KR102174396B1 - Solid fuel containing coffee waste and manufacturing method thereof - Google Patents

Solid fuel containing coffee waste and manufacturing method thereof Download PDF

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KR102174396B1
KR102174396B1 KR1020200065590A KR20200065590A KR102174396B1 KR 102174396 B1 KR102174396 B1 KR 102174396B1 KR 1020200065590 A KR1020200065590 A KR 1020200065590A KR 20200065590 A KR20200065590 A KR 20200065590A KR 102174396 B1 KR102174396 B1 KR 102174396B1
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carbonized
coffee
solid fuel
carbonization
foil
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KR1020200065590A
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Korean (ko)
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홍동혁
김영수
김준희
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경북대학교 산학협력단
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/44Solid fuels essentially based on materials of non-mineral origin on vegetable substances
    • C10L5/445Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/06Methods of shaping, e.g. pelletizing or briquetting
    • C10L5/10Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders
    • C10L5/12Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders with inorganic binders
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/42Solid fuels essentially based on materials of non-mineral origin on animal substances or products obtained therefrom, e.g. manure
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/44Solid fuels essentially based on materials of non-mineral origin on vegetable substances
    • C10L5/447Carbonized vegetable substances, e.g. charcoal, or produced by hydrothermal carbonization of biomass
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/08Drying or removing water
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/28Cutting, disintegrating, shredding or grinding
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/32Molding or moulds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Agronomy & Crop Science (AREA)
  • Sustainable Development (AREA)
  • Inorganic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)

Abstract

The present invention relates to a solid fuel comprising coffee waste including: 20 to 50 wt% of carbonized coffee waste; 4 to 20 wt% of a binder; and 40 to 76 wt% of carbonization by-products, and to a manufacturing method thereof. The solid fuel comprising coffee waste can be substituted existing anthracite, reduces the generation of harmful gases such as CO and CO_2, and maintains a shape thereof even after combustion.

Description

커피박을 포함하는 고형연료 및 이의 제조방법{Solid fuel containing coffee waste and manufacturing method thereof} BACKGROUND OF THE INVENTION 1. Field of the Invention Solid fuel containing coffee waste and manufacturing method thereof

본 발명은 커피를 제조하고 나오는 찌꺼기인 커피박을 주원료로 이용한 고형연료 및 이의의 제조방법에 관한 것이다.The present invention relates to a solid fuel and a method for producing the same, using coffee meal, which is a residue from the production of coffee, as a main raw material.

여기서는, 본 개시에 관한 배경기술이 제공되며, 이들이 반드시 공지기술을 의미하는 것은 아니다.Herein, background art related to the present disclosure is provided, and these do not necessarily mean known art.

산업의 발전으로 필요한 에너지의 많은 부분을 화석연료에 의존하고 있으나 화석연료는 제한적이고 사용시에 각종 유해물질을 발생시키고 있으므로 화석연료를 대체할 수 있는 친환경적 에너지를 찾는데 많은 관심을 기울이고 있다.Although much of the energy required by the development of the industry relies on fossil fuels, fossil fuels are limited and generate various harmful substances when used, so much attention is paid to finding eco-friendly energy that can replace fossil fuels.

또한 산업의 발전으로 각종 쓰레기 특히 산업폐기물이나 생활 폐기물의 발생량이 많아져 이를 처리하기 위해서 많은 비용을 소비하고 있다. 이에 폐기물을 이용하여 에너지를 생산할 수 있는 기술이 개발되고 있다.In addition, due to the development of the industry, the generation of various wastes, especially industrial wastes and household wastes, increases, and a large amount of cost is consumed to treat them. Accordingly, a technology capable of producing energy using waste is being developed.

