KR19990052941A - Metal gate formation method - Google Patents
Metal gate formation method Download PDFInfo
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- KR19990052941A KR19990052941A KR1019970072484A KR19970072484A KR19990052941A KR 19990052941 A KR19990052941 A KR 19990052941A KR 1019970072484 A KR1019970072484 A KR 1019970072484A KR 19970072484 A KR19970072484 A KR 19970072484A KR 19990052941 A KR19990052941 A KR 19990052941A
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 47
- 239000002184 metal Substances 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 34
- 230000015572 biosynthetic process Effects 0.000 title 1
- 238000009792 diffusion process Methods 0.000 claims abstract description 25
- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims abstract description 24
- 229920005591 polysilicon Polymers 0.000 claims abstract description 23
- 238000005530 etching Methods 0.000 claims abstract description 21
- 239000000460 chlorine Substances 0.000 claims abstract description 15
- 230000004888 barrier function Effects 0.000 claims abstract description 11
- 229910052801 chlorine Inorganic materials 0.000 claims abstract description 10
- 229910052731 fluorine Inorganic materials 0.000 claims abstract description 9
- 239000011737 fluorine Substances 0.000 claims abstract description 9
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims abstract description 8
- 238000004140 cleaning Methods 0.000 claims abstract description 7
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 claims abstract 5
- 239000007789 gas Substances 0.000 claims description 17
- 229910052721 tungsten Inorganic materials 0.000 claims description 7
- 239000010937 tungsten Substances 0.000 claims description 7
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 claims description 6
- 238000001020 plasma etching Methods 0.000 claims description 6
- 239000000758 substrate Substances 0.000 claims description 5
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 5
- 230000001681 protective effect Effects 0.000 claims description 4
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 3
- 229910003902 SiCl 4 Inorganic materials 0.000 claims description 3
- 229910008807 WSiN Inorganic materials 0.000 claims description 3
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 3
- 239000011261 inert gas Substances 0.000 claims description 3
- WNUPENMBHHEARK-UHFFFAOYSA-N silicon tungsten Chemical compound [Si].[W] WNUPENMBHHEARK-UHFFFAOYSA-N 0.000 claims description 3
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 2
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 2
- 229910052794 bromium Inorganic materials 0.000 claims description 2
- 238000002161 passivation Methods 0.000 claims description 2
- -1 tungsten nitride Chemical class 0.000 claims description 2
- 229920002120 photoresistant polymer Polymers 0.000 description 8
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 3
- 229910052750 molybdenum Inorganic materials 0.000 description 3
- 239000011733 molybdenum Substances 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- YXTPWUNVHCYOSP-UHFFFAOYSA-N bis($l^{2}-silanylidene)molybdenum Chemical compound [Si]=[Mo]=[Si] YXTPWUNVHCYOSP-UHFFFAOYSA-N 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229910021344 molybdenum silicide Inorganic materials 0.000 description 2
- 238000010405 reoxidation reaction Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- WQJQOUPTWCFRMM-UHFFFAOYSA-N tungsten disilicide Chemical compound [Si]#[W]#[Si] WQJQOUPTWCFRMM-UHFFFAOYSA-N 0.000 description 2
- 229910021342 tungsten silicide Inorganic materials 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910021332 silicide Inorganic materials 0.000 description 1
- FVBUAEGBCNSCDD-UHFFFAOYSA-N silicide(4-) Chemical compound [Si-4] FVBUAEGBCNSCDD-UHFFFAOYSA-N 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000001039 wet etching Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/28—Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
- H01L21/28008—Making conductor-insulator-semiconductor electrodes
- H01L21/28017—Making conductor-insulator-semiconductor electrodes the insulator being formed after the semiconductor body, the semiconductor being silicon
