KR20000063592A - Metal mold making for concrete ornament block - Google Patents

Metal mold making for concrete ornament block Download PDF

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Publication number
KR20000063592A
KR20000063592A KR1020000042782A KR20000042782A KR20000063592A KR 20000063592 A KR20000063592 A KR 20000063592A KR 1020000042782 A KR1020000042782 A KR 1020000042782A KR 20000042782 A KR20000042782 A KR 20000042782A KR 20000063592 A KR20000063592 A KR 20000063592A
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South Korea
Prior art keywords
mold
block
decorative
concrete
installation frame
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KR1020000042782A
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Korean (ko)
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김용태
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김용태
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Priority to KR1020000042782A priority Critical patent/KR20000063592A/en
Publication of KR20000063592A publication Critical patent/KR20000063592A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0097Press moulds; Press-mould and press-ram assemblies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B3/00Engineering works in connection with control or use of streams, rivers, coasts, or other marine sites; Sealings or joints for engineering works in general
    • E02B3/04Structures or apparatus for, or methods of, protecting banks, coasts, or harbours
    • E02B3/12Revetment of banks, dams, watercourses, or the like, e.g. the sea-floor
    • E02B3/14Preformed blocks or slabs for forming essentially continuous surfaces; Arrangements thereof
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D17/00Excavations; Bordering of excavations; Making embankments
    • E02D17/20Securing of slopes or inclines

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Paleontology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Ocean & Marine Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

PURPOSE: A mold for molding a concrete decorative block is provided by which a block buried in earth and sand and a decorative surface exposed on the outside in the concrete decorative block being piled up on an incline not to earth and sand slip down are manufactured as one body in one process and concrete decorative blocks are manufactured a lot for a short period of time. CONSTITUTION: The mold comprises: (i) a molding groove(111) which is corresponded to a block of a concrete decorative block and has opened top and bottom and the whole surface; (ii) a middle fixing mold which is fixed on an installation frame; (iii) a side pressurizing mold(120) which is coupled to the installation frame by a transferring means(122) to open and close the whole surface of the middle fixing mold(110) and has a decorative groove corresponding to a decorative surface of the concrete decorative block inside; (iv) an upper pressurization mold(130) which is installed on the upper side of the installation frame(131) by a raising means(131) to open and close the front side of the side pressurizing mold(120); (v) a lower pressurizing mold(140) which is installed on the lower side of the installation frame(180) to open and close the middle fixing mold(110) and the lower side of the side pressurizing mold(120); and (vi) a supporting stand which supports the installation frame, raising means(131)(141) and a mortar supplying means.

Description

콘크리트 장식블록 성형용 금형{METAL MOLD MAKING FOR CONCRETE ORNAMENT BLOCK}Mold for concrete decorative block molding {METAL MOLD MAKING FOR CONCRETE ORNAMENT BLOCK}

본 발명은 콘크리트 장식블록 성형용 금형에 관한 것으로, 보다 상세히는 제방이나 방파제 도로 등의 성토 작업시 토사가 흘러내리지 않도록 경사면에 적층되어 쌓여지는 콘크리트 장식블록 중 토사에 매입되는 블록과 외부로 노출되는 장식면이 일 공정에 의해 일체로 제작됨은 물론 단 시간 내에 콘크리트 장식블록을 다량 생산하도록 함으로써 제품의 품질 및 경쟁력을 향상시킬 수 있도록 구성된 새로운 개념의 콘크리트 장식블록 성형용 금형에 관한 것이다.The present invention relates to a mold for molding a concrete decorative block, and more specifically, to be exposed to the outside of the blocks embedded in the soil and stacked out of the concrete decorative blocks stacked on the inclined surface so that the soil does not flow during the embankment or breakwater road work The present invention relates to a mold for molding a concrete decorative block of a new concept, which is configured to improve the quality and competitiveness of a product by making a decorative surface integrally manufactured by one process and producing a large amount of concrete decorative blocks within a short time.

일반적으로 콘크리트 장식블록은 도 1a에 도시한 바와 같이 옹벽(20)의 표면으로 노출되는 몸통부(11a)와 토사(22)에 매입됨과 아울러 중앙부위에 철근(23)이 삽입되는 철근삽입공(11b)을 갖는 쐬기부(11c)가 목부(11d)에 의해 일체로 형성된 블록(11)과, 상기 블록(11)의 몸통부(11a)의 전면에는 부착되며 다양한 형상과 모양을 갖는 장식면(12)이 일체로 결합되어 구성된다.In general, the concrete decorative block is embedded in the body portion (11a) and the soil (22) exposed to the surface of the retaining wall 20, as shown in Figure 1a and the reinforcement insertion hole (3) is inserted into the central portion ( 11b) having a drain portion 11c integrally formed by the neck portion 11d and the front surface of the body portion 11a of the block 11 and having a decorative surface having various shapes and shapes ( 12) is configured to be integrally coupled.