일반적으로, 유기물은 열분해(thermal decomposition)를 통해 숯과 같은 탄소고체, 오일 또는 가연성 가스 등의 열분해 생성물이 된다. 예를 들어, 목재를 열분해하면 목초액, 나무 타르, 목탄 등을 제조할 수 있고, 석탄을 열분해 하여 석탄 가스, 타르, 코크스 등을 얻기도 한다. 특히, 최근에는 석탄, 석유 등의 화석 에너지를 대체할 수 있는 대체 에너지로써 상기 유기물을 이용하는 바이오매스(bio mass)에 관한 연구 및 개발이 활발하게 진행되고 있다.In general, organic matter becomes a thermal decomposition product such as carbon solids such as charcoal, oil or combustible gas through thermal decomposition. For example, when wood is pyrolyzed, wood vinegar liquid, wood tar, charcoal, etc. can be produced, and coal gas, tar, coke, etc. can be obtained by pyrolyzing coal. In particular, in recent years, research and development on biomass using the organic material as an alternative energy that can replace fossil energy such as coal and petroleum are actively progressing.

커피박은 바이오매스의 한 종류로서 목재, 볏짚 등 일반적으로 고형 연료화 되고 있는 바이오매스와는 달리 셀룰로오스, 헤미셀룰로오스, 리그닌 이외에 유지성분이 16% 이상 함유되어 있고 회분함유량 1.75%로 10% 이상인 석탄에 비해 현저히 낮으며, 발열량 4,664kcal/kg으로 1급 목재펠릿 발열량 기준인 4,300kcal/kg을 상회하는 연료 특성이 우수한 바이오매스 자원이다. Coffee meal is a type of biomass, and unlike biomass that is generally solid fuel such as wood and rice straw, it contains more than 16% oil and fat in addition to cellulose, hemicellulose, and lignin. It is a biomass resource with excellent fuel characteristics with low calorific value of 4,664 kcal/kg, which exceeds 4,300 kcal/kg, the calorific value of first-class wood pellets.

이러한 중요한 에너지 자원임에도 불구하고 산업폐기물로 분류되어 현재까지 에너지 자원으로서의 이용가치를 인식하지 못한 점도 있었지만 에너지수율을 높일 수 있는 적절한 방법을 찾지 못하고 있는 실정이다. 또한 커피박은 석탄에 버금가는 발열량을 가지고 있지만 가루상태나 펠릿 상태의 커피박을 단일로 연소시키면 연소속도가 느리고 불꽃을 일으키지 못하며 연소속도의 지연으로 에너지 수율이 낮아지는 문제점이 있었다.Despite such an important energy resource, it was classified as an industrial waste, so there was a point in which the value of use as an energy resource was not recognized until now, but an appropriate method to increase the energy yield has not been found. In addition, coffee foil has a calorific value comparable to that of coal, but when a single combustion of powdered or pelletized coffee foil has a problem, the combustion speed is slow and the flame cannot be generated, and the energy yield is lowered due to the delay of the combustion speed.

본 발명은 기존 무연탄의 대체가 가능하며, CO, CO2 등 유해가스 발생이 저감되고, 연소 후에도 형상이 유지되는 고형연료 및 이의 제조방법을 제공하고자 한다. An object of the present invention is to provide a solid fuel that can be replaced with existing anthracite, reduce the generation of harmful gases such as CO and CO 2 , and maintain its shape even after combustion, and a method of manufacturing the same.

그러나 본 발명의 목적들은 상기에 언급된 목적으로 제한되지 않으며, 언급되지 않은 또 다른 목적들은 아래의 기재로부터 당업자에게 명확하게 이해될 수 있을 것이다.However, the objects of the present invention are not limited to the above-mentioned objects, and other objects that are not mentioned will be clearly understood by those skilled in the art from the following description.

본 발명은 탄화 커피박 20 내지 50 wt%; 바인더 4 내지 20 wt%; 및 탄화 부산물 40 내지 76 wt%;를 포함하는 커피박을 포함하는 고형연료를 제공한다. The present invention carbonized coffee foil 20 to 50 wt%; 4 to 20 wt% binder; And 40 to 76 wt% of carbonization by-products; it provides a solid fuel comprising coffee meal.

또한 상기 탄화 커피박은 220℃ 내지 300℃ 온도에서 25분 내지 55분 동안 로스팅하여 탄화된 커피박인 것을 특징으로 한다.In addition, the carbonized coffee foil is characterized in that it is a carbonized coffee leaf roasted for 25 to 55 minutes at a temperature of 220 ℃ to 300 ℃.

