing gum manufacturing apparatus is arranged in the upper and lower laminated structure while maintaining the distance between the front and back three injection molding machine, each of the injection machine disposed in the front end and the rear end of the injection machine is installed to connect the material reservoir for the side gum respectively At the same time, the injection molding machine placed in the middle part is connected to the material storage container for the center gum, and the upper and lower side gum sheets discharged from the nozzles of each injection machine and the center gum sheet therebetween can be stacked in three layers through a rolling roller. It is characterized by consisting of a structure.

또한, 상기 3겹으로 적층된 위아래 사이드껌 시트와 가운데 센타껌 시트를 일정한 크기로 절단한 후, 바둑모양의 껌을 만든 다음, 표면 둘레를 2차례 정도의 숙성 및 건조단계를 거쳐 코팅 및 광택 처리하여 하나의 완성된 제품으로 만들 수 있는 수단을 포함하는 것을 특징으로 한다.In addition, after cutting the top and bottom side gum sheet and the center centrifugal sheet laminated in three layers to a certain size, and then to make a gum-shaped gum, the surface circumference of about two times through the aging and drying step of the coating and polishing treatment It characterized in that it comprises a means to make a finished product.

본 발명의 3겹 츄잉껌은 서로 다른 성분을 갖는 중심의 센타껌과, 상기 센타껌의 둘레를 감싸는 사이드껌의 3층 구조로 이루어진 것을 특징으로 한다.Three-ply chewing gum of the present invention is characterized by consisting of a three-layer structure of the center of the center gum having different components, and the side gum surrounding the center gum.

또한, 상기 사이드껌의 표면 둘레는 일정한 두께의 코팅층으로 처리되는 것을 특징으로 한다.In addition, the surface circumference of the side gum is characterized in that it is treated with a coating layer of a constant thickness.

이를 좀더 상세히 설명하면 다음과 같다.This will be described in more detail as follows.

도 1은 본 발명에 따른 3겹 츄잉껌 제조장치를 개략적으로 보여주고 있다.Figure 1 schematically shows a three-ply chewing gum manufacturing apparatus according to the present invention.

도 1에 도시한 바와 같이, 센타껌을 위한 1대의 사출기(10b)와 사이드껌을 위한 2대의 사출기(10a),(10c)를 구비하고, 3개의 사출기(10a),(10b),(10c)를 전후 거리차를 유지하면서 위아래로 적층되는 구조로 배치한다.As shown in FIG. 1, one injection machine 10b for the center gum and two injection machines 10a and 10c for the side gum are provided, and three injection machines 10a, 10b and 10c are provided. ) Is arranged in a structure stacked up and down while maintaining the front and rear distance difference.

즉, 선단부와 후단부에는 사이드껌의 토출을 위한 2대의 사출기(10a),(10c)를 배치하고, 그 사이에는 센타껌의 토출을 위한 1대의 사출기(10b)를 배치한다.That is, two injection molding machines 10a and 10c for discharging side gums are arranged at the front end and the rear end, and one injection molding machine 10b for discharging the center gum is disposed therebetween.

이렇게 배치되는 각각의 사출기(10a),(10b),(10c) 중에서 뒷쪽으로 배치되는 것일수록 긴 토출구간을 갖는다.Each of the injection molding machines 10a, 10b, and 10c disposed as described above has a longer discharge section.

즉, 10a 〉10b 〉10c의 관계를 갖는다.That is, it has a relationship of 10a &gt; 10b &gt; 10c.

각각의 사출기(10a),(10b),(10c)에는 껌 재료를 수용할 수 있는 1개씩의 재료 저장통(11a),(11b),(11c)이 배속되어 껌 재료를 계속적으로 공급할 수 있게 된다.Each of the injectors 10a, 10b, and 10c is provided with one material storage container 11a, 11b, and 11c that can accommodate the gum material to continuously supply the gum material. .

상기 앞뒤 2개의 재료 저장통(11a),(11c)에는 사이드껌을 위한 재료가 채워지게 되고, 가운데 1개의 재료 저장통(11b)에는 센타껌을 위한 재료가 채워지게 된다.The material for the side gum is filled in the front and rear two material reservoirs 11a and 11c, and the material for the center gum is filled in one of the material reservoirs 11b.

이러한 사출기(10a),(10b),(10c) 및 재료 저장통(11a),(11b),(11c)은 소정의 프레임수단(100)에 의해 고정 설치되고, 각각의 사출기(10a),(10b),(10c)를 가동시키기 위한 구동수단 및 전동수단(110)은 프레임수단(100)상에 설치된다.Such injection machines 10a, 10b, 10c and material reservoirs 11a, 11b, 11c are fixedly installed by a predetermined frame means 100, and each injection machine 10a, 10b. The driving means and the driving means 110 for operating the 10c and 10c are installed on the frame means 100.