이와 같은 콘크리트 장식블록(10)에 의해 쌓여지는 옹벽(20)은 도 1b 및 도 1c에 도시한 바와 같이 다수의 단위 콘크리트 장식블록(10)의 몸통부(11a)가 외부로 노출되는 상태로 하여 경사면(21)을 따라 적층되는데 이때 상기 콘크리트 장식블록(10)의 쐬기부(11c)와 목부(11d)는 토사(22)로 매워지고, 상기 단위 콘크리트 장식블록(10)의 몸통부(11a)와 몸통부(11a) 사이에는 반죽상태의 부착모르타르(24)가 내재되어 상기 단위 콘크리트 장식블록(10)의 몸통부(11a)와 몸통부(11a)가 서로 결합되면서 일정높이로 쌓여지며 시공되었다.The retaining wall 20 stacked by the concrete decorative block 10 is in a state in which the trunk portions 11a of the plurality of unit concrete decorative blocks 10 are exposed to the outside as shown in FIGS. 1B and 1C. Stacked along the inclined surface 21, wherein the drain portion 11c and the neck portion 11d of the concrete decorative block 10 is filled with earth and sand 22, the body portion 11a of the unit concrete decorative block 10 Between the body portion (11a) and the attachment mortar (24) of the dough state is embedded, the body portion (11a) and the body portion (11a) of the unit concrete decorative block 10 is coupled to each other and piled up to a certain height .

때문에 토압이 어느 정도 발생되더라도 상기 콘크리트 장식블록(10)의 쐬기부(11c)와 목부(11d)가 토사(22)에 매입되어 있고 또 상기 단위 콘크리트 장식블록(10)의 몸통부(11a)와 몸통부(11a)가 부착모르타르(24)에 의해 서로 결합되어 단위 콘크리트 장식블록(10) 상호간에 서로 지지됨으로 토압을 받는 부분의 콘크리트 장식블록(10)이 돌출되지 않아 옹벽(20)이 무너지게 되는 것을 방지할 수 있었으며, 특히 블록의 전면에 결합되는 장식면을 통해 옹벽(20)이 쌓여지는 주변 환경에 따라 다양한 형상 및 무늬를 표현할 수 있음으로 경사면의 토사가 흘러내리지 않도록 하는 효과와 동시에 옹벽(20)의 미적 아름다움을 강조하여 시공할 수 있는 장점이 있었다.Therefore, even if the earth pressure is generated to some extent, the drain portion 11c and the neck portion 11d of the concrete decorative block 10 is embedded in the soil sand 22, and the body portion 11a of the unit concrete decorative block 10 and The body portion 11a is coupled to each other by the attachment mortar 24 to support each other between the unit concrete decorative blocks 10 so that the concrete decorative block 10 of the portion subjected to earth pressure does not protrude so that the retaining wall 20 collapses. It was possible to prevent, and in particular, through the decorative surface coupled to the front surface of the block can represent a variety of shapes and patterns according to the surrounding environment in which the retaining wall 20 is stacked, the effect of preventing the earth and sand of the inclined surface to flow down at the same time There was an advantage that construction can be emphasized with the aesthetic beauty of (20).

그런데, 이와 같은 콘크리트 장식블록(10)의 제작을 종래에는 도 3에 도시한 바와 같이 일정한 블록과 같은 성형요홈(41)을 갖는 형틀(40)에 모르타르(10')을 주입한 후 양생하여 목부(11d)에 의해 몸통부(11a)와 철근삽입홀(11b)를 갖는 쐬기부(11c)가 일체로 결합된 형상의 정형화된 블록(11)을 건식으로 미리 성형하고, 이후 장식면(12)의 형상과 같은 장식요홈(51)을 갖는 형틀(50)에 반죽상태의 모르타르(10')을 넣은 후 미리 성형된 블록(11)의 몸통부(11a)를 상기 형틀(50)의 장식요홈(51)에 담긴 모르타르(10') 위에 올려 놓은 다음 형틀(50)을 진동시켜 상기 블록(11)의 몸통부(11a)가 형틀에 담긴 반죽상태의 장식면(12)에 습식에 의해 부착되도록 한 상태에서 장식면(12)을 양생시키며, 이후 상기 블록(11)의 몸통부(11a)에 부착되어 양생된 장식면(12)을 형틀(50)에서 떼어냄으로써 콘크리트 장식블록(10)의 제작을 완료하였다.By the way, in the conventional manufacturing of such a concrete decorative block 10, as shown in Figure 3, after injecting the mortar (10 ') into the mold 40 having a molding groove 41, such as a constant block, and cured the neck The molded part 11 of the shape in which the body part 11a and the drain part 11c having the reinforcing hole 11b are integrally coupled by 11d is previously formed in a dry manner, and then the decorative surface 12 After inserting the mortar (10 ') of the dough state into the mold 50 having a decorative groove 51, such as the shape of the preformed body 11a of the block 11, the decorative groove of the mold 50 ( 51) and then placed on the mortar (10 ') contained in the mold 50 is vibrated so that the body portion (11a) of the block 11 is wet attached to the decorative surface 12 of the dough state contained in the mold Curing the decorative surface 12 in the state, and then attached to the body portion (11a) of the block 11 to remove the cured decorative surface 12 from the mold 50 It was written to complete the manufacture of decorative concrete blocks (10).

때문에, 겨울과 같이 온도가 낮은 경우에는 별도로 제작되어 부착된 상기 블록(11)의 몸통부(11a)와 장식면(12)이 각각 별도로 수축되면서 상호 이격되어 결국에는 장식면(12)이 갈라지거나 블록(11)의 몸통부(11a)에서 떨어지게 되는 문제점이 있었다.Therefore, when the temperature is low, such as winter, the body portion (11a) and the decorative surface 12 of the block 11, which is manufactured and attached separately, are separately contracted and spaced apart from each other, and eventually the decorative surface 12 is divided or There was a problem falling off the body portion (11a) of the block (11).