또한 상기 바인더는 세립토, 고령토 및 이산화규소(SiO2)로 구성되는 군에서 선택되는 1종 이상을 포함하는 것을 특징으로 한다.In addition, the binder is characterized in that it contains at least one selected from the group consisting of fine-grained earth, kaolin, and silicon dioxide (SiO 2 ).

또한 상기 탄화 부산물은 석탄회, 탄화된 농업부산물 및 탄화된 가축 분뇨로 구성되는 군에서 선택되는 1종 이상을 포함하는 것을 특징으로 한다.In addition, the carbonization by-product is characterized in that it comprises at least one selected from the group consisting of coal ash, carbonized agricultural by-products and carbonized livestock manure.

또한 본 발명은 탄화 커피박, 바인더 및 탄화 부산물을 분말화한 후 상기 비율로 혼합하고, 건조시킨 후 가압 성형하는 커피박을 포함하는 고형연료의 제조방법을 제공한다.In addition, the present invention provides a method for producing a solid fuel comprising a carbonized coffee foil, a binder, and a coffee foil that is mixed in the above ratio after pulverizing a binder and a carbonized by-product, dried and then press-molded.

본 발명에 따른 커피박을 이용한 고형연료는 고밀도화되어 기존 무연탄과 유사한 발열량과 발열시간을 가져 무연탄의 대체가 가능한 친환경 연료이며, 탄화시킨 커피박, 세립토, 고령토, 석탄회, 탄화 부산물 등을 이용하여 CO, CO2 등 유해가스 발생이 저감되고, 연소 후에도 형상이 유지되는 효과를 제공할 수 있다.The solid fuel using coffee foil according to the present invention is an eco-friendly fuel that can be replaced with anthracite coal because it has a high density and has a calorific value and a heating time similar to that of conventional anthracite, and CO , CO 2 generation of harmful gases, etc., can be reduced, and the shape can be maintained even after combustion.

도 1은 본 발명의 일실시예에 따른 커피박을 포함하는 고형 연료의 제조 이미지를 나타낸 것이다.
도 2는 본 발명의 일실시예에 따른 커피박을 포함하는 고형 연료의 연소 과정 이미지를 나타낸 것이다.
1 shows an image of manufacturing a solid fuel including coffee meal according to an embodiment of the present invention.
2 shows an image of a combustion process of solid fuel including coffee meal according to an embodiment of the present invention.

본 명세서에 사용되는 모든 기술용어 및 과학용어는 다른 언급이 없는 한은 기술적으로 통상의 기술을 가진 자에게 일반적으로 이해되는 것과 동일한 의미를 가진다. 또한 본 명세서 및 청구범위의 전반에 걸쳐, 다른 언급이 없는 한 포함(comprise, comprises, comprising)이라는 용어는 언급된 물건, 단계 또는 일군의 물건, 및 단계를 포함하는 것을 의미하고, 임의의 어떤 다른 물건, 단계 또는 일군의 물건 또는 일군의 단계를 배제하는 의미로 사용된 것은 아니다.All technical and scientific terms used in this specification have the same meaning as commonly understood by a person of ordinary skill in the art unless otherwise stated. Also throughout the specification and claims, unless otherwise stated, the term "comprise, comprises, comprising" means to include the recited object, step or group of objects, and steps, and any other It is not used to exclude objects, steps, or groups of objects or steps.

이하에 본 발명을 상세하게 설명하기에 앞서, 본 명세서에 사용된 용어는 특정의 실시예를 기술하기 위한 것일 뿐 첨부하는 특허청구의 범위에 의해서만 한정되는 본 발명의 범위를 한정하려는 것은 아님을 이해하여야 한다.Before describing the present invention in detail below, it is understood that the terms used in the present specification are for describing specific embodiments and are not intended to limit the scope of the present invention, which is limited only by the scope of the appended claims. shall.

