KR20020027035A - Method for managing producing video device - Google Patents
Method for managing producing video device Download PDFInfo
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- KR20020027035A KR20020027035A KR1020000058200A KR20000058200A KR20020027035A KR 20020027035 A KR20020027035 A KR 20020027035A KR 1020000058200 A KR1020000058200 A KR 1020000058200A KR 20000058200 A KR20000058200 A KR 20000058200A KR 20020027035 A KR20020027035 A KR 20020027035A
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- 238000000034 method Methods 0.000 title abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims abstract description 23
- 238000009826 distribution Methods 0.000 claims abstract description 16
- 238000012544 monitoring process Methods 0.000 claims description 3
- 230000007547 defect Effects 0.000 abstract 2
- 238000002360 preparation method Methods 0.000 abstract 1
- 238000007726 management method Methods 0.000 description 8
- 230000005856 abnormality Effects 0.000 description 4
- 238000007689 inspection Methods 0.000 description 3
- 238000012356 Product development Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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Abstract
Description
본 발명은 생산효율 및 제품 균일화를 위한 영상기기 생산 관리방법에 관한 것이다.The present invention relates to a production apparatus and a production management method for product uniformity.
일반적으로 영상기기는 무수히 많은 부품들로 이루어져 있으므로 동일한 규격의 부품을 동일한 생산라인에서 생산하더라도 제품별로 고장이 발생하거나 약간의 편차가 발생하게 되고 그 편차가 일정수준 이상일 경우 화질에 치명적인 악영향을 끼칠 수 있다.In general, since video equipment is composed of a myriad of parts, even if parts of the same standard are produced on the same production line, a breakdown or slight deviation may occur for each product. have.
따라서 제품 조립후 화면조정 및 검사 등을 수행하는 과정이 필수적이다.Therefore, the process of screen adjustment and inspection after assembling the product is essential.
종래의 기술에 따른 영상기기 생산 관리방법은 도 1에 도시된 바와 같이, 보드 및 각종 부품을 이용하여 제품을 조립한 후 제품 조정을 수행한다.As shown in FIG. 1, the apparatus for managing production of a video apparatus according to the related art performs product adjustment after assembling a product using a board and various components.
이때 제품 조정은 조립된 제품에 전원을 인가하여 동작시킨 후 제품 조정시스템을 이용하여 영상기기 내부 마이컴 값을 각 기능별, 모드별로 규격에 맞도록조정하는 공정이다.At this time, the product adjustment is the process of applying the power to the assembled product and operating it, and then adjusting the internal microcomputer value of the video device to meet the specifications for each function and mode using the product adjustment system.
이어서 제품이 규정된 규격에 맞도록 조정되었는지 품질에 이상이 없는지 검사한다.The product is then inspected to ensure that the product meets the specified specifications and is in good quality.
그리고 상기 검사시 이상이 발생되지 않았을 경우 포장하여 출하한다.And if the abnormality does not occur during the inspection is packaged and shipped.
종래의 기술에 따른 영상기기 생산 관리방법은 단순히 조정시스템을 이용하여 화면을 조정하고 나면 더 이상 그 데이터를 이용하지 않는 일회성 동작이므로 이후 연속적인 생산과 각 부품 편차로 인해 전체적인 조정값이 변하여 제품의 품질문제가 확연히 드러나기 전에는 대처할 수 없는 문제점이 있다.The production management method according to the prior art is a one-time operation that simply does not use the data after adjusting the screen simply by using the adjustment system, so that the overall adjustment value is changed due to the continuous production and deviation of each part. There is a problem that cannot be dealt with before the quality problem becomes apparent.
따라서 본 발명은 상술한 종래의 문제점을 해결하기 위하여 안출한 것으로서, 기능별/모델별 조정 데이터를 특정형식에 맞도록 분석 및 가공하여 제품 조정의 경향 및 추이를 판단가능하도록 하여 품질 이상에 미리 대처할 수 있도록 한 영상기기 생산 관리방법을 제공함에 그 목적이 있다.Therefore, the present invention has been made to solve the above-described problems, and by analyzing and processing the adjustment data for each function / model according to a specific format, it is possible to determine the tendency and trend of product adjustment to cope with quality abnormalities in advance. The purpose is to provide a method for managing the production of video equipment.
도 1은 종래의 기술에 따른 영상기기 생산 관리방법을 설명하기 위한 도면1 is a view for explaining a production apparatus management method according to the prior art
도 2는 본 발명에 따른 영상기기 생산 관리방법을 설명하기 위한 도면2 is a view for explaining a production apparatus management method according to the present invention
본 발명은 제품을 조립하고 화면조정을 수행하는 단계와, 화면조정 데이터를 생산기간별, 모델별, 기능별로 분류하여 데이터 베이스화하는 단계와, 데이터 베이스화된 화면조정 데이터를 생산기간별, 모델별, 기능별로 분석하고 표시가능형태로 가공하여 분포도를 표시하는 단계와, 그 분포도를 감시하고 기설정된 분포범위를 벗어날 경우 경고 메시지를 표시하는 단계를 포함하여 이루어짐을 특징으로 한다.The present invention comprises the steps of assembling the product and performing screen adjustment, classifying the screen adjustment data by production period, model, and function to make a database, and database-based screen adjustment data by production period, model, and function. Analyzing and processing the displayable form to display a distribution chart, and monitoring the distribution chart and displaying a warning message when the distribution chart is out of a predetermined distribution range.