또한, 이러한 콘크리트 장식블록(10)의 제작 과정은 블록(11)을 먼저 성형하는 단계와, 형틀(50)의 장식요홈(51)에 반죽상태의 모르타르(10')을 넣는 단계와, 상기 반죽상태의 모르타르(10')이 담긴 형틀(50)의 장식요홈(51)에 미리 성형된 블록(11)의 몸통부(11a)를 삽입한 후 형틀(50)을 진동시켜 블록(11)의 몸통부(11a)에 상기 형틀(50)의 장식요홈(51)에 담긴 반죽상태의 장식면(12)에 부착되도록 하는 단계와, 상기 블록(11)의 몸통부(11a)에 부착된 반죽상태의 장식면(12)을 양생하는 단계와, 상기 양생된 장식면(12)을 형틀(50)에서 떼어내는 단계를 걸쳐 콘크리트 장식블록(10)의 제작을 완료됨으로 작업 시간이 오래 걸림은 물론 작업이 번거롭고 불편한 문제점이 있었다.In addition, the manufacturing process of the concrete decorative block 10 is the step of forming the block 11 first, the step of putting the mortar (10 ') of the dough state in the decorative groove 51 of the mold 50, and the dough After inserting the body portion 11a of the pre-formed block 11 into the decorative groove 51 of the mold 50 containing the mortar 10 'in a state, the mold 50 is vibrated to cause the body of the block 11 to vibrate. And attaching to the decorative surface 12 of the dough state contained in the decorative groove 51 of the mold 50 at the portion 11a, and of the dough state attached to the body portion 11a of the block 11. Through the step of curing the decorative surface 12 and the step of removing the cured decorative surface 12 from the mold 50, the production of the concrete decorative block 10 is completed, the work takes a long time as well as the work There was a troublesome and uncomfortable problem.

본 발명은 상기한 바와 같은 문제점에 착안하여 제안된 것으로, 그 목적은 콘크리트 장식블록의 블록과 장식면이 건식으로 동시에 일체로 제작됨은 물론 비교적 짧은 시간에 콘크리트 장식블록을 다량 생산함으로써 제품의 품질 및 경쟁력을 향상시킬 수 있도록 구성된 콘크리트 장식블록 성형용 금형을 제공 하고자 하는 것이다.The present invention has been proposed in view of the problems described above, the object of which is that the blocks and decorative surfaces of the concrete decorative block is made integrally at the same time as a dry, as well as to produce a large amount of concrete decorative blocks in a relatively short time, It is to provide a mold for molding a concrete decorative block configured to improve the competitiveness.

이와 같은 목적을 달성하기 위한 본 발명의 특징에 따르면, 내부에 콘크리트 장식블록의 블록과 대응되는 형상의 상하 및 전면 개구된 성형요홈이 형성되며, 설치프레임에 고정 결합되는 중간고정금형과; 상기 중간고정금형의 전면을 개폐하도록 이송수단에 의해 상기 설치프레임에 이송 가능하게 결합되며, 내면에 콘크리트 장식블록의 장식면과 대응되는 장식요홈이 형성된 측면가압금형과; 상기 중간고정금형 및 측면가압금형의 상면을 개폐하도록 상기 설치프레임의 상측에 승강수단에 의해 승강 가능하게 설치되는 상부가압금형과; 상기 중간고정금형 및 측면가압금형의 하면을 개폐하도록 상기 설치프레임의 하측에 승강수단에 의해 승강 가능하게 설치되는 하부가압금형과; 상기 설치프레임과 승강수단과 모르타르공급수단 등을 지지하는 설지대로 구성된 것을 특징으로 하는 콘크리트 장식블록 성형용 금형이 제공된다.According to a feature of the present invention for achieving the above object, the upper and lower and the front opening forming grooves of the shape corresponding to the block of the concrete decorative block is formed therein, and the middle fixed mold fixedly coupled to the installation frame; A side pressure mold coupled to the installation frame by a transfer means to open and close the front surface of the middle fixed mold, and having a groove formed in the inner surface corresponding to a decoration surface of the concrete decoration block; An upper pressurizing mold installed on an upper side of the installation frame to be lifted and lowered by lifting means to open and close the upper surfaces of the middle fixed mold and the side press mold; A lower pressing mold which is installed to be lifted and lowered by a lifting means to open and close the lower surfaces of the intermediate fixed mold and the side pressure mold; Provided is a mold for forming a concrete decorative block, characterized in that the assembly frame for supporting the installation frame and the lifting means and mortar supply means.

도 1a과 도 1b 및 도 1c는 통상적인 콘크리트 장식블록을 나타낸 사시도와, 상기 콘크리트 장식블록으로 쌓여진 옹벽을 나타낸 단면도.1a, 1b and 1c are a perspective view showing a conventional concrete decorative block, and a cross-sectional view showing a retaining wall stacked with the concrete decorative block.

도 2는 종래에 콘크리트 장식블록의 제조방법을 나타낸 공정도.Figure 2 is a process diagram showing a method of manufacturing a conventional concrete decorative block.

도 3은 본 발명의 실시예에 의한 콘크리트 장식블록 성형용 금형을 나타낸 사시도.3 is a perspective view showing a mold for molding a concrete decorative block according to an embodiment of the present invention.

도 4는 본 발명인 콘크리트 장식블록 성형용 금형이 설치된 모습을 나타낸 구성도.Figure 4 is a block diagram showing a state in which the mold for molding the concrete decorative block of the present invention is installed.