한편, 본 발명의 여러 가지 실시예들은 명확한 반대의 지적이 없는 한 그 외의 어떤 다른 실시예들과 결합될 수 있다. 특히 바람직하거나 유리하다고 지시하는 어떤 특징도 바람직하거나 유리하다고 지시한 그 외의 어떤 특징 및 특징들과 결합될 수 있다. 이하, 첨부된 도면을 참조하여 본 발명의 실시예 및 이에 따른 효과를 설명하기로 한다.Meanwhile, various embodiments of the present invention may be combined with any other embodiments unless there is a clear opposite point. Any feature indicated to be particularly preferred or advantageous may be combined with any other feature and features indicated to be preferred or advantageous. Hereinafter, embodiments of the present invention and effects thereof will be described with reference to the accompanying drawings.

본 발명의 일실시예에 따른 커피박을 이용한 고형연료는 고형연료 조성물 100 wt%를 기준으로 탄화 커피박 20 내지 50 wt%, 바인더 4 내지 20 wt% 및 탄화 부산물 40 내지 76 wt%를 포함한다. 바람직하게는 탄화 커피박 20 내지 35 wt%, 바인더 4 내지 15 wt% 및 탄화 부산물 50 내지 76 wt%를 포함하는 것이 좋다. 더욱 바람직하게는 탄화 커피박 25 내지 35 wt%, 바인더 10 내지 15 wt% 및 탄화 부산물 55 내지 65 wt%를 포함하는 것이 좋다. The solid fuel using coffee foil according to an embodiment of the present invention includes 20 to 50 wt% of carbonized coffee foil, 4 to 20 wt% of a binder, and 40 to 76 wt% of carbonization by-products based on 100 wt% of the solid fuel composition. . Preferably, it is good to include 20 to 35 wt% of carbonized coffee foil, 4 to 15 wt% of a binder, and 50 to 76 wt% of carbonized by-products. More preferably, it is good to include 25 to 35 wt% of carbonized coffee foil, 10 to 15 wt% of a binder, and 55 to 65 wt% of carbonization by-products.

상기 탄화 커피박은 교반식 로스터 장치를 이용하여 220℃ 내지 300℃ 온도에서 25분 내지 55분 동안 로스팅하여 커피박을 탄화시킨다. 탄화시 산소의 유입을 최대한 차단하기 위해 고무 패킹 등을 이용하여 외부의 공기 유입을 차단하였으며, 내부에 공기가 다량 존재할 경우 질소를 투입하여 제한된 공기를 유지하여 탄화시킨다. 바람직하게는 240 내지 300℃ 온도에서 35 내지 55분 동안 로스팅하는 것이 발열량 측면에서 좋고, 더욱 바람직하게는 240℃ 내지 260℃ 온도에서 45분 내지 55분 동안 로스팅하거나 260℃ 내지 280℃ 온도에서 45분 내지 55분 동안 로스팅하는 것이 질량수율 및 발열량을 포함한 에너지 수율 측면에서 좋다. The carbonized coffee leaf is roasted at a temperature of 220° C. to 300° C. for 25 to 55 minutes using an agitating roaster device to carbonize the coffee leaf. In order to block the inflow of oxygen as much as possible during carbonization, the inflow of external air is blocked using rubber packings, etc., and when there is a large amount of air inside, nitrogen is added to maintain the limited air to carbonize. Preferably roasting at a temperature of 240 to 300°C for 35 to 55 minutes is good in terms of calorific value, and more preferably roasting at a temperature of 240 to 260°C for 45 to 55 minutes or at a temperature of 260 to 280°C for 45 minutes Roasting for to 55 minutes is good in terms of mass yield and energy yield including calorific value.

상기 바인더는 세립토, 고령토 및 이산화규소(SiO2)로 구성되는 군에서 선택되는 1종 이상을 포함한다. 상기 세립토는 입경이 75μm 이하인 흙이며, 상기 고령토는 카올리나이트(kaolinite, Al2Si2O5(OH)4), 할로이사이트(halloysite, Al2Si2O5(OH)·2H2O) 등을 포함한다. The binder includes at least one selected from the group consisting of fine-grained earth, kaolin, and silicon dioxide (SiO 2 ). The fine-grained soil is soil having a particle diameter of 75 μm or less, and the kaolinite contains kaolinite (Al 2 Si 2 O 5 (OH) 4 ), halloysite (Al 2 Si 2 O 5 (OH) 2H 2 O), etc. Include.