- H01L21/28026—Making conductor-insulator-semiconductor electrodes the insulator being formed after the semiconductor body, the semiconductor being silicon characterised by the conductor
- H01L21/28035—Making conductor-insulator-semiconductor electrodes the insulator being formed after the semiconductor body, the semiconductor being silicon characterised by the conductor the final conductor layer next to the insulator being silicon, e.g. polysilicon, with or without impurities
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02041—Cleaning
- H01L21/02057—Cleaning during device manufacture
- H01L21/02068—Cleaning during device manufacture during, before or after processing of conductive layers, e.g. polysilicon or amorphous silicon layers
- H01L21/02071—Cleaning during device manufacture during, before or after processing of conductive layers, e.g. polysilicon or amorphous silicon layers the processing being a delineation, e.g. RIE, of conductive layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/3105—After-treatment
- H01L21/311—Etching the insulating layers by chemical or physical means
- H01L21/31105—Etching inorganic layers
- H01L21/31111—Etching inorganic layers by chemical means
- H01L21/31116—Etching inorganic layers by chemical means by dry-etching
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/3205—Deposition of non-insulating-, e.g. conductive- or resistive-, layers on insulating layers; After-treatment of these layers
- H01L21/321—After treatment
- H01L21/3213—Physical or chemical etching of the layers, e.g. to produce a patterned layer from a pre-deposited extensive layer
- H01L21/32133—Physical or chemical etching of the layers, e.g. to produce a patterned layer from a pre-deposited extensive layer by chemical means only
- H01L21/32135—Physical or chemical etching of the layers, e.g. to produce a patterned layer from a pre-deposited extensive layer by chemical means only by vapour etching only
- H01L21/32136—Physical or chemical etching of the layers, e.g. to produce a patterned layer from a pre-deposited extensive layer by chemical means only by vapour etching only using plasmas
- H01L21/32137—Physical or chemical etching of the layers, e.g. to produce a patterned layer from a pre-deposited extensive layer by chemical means only by vapour etching only using plasmas of silicon-containing layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/40—Electrodes ; Multistep manufacturing processes therefor
- H01L29/43—Electrodes ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
- H01L29/49—Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET
- H01L29/4916—Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET the conductor material next to the insulator being a silicon layer, e.g. polysilicon doped with boron, phosphorus or nitrogen
Abstract
본 발명은 식각에 따른 금속게이트의 손실을 최소화하여 소자의 전기적특성을 개선시키기 위한 금속게이트 형성방법을 제공하기 위한 것으로써, 기판상에 제 1 절연층, 폴리실리콘층, 확산방지층, 금속층, 그리고 제 2 절연층을 적층형성하는 공정과, 플루오린을 포함한 플라즈마를 이용하여 상기 제 2 절연층을 선택적으로 제거하여 마스크패턴을 형성하는 공정과, 플루오린을 포함한 플라즈마를 이용하여 상기 금속층과 확산방지층을 선택적으로 식각하는 공정과, 클로린을 포함한 플라즈마를 이용하여 상기 폴리실리콘층을 선택적으로 식각하여 상기 금속층, 확산방지층, 그리고 폴리실리콘층의 양측면에 측벽보호막을 형성하는 공정과, H2O2를 포함한 크리닝을 진행하는 공정을 포함하여 이루어지는 것을 특징으로 한다.The present invention provides a metal gate forming method for improving the electrical characteristics of a device by minimizing the loss of metal gates due to etching. The method includes forming a first insulating layer, a polysilicon layer, a diffusion barrier layer, a metal layer, Forming a second insulating layer on the first insulating layer; forming a mask pattern by selectively removing the second insulating layer using a plasma containing fluorine; and forming a metal layer and a diffusion preventing layer by using a plasma containing fluorine, a step of selectively etching, using a plasma containing chlorine by selectively etching the polysilicon layer to the metal layer, the diffusion barrier layer, and a step of, H 2 O 2 for forming a side wall protection film on both sides of the polysilicon layer to And performing a cleaning process including the cleaning process.