<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>

100 : 콘크리트 장식블록 성형용 금형100: Mold for molding concrete decorative block

110 : 중간고정금형 111 : 성형요홈110: intermediate fixing mold 111: molding groove

120 : 측면가압금형 120a : 모양블록120: side pressure mold 120a: shape block

120b : 이송블록 121 : 장식요홈120b: transfer block 121: decorative groove

122 : 이송수단 122a : 피스톤122: conveying means 122a: piston

122b : 실린더 130 : 상부가압금형122b: Cylinder 130: Upper press mold

131 : 승강수단 131a : 피스톤131: lifting means 131a: piston

131b : 실린더 140 : 하부가압금형131b: Cylinder 140: Lower pressure mold

141 : 승강수단 141a : 피스톤141: lifting means 141a: piston

141b : 실린더 142 : 받침판141b: cylinder 142: support plate

150 : 모르타르공급수단 151 : 호퍼150: mortar supply means 151: hopper

152 : 정량버켓 160 : 가열수단152: dosing bucket 160: heating means

161 : 열판 162 : 전원선161: hot plate 162: power line

163 : 스위치 170 : 설지대163: switch 170: the tongue

171 : 베이스프레임 172 : 상부지지프레임171: base frame 172: upper support frame

180 : 설치프레임 181 : 진동수단180: installation frame 181: vibration means

190 : 받침판이송수단190: support plate transport means

이하 본 발명인 콘크리트 장식블록 성형용 금형을 첨부된 도면을 참조하여 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings for molding a concrete decorative block molding as follows.

도 3은 본 발명의 실시예에 의한 콘크리트 장식블록 성형용 금형을 나타낸 사시도이고, 도 4는 본 발명인 콘크리트 장식블록 성형용 금형이 설치된 모습을 나타낸 구성도이다.3 is a perspective view showing a mold for molding a concrete decorative block according to an embodiment of the present invention, Figure 4 is a block diagram showing a state in which the mold for molding a concrete decorative block of the present invention is installed.

도시한 바와 같이 본 발명인 콘크리트 장식블록 성형용 금형(100)은 내부에 콘크리트 장식블록(10)의 몸통부(11a)와 목부(11d)와 쐬기부(11c)와 대응되는 형상의 상하 및 전면 개구된 성형요홈(111)이 형성되며 설치프레임(180)에 고정 결합되는 중간고정금형(110)과, 상기 중간고정금형(110)의 전면을 개폐하도록 이송수단(122)에 의해 상기 설치프레임(180)에 이송 가능하게 결합되며 내면에 콘크리트 장식블록(10)의 장식면(12)과 대응되는 장식요홈(121)이 형성된 측면가압금형(120)과, 상기 중간고정금형(110) 및 측면가압금형(120)의 상면을 개폐하도록 상기 설치프레임(180)의 상측에 승강수단(131)에 의해 승강 가능하게 설치되는 상부가압금형(130)과, 상기 중간고정금형(110) 및 측면가압금형(120)의 하면을 개폐하도록 상기 설치프레임(180)의 하측에 승강수단(141)에 의해 승강 가능하게 설치되는 하부가압금형(140)과, 상기 중간고정금형(110)의 성형요홈(111) 및 측면가압금형(120)의 장식요홈(121)에 반죽 상태의 모르타르(10')를 일정량씩 반복적으로 주입하는 모르타르공급수단(150)과, 상기 측면가압금형(120)의 성형요홈(111)에 주입되어 성형요홈(111)의 내부면과 접촉하는 반죽 성형 상태의 콘크리트 장식블록(10)의 장식면(12)이 열에 의해 순간 압력이 발생되어 측면가압금형(120)의 성형요홈(111)에서 용이하게 이탈될 수 있도록 하는 가열수단(160)과, 상기 설치프레임(180)과 승강수단(131)(141)과 모르타르공급수단(150) 등을 지지하는 설지대(170)가 포함되어 구성된다.As shown in the present invention, the concrete decorative block molding mold 100 has upper and lower openings and front openings of shapes corresponding to the trunk portion 11a and the neck portion 11d and the drain portion 11c of the concrete decorative block 10 therein. Molded groove 111 is formed and the intermediate fixing mold 110 is fixedly coupled to the installation frame 180, and the installation frame 180 by the transport means 122 to open and close the front of the intermediate fixing mold 110 The side pressing mold 120 and the intermediate fixing mold 110 and the side pressing mold, which are coupled to be transportably coupled to the inner surface and have a recess groove 121 corresponding to the decorative surface 12 of the concrete decorative block 10 on the inner surface thereof. The upper pressing mold 130 and the middle fixed mold 110 and the side pressing mold 120 are installed to be elevated by the lifting means 131 on the upper side of the installation frame 180 to open and close the upper surface of the 120. By lifting means 141 on the lower side of the installation frame 180 to open and close the bottom A predetermined amount of the mortar (10 ') of the dough state in the lower pressing mold 140 and the molding groove 111 of the intermediate fixed mold 110 and the decorative groove 121 of the side pressing mold 120 to be strongly installed. Mortar supply means 150 to be repeatedly injected each time, and the concrete decorative block 10 of the dough molding state in contact with the inner surface of the molding groove 111 is injected into the molding groove 111 of the side pressing mold 120 The heating surface 160 and the installation frame 180 and the lifting means to allow the decorative surface 12 of the instantaneous pressure is generated by the heat to be easily separated from the molding groove 111 of the side pressure mold 120 131, 141 and the mortar support 170 for supporting the mortar supply means 150 is configured to include.