상기 바인더 성분들의 혼합비율은 커피박 또는 탄화 부산물의 혼합비에 따라 다르게 혼합될 수 있다. 바람직하게는 세립토 및 고령토의 혼합비율은 1:8~10 를 유지하고, 이산화규소는 물과 함께 별도로 혼합되며 상기 탄화 커피박 100 중량부에 대하여 5 내지 10 중량부를 혼합하는 것이 좋다. The mixing ratio of the binder components may be mixed differently depending on the mixing ratio of coffee meal or carbonization by-product. Preferably, the mixing ratio of fine-grained soil and kaolin is maintained at 1:8-10, silicon dioxide is separately mixed with water, and 5-10 parts by weight is preferably mixed with respect to 100 parts by weight of the carbonized coffee foil.

상기 탄화 부산물은 석탄회, 탄화된 농업부산물 및 탄화된 가축 분뇨로 구성되는 군에서 선택되는 1종 이상을 포함한다. 농업 부산물의 경우 300 내지 500℃ 온도에서 20분 내지 50분 동안 탄화시켜 탄화된 농업 부산물을 사용하며, 가축 분뇨의 경우 500 내지 700℃ 온도에서 20분 내지 50분 동안 탄화시켜 탄화된 가축 분뇨를 사용한다. 커피박과 마찬가지로 교반식 로스터 장치를 이용하여 탄화시 산소의 유입을 최대한 차단하기 위해 고무 패킹 등을 이용하여 외부의 공기 유입을 차단하며, 내부에 공기가 다량 존재할 경우 질소를 투입하여 제한된 공기가 유입되는 상태에서 탄화한다. The carbonization by-product includes at least one selected from the group consisting of coal ash, carbonized agricultural by-products, and carbonized livestock manure. In the case of agricultural by-products, carbonized agricultural by-products are carbonized at a temperature of 300 to 500°C for 20 to 50 minutes, and in the case of livestock manure, carbonized animal manure is used by carbonizing at a temperature of 500 to 700°C for 20 to 50 minutes. do. In order to block the inflow of oxygen during carbonization as much as possible using an agitated roaster device, like coffee leaf, the inflow of external air is blocked by using rubber packing, and when there is a large amount of air inside, nitrogen is injected to allow limited air inflow. It carbonizes in the state of being.

상기 탄화 부산물 성분들의 혼합비율은 제한되지 않으며, 바람직하게는 상기 석탄회가 고형연료 조성물 100 wt%를 기준으로 30 내지 60wt% 포함되도록 혼합하는 것이 좋다. The mixing ratio of the carbonization by-product components is not limited, and preferably, the coal ash is mixed so that 30 to 60 wt% is included based on 100 wt% of the solid fuel composition.

본 발명에 따른 커피박을 포함하는 고형연료의 제조방법은 상기 성분들을 분말화한 후 상기 혼합비율로 혼합하고, 함수율 5% 이하로 건조시킨 후 1800~2200 kgf/cm2의 압력으로 가압 성형하여 고형연료를 얻는다. In the method for producing a solid fuel containing coffee foil according to the present invention, the components are pulverized, mixed at the mixing ratio, dried to a moisture content of 5% or less, and press-molded at a pressure of 1800 to 2200 kgf/cm 2 You get solid fuel.

본 발명에 따른 커피박을 이용한 고형연료는 고밀도화되어 기존 무연탄과 유사한 발열량과 발열시간을 가져 무연탄의 대체가 가능한 친환경 연료이며, 탄화시킨 커피박, 세립토, 고령토, 석탄회, 탄화 부산물 등을 이용하여 CO, CO2 등 유해가스 발생이 저감되고, 연소 후에도 형상이 유지되는 효과를 제공할 수 있다.The solid fuel using coffee foil according to the present invention is an eco-friendly fuel that can be replaced with anthracite coal because it has a high density and has a calorific value and a heating time similar to that of conventional anthracite, and CO , CO 2 generation of harmful gases, etc., can be reduced, and the shape can be maintained even after combustion.