상기 사출기(10a),(10b),(10c)의 노즐(12a),(12b),(12c) 앞쪽으로는 시트형태의 껌 재료를 적층구조로 압착시키기 위한 한쌍의 압연롤러(13)가 배치된다.In front of the nozzles 12a, 12b, and 12c of the injection molding machines 10a, 10b, and 10c, a pair of rolling rollers 13 for pressing the sheet-like gum material into a laminated structure are arranged. do.

따라서, 사출기(10a),(10b),(10c)의 가동에 따라 상하부의 노즐(12a),(12c)로부터 사이드껌 시트(15)가 토출되는 동시에 가운데의 노즐(12b)로부터 센타껌 시트(14)가 토출되어 진행되고, 계속해서 앞쪽에 배치되어 있는 압연롤러(13)를 거치면서 3겹 적층구조의 츄잉껌이 만들어지게 된다.Accordingly, the side gum sheet 15 is discharged from the upper and lower nozzles 12a, 12c according to the operation of the injection molding machines 10a, 10b, 10c, and the center gum sheet (from the nozzle 12b in the middle). 14) is discharged and proceeds, the chewing gum of a three-ply laminated structure is made while passing through the rolling roller 13 arrange | positioned at the front continuously.

또한, 위와 같이 3겹으로 적층된 위아래 사이드껌 시트(15)와 가운데 센타껌 시트(14)는 제품화를 위해 일정한 두께로 압연한 후, 냉각터널을 통과시킨 다음, 종ㆍ횡으로 자르고, 재단기로 다시 크기가 작은 바둑모양의 껌을 성형시킨다.In addition, the upper and lower side gum sheets 15 and the center centrifugal sheet 14, which are stacked in three layers as described above, are rolled to a certain thickness for commercialization, then passed through a cooling tunnel, and then cut vertically and horizontally, Again, a small size of Go gum is molded.

그 다음 24시간 정도 숙성시킨 후, 코팅팬에 일정량의 바둑모양 껌을 투입하고, 코팅을 시작한다.After aging for about 24 hours, a certain amount of Go gum is added to the coating pan and coating is started.

코팅 중 자일리톨 등을 혼합한 시럽을 일정 시간마다 투입하여 충분히 건조시키면서 코팅층을 두껍게 만들어 증량시킨다.Syrup mixed with xylitol or the like is added at regular time intervals, and the coating layer is thickened while sufficiently dried to increase the coating layer.

이때, 실내의 온도와 습도는 20℃, 40% 이하를 유지하고, 송풍속도 및 온도는 25m/sec와 17℃, 팬의 rpm은 12rpm, 코팅시간은 건조상태를 점검하면서 잘 조절하여 코팅층이 매끄럽게 되도록 한다.At this time, the temperature and humidity of the room is maintained at 20 ℃, 40% or less, the blowing speed and temperature is 25m / sec and 17 ℃, the rpm of the fan 12rpm, the coating time is well controlled while checking the dry state to smooth the coating layer Be sure to

약 6시간에 걸쳐 코팅하여 일정한 양의 껌이 만들어지면 다시 24시간 정도 숙성 및 건조시킨다.After coating over about 6 hours, a certain amount of gum is made and aged again for 24 hours.

껌 표면에 광택을 내기 위해 폴리싱 팬(Polishing pan)으로 옮겨 약 100분간에 걸쳐 카나우바 왁스를 일정량 투입하여 광택을 내고, 껌 내용물을 포장하여 소비자들이 취할 수 있는 최종 츄잉껌 제품을 만든다.To polish the gum surface, it is transferred to a polishing pan and polished by adding a certain amount of carnauba wax for about 100 minutes, and packaging the gum contents to make a final chewing gum product that consumers can take.

도 2는 본 발명에 따른 3겹 츄잉껌 제조장치를 통해서 제조된 3겹 츄잉껌의일 구현예를 보여주고 있다.Figure 2 shows an embodiment of a three-ply chewing gum produced through the three-ply chewing gum manufacturing apparatus according to the present invention.

도 2에 도시한 바와 같이, 상기 3겹 츄잉껌은 중심의 센타껌(16)과 이것의 둘레를 소정의 두께로 감싸고 있는 사이드껌(17)을 기본적인 3겹 구조로 하면서, 사이드껌(17)의 표면에 코팅층(18)을 코팅처리하고, 필요하다면 코팅층(18) 위에 마지막 광택제를 도포한 구조로 이루어져 있다.As shown in Fig. 2, the three-ply chewing gum has a central three-layer chewing gum 16 and a side-gum 17 surrounding the periphery thereof with a predetermined thickness. The coating layer 18 is coated on the surface, and if necessary, the final varnish is applied onto the coating layer 18.