Description
본 발명은 반도체소자에 관한 것으로 특히, 반도체소자의 금속게이트 형성방법에 관한 것이다.The present invention relates to a semiconductor device, and more particularly, to a method of forming a metal gate of a semiconductor device.
반도체소자가 고집적화 되면서 고속의 LSI의 필요성이 더욱 커지고 있다.As semiconductor devices become highly integrated, the need for high-speed LSIs becomes even greater.
이를 만족시키기 위해서 저항이 낮은 금속게이트에 대한 관심이 커지고 있는 추세이다.In order to satisfy this demand, there is a growing interest in metal gates with low resistance.
이중 폴리실리콘상에 텅스텐(W) 또는 몰리브덴(Mo) 또는 실리사이드층이 형성된 금속게이트의 전기적특성에 대한 연구가 계속되고 있다.Studies on the electrical properties of metal gates in which tungsten (W) or molybdenum (Mo) or silicide layers are formed on polysilicon are continuing.
이하, 종래기술에 따른 금속게이트 형성방법을 첨부된 도면을 참조하여 설명하기로 한다.Hereinafter, a conventional metal gate forming method will be described with reference to the accompanying drawings.
도 1a 내지 1d는 종래 금속게이트 형성방법을 설명하기 위한 공정단면도이다.1A to 1D are process sectional views for explaining a conventional metal gate forming method.
먼저, 도 1a에 도시한 바와같이, 기판(11)상에 제 1 절연층(12)을 형성하고, 상기 제 1 절연층(12)상에 폴리실리콘층(13)을 형성한다.First, as shown in FIG. 1A, a first insulating layer 12 is formed on a substrate 11, and a polysilicon layer 13 is formed on the first insulating layer 12.
상기 폴리실리콘층(13)상에 확산방지층(14)을 형성하고, 상기 확산방지층(14)상에 금속층(15)을 형성한다.A diffusion barrier layer 14 is formed on the polysilicon layer 13 and a metal layer 15 is formed on the diffusion barrier layer 14.
여기서, 상기 확산방지층(14)은 티타늄나이트라이드(TiN) 또는 텅스텐실리콘나이트라이드(WSiN)를 사용한다.Here, the diffusion barrier layer 14 is formed of titanium nitride (TiN) or tungsten silicon nitride (WSiN).
그리고, 상기 금속층(15)으로써는 텅스텐, 몰리브덴, 텅스텐 실리사이드, 몰리브텐 실리사이드층 중 어느하나를 사용한다.As the metal layer 15, any one of tungsten, molybdenum, tungsten silicide, and molybdenum silicide layers may be used.
그리고, 상기 금속층(15)상에 하드 마스크용 제 2 절연층(16)을 형성하고, 상기 제 2 절연층(16)상에 포토레지스트(17)를 도포한다.A second insulating layer 16 for a hard mask is formed on the metal layer 15 and a photoresist 17 is applied on the second insulating layer 16.
노광 및 현상공정으로 상기 포토레지스트(17)를 패터닝한다.The photoresist 17 is patterned by an exposure and development process.
이어, 도 1b에 도시한 바와같이, 상기 패터닝된 포토레지스트(17)를 마스크로 이용한 식각공정으로 상기 제 2 절연층(16)을 선택적으로 제거하여 마스크패턴(16a)을 형성한다.Then, as shown in FIG. 1B, the second insulating layer 16 is selectively removed by an etching process using the patterned photoresist 17 as a mask to form a mask pattern 16a.
이어, 도 1c에 도시한 바와같이, 상기 포토레지스트(17)를 제거하고, 상기 마스크패턴(16a)을 마스크로 이용한 식각공정으로 금속층(15), 확산방지층(14), 그리고 폴리실리콘층(13)을 차례로 식각한다.Next, as shown in FIG. 1C, the photoresist 17 is removed and the metal layer 15, the diffusion preventing layer 14, and the polysilicon layer 13 are formed by an etching process using the mask pattern 16a as a mask ) Are etched successively.