이하, 첨부된 도면을 참조하여 본 발명에 따른 영상기기 생산 관리방법의 바람직한 일실시예를 설명하면 다음과 같다.Hereinafter, with reference to the accompanying drawings will be described a preferred embodiment of the imaging apparatus production management method according to the present invention.
도 2는 본 발명에 따른 영상기기 생산 관리방법을 설명하기 위한 도면이다.2 is a view for explaining a production apparatus management method according to the present invention.
본 발명에 따른 영상기기 생산 관리방법은 먼저, 보드 및 각종 부품을 이용하여 제품을 조립한 후 제품 조정을 수행한다.In the production apparatus management method according to the present invention, first, the product is assembled using a board and various components, and then the product is adjusted.
이때 제품 조정은 조립된 제품에 전원을 인가하여 동작시킨 후 제품 조정시스템을 이용하여 영상기기 내부 마이컴 값을 각 기능별, 모드별로 규격에 맞도록 조정하는 공정이다.At this time, the product adjustment is the process of applying the power to the assembled product and operating it, and then using the product adjustment system to adjust the internal microcomputer value for each function and mode according to the standard.
이어서 상기 제품 조정시 각 조정 데이터를 저장한다. 이때 조정 데이터를 모델별, 기능별로 분류하여 데이터 베이스화한다.Each adjustment data is then stored during product adjustment. At this time, the adjustment data is classified into models and functions to make a database.
그리고 상기 데이터 베이스화된 조정 데이터를 분석 및 가공한다. 즉, 소정 데이터 분석 프로그램을 이용하여 조정 데이터를 분석하고 화면상에 표시할 수 있는 형태로 가공하여 표시한다.And analyze and process the databased adjustment data. That is, the adjustment data is analyzed and displayed in a form that can be displayed on the screen using a predetermined data analysis program.
이어서 표시장치에는 상기 조정 데이터가 생산 기간별로 그래프 또는 문자형태로 표시한다.The display device then displays the adjustment data in graph or text form for each production period.
따라서 생산관리자는 상기 표시장치상에 표시된 조정데이터 분석 그래프 또는 문자데이터를 바탕으로 조정 데이터의 분포를 확인하고 예측한다. 그리고 상기 조정 데이터의 분포도가 기설정된 안전범위를 벗어나는 등의 이상 발생시 현 조정상에 문제가 발생하지 않았더라도 발생확률이 높은 것으로 판단하여 사전 경고하고 문제의 요인을 파악하여 제품개발에 재적용 함으로서 문제 발생을 미연에 방지한다.Therefore, the production manager confirms and predicts the distribution of the adjustment data based on the adjustment data analysis graph or the text data displayed on the display device. And when the distribution of the adjustment data is out of the preset safety range, even if the problem does not occur in the current adjustment, it is determined that the probability of occurrence is high, and it is warned in advance, and the cause of the problem is identified and applied again to the product development. Prevent occurrence.
한편, 제품조정이 완료되면 제품이 규정된 규격에 맞도록 조정되었는지 품질에 이상이 없는지 검사한다.On the other hand, when the product adjustment is completed, it is checked whether the product has been adjusted to the specified standard and the quality is not abnormal.
그리고 상기 검사시 이상이 발생되지 않았을 경우 포장하여 출하한다.And if the abnormality does not occur during the inspection is packaged and shipped.
본 발명에 따른 영상기기 생산 관리방법은 제품 조정 데이터를 생산기간별, 모델별, 기능별로 분류하여 데이터 베이스화하고 이를 분석한 다음 조정 데이터의 편차를 분포도 형식으로 표시함으로서 기존의 판단기준으로 이상이 없더라도 향후 이상 발생확률이 높을 경우 이를 알리고 그 분석결과를 제품개발에 적용함으로서 제품 생산 이상을 미연에 방지하여 제품 생산효율을 향상시킬 수 있는 효과가 있다.According to the present invention, the production management method according to the present invention classifies the product adjustment data by production period, model, and function to make a database, analyzes them, and then displays the deviations of the adjustment data in the form of a distribution chart. If the probability of anomaly is high, it is notified and the analysis result is applied to product development, thereby preventing product abnormalities in advance and improving product production efficiency.
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KR1020000058200A KR20020027035A (en) | 2000-10-04 | 2000-10-04 | Method for managing producing video device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010101333A1 (en) * | 2009-03-03 | 2010-09-10 | 엘지전자 주식회사 | Image apparatus production system, image apparatus inspection system, and image apparatus inspection method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2010101333A1 (en) * | 2009-03-03 | 2010-09-10 | 엘지전자 주식회사 | Image apparatus production system, image apparatus inspection system, and image apparatus inspection method |
US8555487B2 (en) | 2009-03-03 | 2013-10-15 | Lg Electronics Inc. | Imaging device production system |
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