실시예 및 실험예 (1)Examples and Experimental Examples (1)

교반식 로스터 기를 이용하여 하기 표 1에 나타낸 것과 같이 온도는 210℃ 내지 290℃까지 20℃ 간격으로 5구간, 시간은 20분 내지 50분까지 10분 간격으로 4구간을 설정하여 커피박을 탄화시켰다. 탄화시 산소의 유입을 최대한 차단하기 위해 외부의 공기 유입을 차단하였으며, 내부에 질소를 투입하여 제한된 공기를 유지하였다.As shown in Table 1 below, the coffee leaf was carbonized by setting 5 sections at intervals of 20°C to 210°C to 290°C, and 4 sections at intervals of 10 minutes to 20 to 50 minutes using an agitated roaster. . In order to block the inflow of oxygen as much as possible during carbonization, the inflow of external air was blocked, and nitrogen was added to the inside to maintain limited air.

상기 조건으로 제조된 탄화 커피박의 질량 수율(mass yield) 및 발열량(Lower Heating Value)을 측정하여 하기 표 1에 나타내었다. 하기 표 1에 나타난 것과 같이 탄화 공정별 질량 수율은 온도와 시간이 증가할수록 감소하는 것을 알 수 있다. 발열량의 경우 하기 표 1에 나타난 것과 같이 탄화 온도 210℃에서는 기존 커피박의 발열량보다 낮은 발열량을 가지는 것을 확인할 수 있다. 또한 탄화 공정을 거치지 않은 커피박의 발열량(5,320Kcal/Kg)을 기준으로 240 내지 300℃ 온도에서 35 내지 55분 동안 로스팅한 경우 발열량이 대체로 우수한 것을 확인할 수 있다. The mass yield and lower heating value of the carbonized coffee foil prepared under the above conditions were measured and shown in Table 1 below. As shown in Table 1 below, it can be seen that the mass yield for each carbonization process decreases with increasing temperature and time. In the case of the calorific value, as shown in Table 1 below, at a carbonization temperature of 210°C, it can be confirmed that the calorific value has a lower calorific value than the calorific value of the conventional coffee foil. In addition, it can be seen that when roasting for 35 to 55 minutes at a temperature of 240 to 300° C. for 35 to 55 minutes based on the calorific value (5,320 Kcal/Kg) of coffee foil that has not undergone a carbonization process, the calorific value is generally excellent.

탄화 공정별 커피박의 질량 수율과 발열량을 포함한 에너지 수율을 하기 식 1에 따라 분석한 결과를 하기 표 1에 나타내었다. The results of analyzing the energy yield including the mass yield and calorific value of coffee foil for each carbonization process according to Equation 1 below are shown in Table 1 below.

[식 1][Equation 1]

Figure 112020055345930-pat00001
Figure 112020055345930-pat00001

-

Figure 112020055345930-pat00002
-
Figure 112020055345930-pat00002

-

Figure 112020055345930-pat00003
-
Figure 112020055345930-pat00003

-

Figure 112020055345930-pat00004
-
Figure 112020055345930-pat00004

-

Figure 112020055345930-pat00005
-
Figure 112020055345930-pat00005

기존 커피박의 발열량보다 낮은 발열량을 보이는 탄화 조건을 제외하고 기존 커피박의 발열량보다 높은 발열량을 보인 탄화 조건을 대상으로 에너지 수율을 분석한 결과를 하기 표 2에 나타내었다. 하기 표 2에 나타난 것과 같이 에너지 수율이 충분히 높으면서도 에너지 수율이 크게 증가하는 구간 270℃, 50 min과 250℃, 50min이 가장 효율적으로 탄화시킬 수 있는 조건인 것으로 판단된다.Table 2 shows the results of analyzing the energy yield for carbonization conditions showing a higher calorific value than the existing coffee foil except for the carbonization condition showing a calorific value lower than that of the existing coffee foil. As shown in Table 2 below, the energy yield is sufficiently high and the energy yield is significantly increased at 270°C, 50 min, 250°C, and 50 min. It is considered that carbonization is the most efficient condition.