이때, 플루오린 가스와 HCl와, HBr가 혼합된 가스를 이용하여 1차적으로 식각하고, SiCl4에 불활성가스, CO, N2, O2가 혼합된 가스를 이용하여 2차적으로 식각한다.At this time, the first etching is performed using a mixed gas of fluorine gas, HCl, and HBr, and the second etching is performed using SiCl 4 gas mixed with CO, N 2 , and O 2 .
이어서, 별도로 H2O2를 포함한 Wet 클리닝으로 식각시 발생한 잔류물을 제거하여 도 1d에 도시한 바와같이, 금속게이트를 형성한다.Then, the metal residue is removed by wet cleaning including H 2 O 2 , thereby forming a metal gate as shown in FIG. 1D.
그러나 상기와 같은 종래 금속게이트 형성방법을 다음과 같은 문제점이 있었다.However, the conventional metal gate forming method has the following problems.
첫째, 텅스텐, 텅스텐나이트라이드등과 같은 금속은 식각시 손실량이 커지므로 H2O2를 포함하는 Wet크리닝을 진행할 수가 없다.First, metals such as tungsten, tungsten nitride and the like can not be cleaned with wet cleaning including H 2 O 2 since the loss increases during etching.
둘째, 후속으로 셀 리키지를 개선시키기 위해 진행하는 게이트 리옥시데이션(reoxidation)시 금속또한 산화되어 소자특성을 저하시킨다.Secondly, the metal is also oxidized during the reoxidation which proceeds to improve the cell liquor, thereby degrading the device characteristics.
본 발명은 상기한 문제점을 해결하기 위해 안출한 것으로써, 금속의 손실이 없고, 게이트저항 등의 소자의 특성이 악화되는 것을 방지하는데 적당한 금속게이트 형성방법을 제공하는데 그 목적이 있다.It is an object of the present invention to provide a metal gate forming method suitable for preventing deterioration of characteristics of a device such as a gate resistance without loss of metal.
도 1a 내지 1d는 종래 금속게이트 형성방법을 설명하기 위한 공정단면도Figs. 1A to 1D are cross-sectional views for illustrating a conventional metal gate forming method
도 2a 내지 2d는 본 발명의 금속게이트 형성방법을 설명하기 위한 공정단면도FIGS. 2A to 2D are cross-sectional views illustrating a method for forming a metal gate according to the present invention
도면의 주요부분에 대한 부호의 설명DESCRIPTION OF THE REFERENCE NUMERALS
11 : 기판 12 : 제 1 절연층11: substrate 12: first insulating layer
13 : 폴리실리콘층 14 : 확산방지층13: polysilicon layer 14: diffusion preventing layer
15 : 금속층 16 : 제 2 절연층15: metal layer 16: second insulating layer
16a : 마스크패턴 17 : 포토레지스트16a: mask pattern 17: photoresist
18 : 측벽보호막18: side wall protection film
상기의 목적을 달성하기 위한 본 발명의 금속게이트 형성방법은 기판상에 제 1 절연층, 폴리실리콘층, 확산방지층, 금속층, 그리고 제 2 절연층을 적층형성하는 공정과, 플루오린을 포함한 플라즈마를 이용하여 상기 제 2 절연층을 선택적으로 제거하여 마스크패턴을 형성하는 공정과, 플루오린을 포함한 플라즈마를 이용하여 상기 금속층과 확산방지층을 선택적으로 식각하는 공정과, 클로린을 포함한 플라즈마를 이용하여 상기 폴리실리콘층을 선택적으로 식각하여 상기 금속층, 확산방지층, 그리고 폴리실리콘층의 양측면에 측벽보호막을 형성하는 공정과, H2O2를 포함한 크리닝을 진행하는 공정을 포함하여 이루어지는 것을 특징으로 한다.According to an aspect of the present invention, there is provided a method of forming a metal gate, including: forming a first insulating layer, a polysilicon layer, a diffusion barrier layer, a metal layer, and a second insulating layer on a substrate; Selectively removing the second insulating layer to form a mask pattern; selectively etching the metal layer and the diffusion preventing layer using a plasma containing fluorine; and applying a plasma containing chlorine to the poly A step of selectively etching the silicon layer to form a side wall protective film on both sides of the metal layer, the diffusion preventing layer, and the polysilicon layer, and a step of performing cleaning including H 2 O 2 .