상기 상부가압금형(130)과 하부가압금형(140)을 승강시키는 승강수단(131)(141) 및 상기 측면가압금형(120)을 이송시키는 이송수단(122)은 유압 또는 공압을 이용하여 피스톤(122a)(131a)(141a)을 이송시키는 실린더(122b)(131b)(141b)가 이용된다.The lifting means 131 and 141 for elevating the upper pressing mold 130 and the lower pressing mold 140 and the conveying means 122 for transferring the side pressing mold 120 are pistons using hydraulic or pneumatic pressure. Cylinders 122b, 131b and 141b for transferring 122a, 131a and 141a are used.

상기 설지대(170)는 중간부위에 상기 설치프레임(180)이 배치되고, 하부에는 상기 하부가압금형(140)을 승강시키는 승강수단(141)의 실린더(141b)가 상면에 수직으로 지지 고정되는 베이스프레임(171)이 배치되며, 상부에는 상기 상부가압금형(130)을 승강시키는 승강수단(131)의 실린더(131b)가 저면에 수직으로 지지 고정되는 상부지지프레임(172)이 배치된다.The installation table 170 is the installation frame 180 is disposed in the middle portion, the lower portion of the cylinder 141b of the lifting means 141 for elevating the lower pressing mold 140 is vertically supported and fixed to the upper surface The base frame 171 is disposed, the upper support frame 172 is disposed on the top of the cylinder 131b of the lifting means 131 for elevating the upper pressing mold 130 is vertically supported and fixed to the bottom.

또한, 상기 설치프레임(180)에는 상기 중간고정금형(110)의 성형요홈(111)과 측면가압금형(120)의 장식요홈(121)에 주입되는 반죽 상태의 모르타르(10')를 진동시켜 상기 성형요홈(111) 및 장식요홈(121)에 골고루 주입되고록 하는 진동수단(181)이 구비된다.In addition, the installation frame 180 vibrates the mortar (10 ') of the dough state injected into the molding groove 111 and the decorative groove 121 of the side pressing mold 120 of the intermediate fixed mold 110 Vibration means 181 to be evenly injected to the molding groove 111 and the decorative groove 121 is provided.

상기 모르타르공급수단(150)은 반죽 상태의 모르타르(10')가 저장되는 호퍼(151)와, 상기 호퍼(151)에 저장된 모르타르(10')를 일정량씩 상기 중간고정금형(110)의 성형요홈(111) 및 측면가압금형(120)의 장식요홈(121)에 주입하도록 설치프레임(180)에 슬라이드 가능하게 배치되는 정량버켓(152)으로 구성된다.The mortar supply means 150 is a molding groove of the intermediate fixed mold 110 by a predetermined amount of the hopper 151 in which the mortar 10 'of the dough state is stored and the mortar 10' stored in the hopper 151 by a predetermined amount. It consists of a fixed quantity bucket 152 slidably disposed in the installation frame 180 to be injected into the recess 111 of the side 111 and the side pressing mold 120.

상기 측면가압금형(120)은 장식요홈(121)이 내부면에 형성된 모양블록(120a)과 상기 모양블록(120a)이 지지됨과 아울러 이송수단(122)에 의해 슬라이드 이송되는 이송블록(120b)으로 구성된다.The side pressure mold 120 is a shape block (120a) and the shape block (120a) is formed on the inner surface of the groove recess 121 is supported by the transfer block (120b) and the slide is transported by the transfer means 122 It is composed.

상기 측면가압금형(120)이 이송블록(120b)과 모양블록(120a)으로 분리 구성하는 것은 옹벽(20)이 시공되는 주변상황에 따라 그 형상 및 모양을 변화시킨 콘크리트 장식블록(10)의 장식면(12) 형상에 따라 상기 장식면 형상과 대응되는 장식요홈(121)을 갖는 모양블록(120a)을 다수 구비한 후 선택적으로 모양블록(120a)을 이송블록(120b)에 교체 결합함으로써 콘크리트 장식블록(10)의 성형작업을 보다 신속하게 할 수 있도록 하기 위함이다.The side pressing mold 120 is separated into a transfer block 120b and a shape block 120a to decorate the decorative concrete block 10 whose shape and shape are changed according to the surrounding situation in which the retaining wall 20 is constructed. After having a plurality of shape blocks (120a) having a decorative groove 121 corresponding to the decoration surface shape according to the shape of the surface (12) and optionally replace the shape block (120a) to the transfer block (120b) concrete decoration This is to make the molding operation of the block 10 more quickly.

상기 가열수단(160)은 전기 에너지를 열에너지로 변환하는 열판(161)과 상기 열판(161)으로 전원을 인가하는 전원선(162)과 상기 전원선(162)을 통해 열판(161)으로 인가되는 전원을 차폐하는 스위치(163)로 구성되며, 상기 열판(161)은 측면가압금형(120)의 장식요홈(121) 내부면에 열을 효율적으로 전달할 수 있도록 상기 측면가압금형(120)의 이송블록(120b)과 모양블록(120a) 사이에 내장되는 것이 바람직하다.The heating means 160 is applied to the hot plate 161 through a hot plate 161 for converting electrical energy into thermal energy and a power line 162 for applying power to the hot plate 161 and the power line 162. Consists of a switch 163 for shielding the power, the hot plate 161 is a transfer block of the side pressure mold 120 so as to efficiently transfer heat to the inner surface of the recess groove 121 of the side pressure mold 120 It is preferably embedded between the 120b and the shape block 120a.