Temp. [℃]Temp. [℃] Time [min] Time [min] mass yield(%)mass yield(%) LHV [Kcal/Kg]LHV [Kcal/Kg] Energy Yield (%)Energy Yield (%) 210210 2020 87.0387.03 5,2955,295 86.686.6 3030 84.7284.72 5,2625,262 83.883.8 4040 84.1784.17 5,1825,182 82.082.0 5050 83.2683.26 5,2445,244 82.182.1 230230 2020 86.4486.44 5,2195,219 84.884.8 3030 83.983.9 5,2085,208 82.182.1 4040 82.6482.64 5,2395,239 81.481.4 5050 79.4879.48 5,4775,477 81.881.8 250250 2020 85.0585.05 5,2185,218 83.483.4 3030 84.0784.07 5,2055,205 82.382.3 4040 74.7374.73 5,7215,721 80.480.4 5050 70.6870.68 5,9675,967 79.379.3 270270 2020 87.3787.37 5,1935,193 85.385.3 3030 82.7782.77 5,4885,488 85.485.4 4040 62.7262.72 6,2836,283 74.174.1 5050 60.9360.93 6,4046,404 73.373.3 290290 2020 82.3782.37 5,3475,347 82.882.8 3030 64.9764.97 6,0346,034 73.773.7 4040 52.3752.37 6,7276,727 66.266.2 5050 52.3152.31 6,7956,795 66.866.8

Process conditionProcess condition Energy Yield (%)Energy Yield (%) 290℃, 40min290℃, 40min 66.266.2 290℃, 50min290℃, 50min 66.866.8 270℃, 50min270℃, 50min 73.373.3 290℃, 30min290℃, 30min 73.673.6 270℃, 40min270℃, 40min 74.074.0 250℃, 50min250℃, 50min 79.279.2 250℃, 40min250℃, 40min 80.380.3 230℃, 50min230℃, 50min 81.881.8 290℃, 20min290℃, 20min 82.782.7 270℃, 30min270℃, 30min 85.385.3

실시예 (2)Example (2)

하기 표 3에 나타낸 것과 같은 조성으로 분말을 혼합한 후 가압 성형하여 고형연료를 제작하였다. 탄화 커피박은 250℃에서 50 min 동안 로스팅한 커피박을 사용하였다. 바인더는 세립토와 고령토를 1:9 비율로 혼합하였고, 이산화규소는 탄화 커피박 100 중량부에 대하여 8 중량부를 물과 함께 별도로 혼합하였다. 도 1에 상기 분말의 혼합 전(a) 및 혼합 후(b) 이미지 및 성형된 고형연료(c) 이미지를 나타내었다. The powder was mixed in the composition shown in Table 3 below, and then press-molded to produce a solid fuel. The carbonized coffee leaf was roasted at 250° C. for 50 min. The binder was mixed with fine grain and kaolin in a ratio of 1:9, and the silicon dioxide was separately mixed with water in 8 parts by weight based on 100 parts by weight of carbonized coffee foil. Fig. 1 shows images before (a) and after (b) mixing the powder and images of the molded solid fuel (c).

구분division 탄화
커피박
carbonization
Coffee leaf
탄화
부산물
carbonization
by-product
바인더bookbinder 나무숯Wood charcoal 질산
나트륨
nitric acid
salt
전분Starch 질산
바륨
nitric acid
barium
실시예 1Example 1 20%20% 71%71% 9%9% -- -- -- -- 실시예 2Example 2 30%30% 58%58% 12%12% -- -- -- -- 실시예 3Example 3 50%50% 35%35% 15%15% -- -- -- -- 실시예 4Example 4 60%60% 22%22% 18%18% -- -- -- -- 실시예 5Example 5 70%70% 9%9% 21%21% -- -- -- -- 실시예 6Example 6 30%30% -- 9%9% 21%21% 5%5% 4%4% 11%11% 실시예 7Example 7 무연탄hard coal -- -- -- -- -- --