이하, 본 발명의 금속게이트 형성방법을 첨부된 도면을 참조하여 설명하기로 한다.Hereinafter, a metal gate forming method of the present invention will be described with reference to the accompanying drawings.
도 2a 내지 2d는 본 발명의 금속게이트 형성방법을 설명하기 위한 공정단면도이다.2A to 2D are process cross-sectional views for explaining a metal gate forming method of the present invention.
먼저, 도 2a에 도시한 바와같이, 기판(11)상에 제 1 절연층(12)을 형성한다.First, as shown in FIG. 2A, a first insulating layer 12 is formed on a substrate 11.
상기 제 1 절연층(12)상에 폴리실리콘층(13)을 형성하고, 상기 폴리실리콘층(13)상에 확산방지층(14)을 형성한다.A polysilicon layer 13 is formed on the first insulating layer 12 and a diffusion preventing layer 14 is formed on the polysilicon layer 13. [
이때, 상기 폴리실리콘층(13)대신에 티타늄나이트라이드(TiN)을 형성할 수도 있다. 그리고 상기 확산방지층(14)은 티타늄나이트라이드(TiN), 텅스텐실리콘나이트라이드(WSiN)중 어느하나를 사용한다.At this time, instead of the polysilicon layer 13, titanium nitride (TiN) may be formed. The diffusion barrier layer 14 may be formed of any one of titanium nitride (TiN) and tungsten silicon nitride (WSiN).
여기서, 상기 폴리실리콘층(13)대신에 티타늄나이트라이드를 사용할 경우, 상기 확산방지층(14)을 형성하지 않아도 무관하다.Here, when titanium nitride is used instead of the polysilicon layer 13, the diffusion preventing layer 14 may not be formed.
이와같이, 폴리실리콘층(13)상에 확산방지층(14)을 형성한 후, 상기 확산방지층(14)상에 금속층(15)을 형성한다.Thus, after the diffusion preventing layer 14 is formed on the polysilicon layer 13, the metal layer 15 is formed on the diffusion preventing layer 14.
여기서, 상기 금속층(15)의 물질은 텅스텐, 몰리브덴, 텅스텐 실리사이드, 몰리브텐 실리사이드중 어느하나를 사용한다.Here, the material of the metal layer 15 is selected from tungsten, molybdenum, tungsten silicide, and molybdenum silicide.
이어서, 상기 금속층(15)상에 하드마스크용 제 2 절연층(16)을 형성하고, 상기 제 2 절연층(16)상에 포토레지스트(17)를 도포한다.Next, a second insulating layer 16 for a hard mask is formed on the metal layer 15, and a photoresist 17 is applied on the second insulating layer 16.
이후, 노광 및 현상공정으로 상기 포토레지스트(17)를 패터닝하고, 상기 패터닝된 포토레지스트(17)를 마스크로 이용한 식각공정으로 도 2b에 도시한 바와같이, 제 2 절연층(16)을 제거하여 마스크패턴(16a)을 형성한다.Thereafter, the photoresist 17 is patterned by an exposure and development process, and the second insulation layer 16 is removed by an etching process using the patterned photoresist 17 as a mask, as shown in FIG. 2B Thereby forming a mask pattern 16a.
이때, 상기 제 2 절연층(16)은 플루오린 플라즈마에서 식각하며 식각장비로서는 반응성 이온식각장비를 사용한다.At this time, the second insulating layer 16 is etched in a fluorine plasma, and a reactive ion etching apparatus is used as an etching apparatus.