미 설명부호인 142는 반죽 상태의 모르타르(10')가 중간고정금형(110)과 측면가압금형(120)에 의해 일정형상으로 성형된 콘크리트 장식블록(10)을 받친 받침판이며, 190은 상기 받침판(142)을 하부가압금형(140)의 상면으로 하나씩 자동적으로 공급하는 받침판이송수단이다.Unexplained reference numeral 142 is a support plate supporting the concrete decorative block 10 formed in a predetermined shape by the mortar (10 ') of the kneading state intermediate mold 110 and the side pressing mold 120, 190 is the support plate The support plate conveying means for automatically supplying 142 to the upper surface of the lower pressing mold 140 one by one.

이와 같이 구성된 본 발명인 콘크리트 장식블록 성형용 금형(100)의 작용은 다음과 같다.The action of the mold 100 for concrete decorative block molding of the present invention configured as described above is as follows.

상기 측면가압금형(120)이 이송수단(122)에 의해 이송되어 중간고정금형(110)의 성형요홈(111) 전면을 막으며 결합되는데, 이때 상기 측면가압금형(120)이 중간고정금형(110)의 성형요홈(111) 전면을 완전히 밀폐하는 것이 아니라 측면가압금형(120)의 모양블록(120a)만이 중간고정금형(110)의 성형요홈(111) 전면을 막도록 결합된다.The side pressing mold 120 is transported by the conveying means 122 and is coupled to block the front surface of the molding groove 111 of the intermediate fixing mold 110, wherein the side pressing mold 120 is the intermediate fixing mold 110 Rather than completely sealing the front face of the molding recess 111, only the shape block 120a of the side pressing mold 120 is coupled to block the front face of the molding recess 111 of the intermediate fixing mold 110.

이후 하부가압금형(140)의 상면에 받침판(142)이 올려진 후 상기 하부가압금형(140)이 승강수단(141)에 의해 상승되어 상기 받침판(142)이 상호 결합된 측면가압금형(120)과 중간고정금형(110)의 저면에 밀착된다.After the supporting plate 142 is raised on the upper surface of the lower pressing mold 140, the lower pressing mold 140 is lifted by the lifting means 141 so that the supporting plate 142 is mutually coupled side pressure mold 120 And close to the bottom of the intermediate fixed mold (110).

이후 상기 모르타르공급수단(150)의 정량버켓(152)이 슬라이드 이송되면서 호퍼(151)에 저장된 일정량의 모르타르(10')를 측면가압금형(120)에 의해 전면이 막힌 중간고정금형(110)의 성형요홈(111) 상측 입구를 통해 주입하게된다.Thereafter, the fixed quantity bucket 152 of the mortar supply means 150 slides and transfers a predetermined amount of the mortar 10 'stored in the hopper 151 by the side pressing mold 120 of the middle fixed mold 110. The injection hole 111 is injected through the upper inlet.

이후 상기 상부가압금형(130)이 승강수단(131)에 의해 하강되어 중간고정금형(110) 및 측면가압금형(120)에 담긴 모르타르(10')를 가압함과 동시에 측면가압금형(120)이 이송수단(122)에 의해 중간고정금형(110) 방향으로 더 진행되면서 상기 측면가압금형(120)의 이송블록(120b)이 중간고정금형(110)의 성형요홈(111) 전면에 밀착될 때 까지 모르타르(10')를 가압하여 모르타르(10')를 측면가압금형(120)의 장식요홈(121) 및 중간고정금형(110)의 성형요홈(111)에 밀어 넣음으로써 모르타르(10')를 일정 형상 즉 콘크리트 장식블록(10)과 같은 형상으로 성형하게되는데, 이때 상기 설치프레임(180)에 구비된 진동수단(181)에 의해 모르타르(10')가 진동되면서 중간고정금형(110)의 성형요홈(111) 및 측면가압금형(120)의 장식요홈(121)에 모르타르(10')가 골고루 주입되도록 하게되며, 상기 가열수단(160)의 열판(161)은 측면가압금형(120)의 모양블록(120a)을 가열하여 상기 모양블록(120a)의 성형요홈(111)에 내부면과 접촉하는 반죽 성형 상태의 콘크리트 장식블록(10)의 장식면(12)이 열에 의해 순간 압력이 발생되도록 함으로써 측면가압금형(120)의 성형요홈(111)에서 일정형상을 갖는 반죽 상태로 성형된 콘크리트 장식블록(10)의 장식면(12)이 측면가압금형(120)의 장식요홈(121)에서 용이하게 이탈될 수 있도록 하게된다.Thereafter, the upper pressing mold 130 is lowered by the elevating means 131 to press the mortar 10 'contained in the middle fixed mold 110 and the side pressing mold 120 and at the same time the side pressing mold 120 Further moving toward the middle fixed mold 110 by the transfer means 122 until the transfer block 120b of the side pressing mold 120 is in close contact with the front surface of the forming recess 111 of the middle fixed mold 110. Pressing the mortar (10 ') by pressing the mortar (10') into the groove (121) of the side pressing mold 120 and the forming groove (111) of the intermediate fixed mold (110) by pressing the mortar (10 ') constant. It is molded in the same shape as the concrete decorative block 10, wherein the mortar (10 ') is vibrated by the vibration means 181 provided in the installation frame 180, forming grooves of the intermediate fixed mold (110) The mortar (10 ') is to be evenly injected into the decorative groove 121 of the 111 and the side pressing mold 120, the The hot plate 161 of the heating means 160 heats the shape block 120a of the side pressing mold 120 to decorate the concrete in the state of forming the dough in contact with the inner surface of the forming recess 111 of the shape block 120a. Decorative surface 12 of the block 10, the decorative surface of the concrete decorative block 10 molded in a dough state having a predetermined shape in the molding groove 111 of the side pressing mold 120 by generating a momentary pressure by heat 12 is to be easily detached from the decorative groove 121 of the side pressing mold (120).