상기 센타껌(16)과 사이드껌(17)은 껌베이스에 소정의 유효성분, 예를 들면 자일리톨, 아라빅수용액, 감미개선제, 덱스트라나아제, 비타민, 껌메스틱, 엑티페, 마누카꿀, 향료 등을 적당한 비율로 혼합시킨 조성물을 사용할 수 있으며, 상기 코팅층(18)은 자일리톨, 껌아라빅, 향료 등을 소정의 조성비로 구성한 것을 사용할 수 있다.The center gum 16 and the side gum 17 may be a predetermined active ingredient in a gum base, for example, xylitol, arabic aqueous solution, sweetener, dextranase, vitamins, gum mastic, actifé, manuka honey, perfume It is possible to use a composition in which a suitable ratio and the like are mixed, and the coating layer 18 may be one composed of xylitol, gum arabic, perfume, etc. in a predetermined composition ratio.

따라서, 본 발명의 3겹 츄잉껌은 위와 같은 3겹 적층구조를 갖게 되므로서, 기존의 기능성 츄잉껌이 갖고 있는 쓴맛, 떫은맛 등을 효과적으로 억제할 수 있으며, 또한 점차 다양하고 새로운 형태의 제품을 요구하고 있는 소비자들의 취향을 충족시킬 수 있는 것이다.Therefore, the three-ply chewing gum of the present invention has a three-ply laminated structure as described above, thereby effectively suppressing bitterness, astringent taste, and the like of the existing functional chewing gum, and also gradually requiring a variety of new types of products. It can satisfy the taste of consumers.

이상에서와 같이 본 발명은 기존의 기능성 츄잉껌이 갖는 쓴맛, 떫은맛 등을 억제시킬 수 있는 3겹의 츄잉껌과, 이러한 3겹 츄잉껌을 일련의 자동화 공정을 통해 제조할 수 있는 장치를 제공함으로써, 츄잉껌의 기능성을 보다 향상시켜 소비자들의 만족도를 높일 수 있으며, 자동화 개념을 도입한 3겹 츄잉껌의 제조와 관련하여 생산성 측면에서의 효율화를 도모할 수 있는 장점이 있는 것이다.As described above, the present invention provides a three-ply chewing gum that can suppress bitterness, astringent taste, and the like of the existing functional chewing gum, and by providing a device that can manufacture such three-ply chewing gum through a series of automated processes, It is possible to increase the customer's satisfaction by improving the functionality more, and to improve the efficiency in terms of productivity with respect to the manufacture of the three-ply chewing gum that introduces the automation concept.

Claims (4)

3대의 사출기를 전후 거리차를 유지하면서 상하 적층구조로 배치하고, 각각의 사출기 중에서 선단부와 후단부에 배치되는 사출기에는 사이드껌을 위한 재료 저장통을 각각 연결 설치하는 동시에 중간부에 배치되는 사출기에는 센타껌을 위한 재료 저장통을 연결 설치하며, 각 사출기의 노즐로부터 토출되는 위아래 사이드껌 시트와 그 사이의 센타껌 시트를 압연롤러를 통해 3겹으로 적층시킬 수 있도록 한 구조로 이루어진 것을 특징으로 하는 3겹 츄잉껌 제조장치.The three injection molding machines are arranged in a vertically stacked structure while maintaining the front and rear distance difference, and the injection molding machines placed at the front end and the rear end of each injection molding machine are connected to each other, and a material storage container for side gum is connected. Three-ply characterized in that the material storage container for the gum is connected and installed, and the upper and lower side gum sheets discharged from the nozzles of each injection machine and the center gum sheet therebetween are stacked in three layers through a rolling roller. Chewing gum manufacturing device. 제 1 항에 있어서, 상기 3겹으로 적층된 위아래 사이드껌 시트와 가운데 센타껌 시트를 일정한 크기로 절단한 후, 바둑모양의 껌을 만든 다음, 표면 둘레를 2차례 정도의 숙성 및 건조단계를 거쳐 코팅 및 광택 처리하여 하나의 완성된 제품으로 만들 수 있는 수단을 포함하는 것을 특징으로 하는 3겹 츄잉껌 제조장치.The method of claim 1, wherein the upper and lower side gum sheets and the center center gum sheet, which are stacked in three layers, are cut to a predetermined size, and the gum is made of Go-shaped gum, followed by two aging and drying steps around the surface. A three-ply chewing gum manufacturing apparatus comprising a means that can be coated and polished into a finished product. 서로 다른 성분을 갖는 중심의 센타껌과, 상기 센타껌의 둘레를 감싸는 사이드껌의 3층 구조로 이루어진 것을 특징으로 하는 3겹 츄잉껌.Three-ply chewing gum, characterized in that consisting of a three-layer structure of the center of the center gum having different components and the side gum surrounding the center gum. 제 3 항에 있어서, 상기 사이드껌의 표면 둘레는 일정한 두께의 코팅층으로 처리되는 것을 특징으로 하는 3겹 츄잉껌.4. The chewing gum of claim 3, wherein the surface circumference of the side gum is treated with a coating layer having a constant thickness.
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