이어, 도 2c에 도시한 바와같이, 플루오린(fluorine)를 포함한 가스, 클로린(chlorine)을 포함한 가스, 블로민(bromine)을 포함한 가스, 불활성가스를 포함한 가스, CO, N2, O2가스중 어느하나를 포함한 플라즈마를 사용하여 상기 금속층(15), 확산방지층(14)을 식각한다.Next, as shown in FIG. 2C, a gas containing fluorine, a gas containing chlorine, a gas containing bromine, a gas containing inert gas, CO, N 2 , O 2 gas The metal layer 15 and the diffusion barrier layer 14 are etched by using a plasma containing any one of the metals.
이때 식각장비로서는 MERIE(Magnetically enhanced reactixe ion etcher)를 사용한다.At this time, MERIE (Magnetically enhanced reactive ion etcher) is used as the etching equipment.
상기 클로린을 포함한 가스로서는 Cl2, CCl4, BCl3, SiCl4, HCl, CHXClY등을 사용한다.As the gas containing chlorine, Cl 2 , CCl 4 , BCl 3 , SiCl 4 , HCl, CH X Cl Y and the like are used.
그리고 불활성가스로서는 He, Ar 등을 사용한다.As the inert gas, He, Ar or the like is used.
이후, 스퍼터링 또는 플라즈마내에서 폴리실리콘층(13)을 식각하며, 식각장비로서는 고밀도 플라즈마 식각장비(HDP :High density plasma etcher)를 사용한다.Thereafter, the polysilicon layer 13 is etched in the sputtering or plasma, and a high density plasma etcher (HDP) is used as the etching equipment.
여기서, Cl2와 O2를 포함하는 플라즈마를 사용할 경우, O2의 유량이 20sccm이하고 유지하며, O의 유량을 전체유량에 대해 8∼40%범위내로 유지한다. 그리고 바이어스 파워는 250W이하로 유지한다.Here, when a plasma containing Cl 2 and O 2 is used, the flow rate of O 2 is maintained at 20 sccm or less, and the flow rate of O is kept within a range of 8 to 40% with respect to the total flow rate. The bias power is maintained at 250 W or less.
이때, 상기 폴리실리콘층(13)을 식각함에 있어서, 상기 폴리실리콘과 패시베이션가스(passivation gas)의 반응에 의해서 도 2d에 도시한 바와같이, 상기 금속층(15), 확산방지층(14), 그리고 폴리실리콘층(13)의 양측면에 측벽보호막(18)이 형성된다.At this time, when the polysilicon layer 13 is etched, the metal layer 15, the diffusion barrier layer 14, and the poly-silicon layer 15 are formed by the reaction between the polysilicon and the passivation gas, A sidewall protective film 18 is formed on both side surfaces of the silicon layer 13.
여기서, 상기 플라즈마의 식각조건과 식각시간을 조절함으로써 상기 측벽보호막(18)의 두께를 조절할 수 있다.Here, the thickness of the side wall protection film 18 can be controlled by controlling the etching conditions and etching time of the plasma.
이후, H2O2를 포함한 Wet크리닝을 진행하면 본 발명에 따른 금속게이트 형성공정이 완료된다.Thereafter, wet etching including H 2 O 2 is performed to complete the metal gate forming process according to the present invention.
이상 상술한 바와같이, 본 발명의 금속게이트 형성방법은 H2O2를 포함하는 Wet크리닝을 진행하더라도 측벽보호막에 의해 게이트용 금속층의 손실이 없다.As described above, in the metal gate forming method of the present invention, even if wet cleaning including H 2 O 2 is performed, there is no loss of metal layer for gate due to the side wall protective film.
또한, 후속으로 진행되는 게이트 리옥시데이션(reoxidation)시, 금속층이나 확산방지층이 산화되는 것을 방지하므로 소자의 특성을 향상시키는 효과가 있다.In addition, the metal layer and the diffusion preventing layer are prevented from being oxidized during the subsequent reoxidation, thereby improving the characteristics of the device.
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