이후 상기 모르타르(10')를 가압하던 상부가압금형(130)과 측면가압금형(120)과 하부가압금형(140)의 가압력이 동시에 해지된 후 상기 측면가압금형(120)이 이송수단(122)에 의해 중간고정금형(110)에서 이탈되고, 이어 하부가압금형(140)이 승강수단(141)에 의해 하강되어 상기 하부가압금형(140) 위에 놓인 받침판(142)이 하강됨과 동시에 상기 상부가압금형(130)이 승강수단(131)에 의해 일정구간 하강하게되는데, 이때 상기 중간고정금형(110) 및 측면가압금형(120)에 의해 일정형상으로 형성된 콘크리트 장식블록(10)이 자중 및 상부가압금형(130)의 가압력에 의해 상기 중간고정금형(110)의 성형요홈(111)에서 이탈되어 받침판(142)에 올려진 상태로 하강하게 된다.Thereafter, the pressing force of the upper pressing mold 130, the side pressing mold 120, and the lower pressing mold 140, which pressurizes the mortar 10 ', is released at the same time, and then the side pressing mold 120 transfers the means 122. It is separated from the middle fixed mold 110 by, the lower pressing mold 140 is lowered by the elevating means 141, the support plate 142 placed on the lower pressing mold 140 is lowered and at the same time the upper pressing mold 130 is lowered by the lifting means 131 a predetermined section, wherein the concrete decorative block 10 formed in a predetermined shape by the intermediate fixing mold 110 and the side pressing mold 120 is the weight and the upper pressing mold Due to the pressing force of the 130 is separated from the molding groove 111 of the intermediate fixed mold 110 is lowered to the state raised on the support plate 142.

이후 상기 일정형상으로 형성된 콘크리트 장식블록(10)이 올려진 받침판(142)은 모르타르(10')를 양생하는 건조실로 옮겨지게 되며, 상기 건조실에서 반죽 상태의 콘크리트 장식블록(10)이 완전히 양생되면 일정강도 및 모양을 갖는 콘크리트 장식블록(10)이 완성된다.Thereafter, the supporting plate 142 on which the concrete decorative block 10 formed in a predetermined shape is placed is transferred to a drying chamber curing the mortar 10 ', and when the concrete decorative block 10 in the dough state is completely cured in the drying chamber. Concrete decorative block 10 having a certain strength and shape is completed.

이상에서 설명한 바와 같은 본 발명인 콘크리트 장식블록 성형용 금형은 콘크리트 장식블록의 블록과 장식면을 건식으로 일체로 동시에 성형하게 됨으로 종래의 콘크리트 장식블록의 단점 즉 겨울과 같이 온도가 낮은 경우 별도로 제작되어 상호 부착되었던 블록(건식)의 몸통부와 장식면(습식)이 각각 수축되어 장식면이 갈라지거나 블록의 몸통부에서 떨어지게되는 문제점을 미연에 방지할 수 있는 효과가 있다.As described above, the mold for molding a concrete decorative block of the present invention is integrally formed simultaneously with a block and a decorative surface of a concrete decorative block by a dry type, which is a disadvantage of the conventional concrete decorative block, that is, separately manufactured when the temperature is low such as winter. The body and the decorative surface (wet) of the block (dry) that was attached is contracted, respectively, there is an effect that can prevent the problem that the decorative surface is split or fall off the body of the block.

또한, 콘크리트 장식블록 성형용 금형은 콘크리트 장식블록의 블록과 장식면을 동시에 성형하게 됨으로 종래의 콘크리트 장식블록 제조방법에 비하여 즉 장식면의 형상과 같은 장식요홈을 갖는 형틀에 반죽 상태의 모르타르를 넣은 후 미리 성형된 블록의 몸통부를 상기 모르타르 위에 올려 놓아 부착되도록 한 상태에서 장식면을 양생시킨 후 형틀을 떼어내어 콘크리트 장식블록을 제작하는 종래의 콘크리트 장식블록 제작방법에 비하여 제작공정 및 시간을 단축할 수 있음으로 작업의 효율성 및 제품의 질을 향상시킬 수 있음은 물론 단 시간 내에 콘크리트 장식블록의 다량생산이 가능함으로 제품의 가격 경쟁력을 향상시킬 수 있는 효과가 있다.In addition, the mold for molding the concrete decorative block is to form the block and the decorative surface of the concrete decorative block at the same time, compared to the conventional method for manufacturing a concrete decorative block, that is, the mortar of the dough state in the mold having the same groove as the shape of the decorative surface After curing the decorative surface in the state to put the body portion of the pre-molded block on the mortar to be attached, and then to remove the mold to reduce the production process and time compared to the conventional concrete decorative block manufacturing method of manufacturing a concrete decorative block As a result, it is possible to improve work efficiency and product quality, as well as to produce a large amount of concrete decorative blocks in a short time, thereby improving the price competitiveness of the product.

Claims (3)

내부에 콘크리트 장식블록의 블록(11)과 대응되는 형상의 상하 및 전면 개구된 성형요홈(111)이 형성되며, 설치프레임(180)에 고정 결합되는 중간고정금형(110)과; 상기 중간고정금형(110)의 전면을 개폐하도록 이송수단(122)에 의해 상기 설치프레임(180)에 이송 가능하게 결합되며, 내면에 콘크리트 장식블록(10)의 장식면(12)과 대응되는 장식요홈(121)이 형성된 측면가압금형(120)과; 상기 중간고정금형(110) 및 측면가압금형(120)의 상면을 개폐하도록 상기 설치프레임(180)의 상측에 승강수단(131)에 의해 승강 가능하게 설치되는 상부가압금형(130)과; 상기 중간고정금형(110) 및 측면가압금형(120)의 하면을 개폐하도록 상기 설치프레임(180)의 하측에 승강수단(141)에 의해 승강 가능하게 설치되는 하부가압금형(140)과; 상기 설치프레임(180)과 승강수단(131)(141)과 모르타르공급수단(150) 등을 지지하는 설지대(170)로 구성된 것을 특징으로 하는 콘크리트 장식블록 성형용 금형.Forming grooves 111 formed in the upper and lower and front openings of the shape corresponding to the block 11 of the concrete decorative block therein is formed, the middle fixed mold 110 is fixedly coupled to the installation frame 180; The decoration is coupled to the installation frame 180 by the transport means 122 to open and close the front of the intermediate fixing mold 110, the decoration corresponding to the decorative surface 12 of the concrete decorative block 10 on the inner surface A side pressing mold 120 having a recess 121 formed therein; An upper pressing mold 130 installed on the upper side of the installation frame 180 so as to be elevated by an elevating means 131 to open and close the upper surfaces of the intermediate fixed mold 110 and the side pressure mold 120; A lower pressing mold 140 installed to be lifted and lowered by an elevating means 141 on the lower side of the installation frame 180 to open and close the lower surfaces of the intermediate fixed mold 110 and the side pressure mold 120; Mold for molding a concrete decorative block, characterized in that consisting of a mounting table 170 for supporting the installation frame 180, the lifting means (131, 141) and the mortar supply means (150). 제 1 항에 있어서, 상기 중간고정금형(110)의 성형요홈(111) 및 측면가압금형(120)의 장식요홈(121)에 반죽 상태의 모르타르(10')를 일정량씩 반복적으로 주입하는 모르타르공급수단(150)이 포함되어 구성된 것을 특징으로 하는 콘크리트 장식블록 성형용 금형.According to claim 1, Mortar supply for repeatedly injecting a predetermined amount of mortar (10 ') of the dough state into the molding groove 111 and the decorative groove 121 of the side pressing mold 120 of the intermediate fixed mold (110) Mold for molding a concrete decorative block, characterized in that it comprises a means (150). 제 1 항 또는 제 2 항에 있어서, 상기 측면가압금형(120)의 성형요홈(111)에 주입되어 성형요홈(111)의 내부면과 접촉하는 반죽 성형 상태의 콘크리트 장식블록(10)의 장식면(12)이 열에 의해 순간 압력이 발생되어 측면가압금형(120)의 성형요홈(111)에서 용이하게 이탈될 수 있도록 하는 가열수단(160)이 포함되어 구성된 것을 특징으로 하는 콘크리트 장식블록 성형용 금형.The decorative surface of the concrete decorative block 10 of claim 1 or 2, which is injected into the molding recess 111 of the side pressing mold 120 and contacts the inner surface of the molding recess 111. (12) a mold for forming a concrete decorative block, characterized in that the heating means 160 is configured to be easily released from the molding recess 111 of the side pressure mold 120 by the instantaneous pressure is generated by the heat. .
KR1020000042782A 2000-07-25 2000-07-25 Metal mold making for concrete ornament block KR20000063592A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105951676A (en) * 2016-06-21 2016-09-21 长江勘测规划设计研究有限责任公司 Interlocked wave-resistance protection slope precast block system and construction method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62142602A (en) * 1985-12-17 1987-06-26 渡辺 邦夫 Concrete block using surface layer as decorative surface layer and manufacture thereof
JPH03177374A (en) * 1989-12-04 1991-08-01 Haruo Hara Concrete secondary product with decorative surface and its production
JPH0464406A (en) * 1990-07-03 1992-02-28 Haruo Hara Manufacture of stacked block of concrete with inserted decorative material by immediate mold releasing method
JPH054207A (en) * 1991-09-24 1993-01-14 Haruo Hara Form for manufacturing decorative material implanting type stacking block made of concrete
JPH0680486A (en) * 1992-08-27 1994-03-22 Haruo Hara Secondary product of concrete with decorative face and its production

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62142602A (en) * 1985-12-17 1987-06-26 渡辺 邦夫 Concrete block using surface layer as decorative surface layer and manufacture thereof
JPH03177374A (en) * 1989-12-04 1991-08-01 Haruo Hara Concrete secondary product with decorative surface and its production
JPH0464406A (en) * 1990-07-03 1992-02-28 Haruo Hara Manufacture of stacked block of concrete with inserted decorative material by immediate mold releasing method
JPH054207A (en) * 1991-09-24 1993-01-14 Haruo Hara Form for manufacturing decorative material implanting type stacking block made of concrete
JPH0680486A (en) * 1992-08-27 1994-03-22 Haruo Hara Secondary product of concrete with decorative face and its production

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105951676A (en) * 2016-06-21 2016-09-21 长江勘测规划设计研究有限责任公司 Interlocked wave-resistance protection slope precast block system and construction method

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