실험예 (2)Experimental Example (2)

(1) 열량 및 성분 분석(1) Analysis of calories and ingredients

상기 실시예 1 내지 5의 고형연료에 대하여 열량 및 성분을 분석하여 하기 표 4에 나타내었다. 휘발분 항목의 경우 ASTM D7582-15 에 의해 측정하였고, 수분, 회분, 저위발열량, 탄소, 황, 바이오매스 항목의 경우 환경부고시 제2014-135호에 의해 측정하였다. 하기 표 4에 나타나는 것과 같이 발열량, 휘발분, 바이오매스의 경우 커피박 함량이 증가할수록 증가하는 것을 확인할 수 있다. The calories and components of the solid fuels of Examples 1 to 5 were analyzed and shown in Table 4 below. In the case of volatile matter, it was measured according to ASTM D7582-15, and in the case of moisture, ash, low calorific value, carbon, sulfur, and biomass, it was measured according to the Ministry of Environment Notice No. 2014-135. As shown in Table 4 below, in the case of calorific value, volatile content, and biomass, it can be seen that the increase in coffee meal content increases.

항목Item 기준standard 단위unit 측정결과Measurement result 실시예 1Example 1 실시예 2Example 2 실시예 3Example 3 실시예 4Example 4 실시예 5Example 5 휘발분Volatile matter dd %% 10.210.2 10.810.8 11.511.5 17.917.9 16.716.7 수분moisture arar %% 1.21.2 1.21.2 1.41.4 1.61.6 1.61.6 회분Ash dd %% 47.547.5 46.146.1 44.244.2 40.540.5 32.432.4 저위
발열량
Low
Calorific value
arar kcal/kgkcal/kg 37703770 37503750 40104010 40904090 47104710
탄소carbon dd %% 47.247.2 46.146.1 48.548.5 48.148.1 54.954.9 sulfur dd %% 0.220.22 0.190.19 0.140.14 0.070.07 0.050.05 바이오매스Biomass dd %% 17.117.1 18.418.4 25.525.5 33.733.7 40.140.1

(2) 규격 및 내구성 검증(2) Standard and durability verification

상기 제조된 고형연료에 대하여 연소 전/후의 강도를 측정하였다. 강도 측정의 경우 UTM 측정기를 이용하여 압축응력을 측정하였으며, 인장압축기 속도 35mm/s에서 프로브를 이용하여 파괴될 때까지 시험하였고, 항복점 및 최대응력 분석하여 측정된 압축력(N)을 하기 표 5에 나타내었다. 고형연료의 연소과정 이미지를 도 2에 나타내었다. The strength of the prepared solid fuel before/after combustion was measured. In the case of strength measurement, the compressive stress was measured using a UTM measuring device, and the test was performed until fracture using a probe at a tensile compressor speed of 35 mm/s. Indicated. Fig. 2 shows an image of a solid fuel combustion process.

하기 표 5에 나타나는 것과 같이 연소 후 커피연탄의 내구성은 커피함량 30%(실시예 1, 2)까지 무연탄(실시예 7)과 유사한 것을 확인할 수 있었다. 50%의 커피연탄(실시예 3)의 평균압축력 22.69N으로 무연탄의 평균압축력 46.72N의 절반으로 감소하였다. 또한 시험에 사용된 20% ~ 70% 커피연탄(실시예 1~5) 연소후 난로에서 집게로 제거할 경우 파손 없음을 확인하였다. As shown in Table 5 below, it was confirmed that the durability of coffee briquettes after combustion was similar to that of anthracite (Example 7) up to a coffee content of 30% (Examples 1 and 2). The average compressive force of 50% coffee briquettes (Example 3) was 22.69N, which was reduced to half of the average compressive force of 46.72N of anthracite. In addition, it was confirmed that there was no breakage when removing the 20% to 70% coffee briquettes (Examples 1 to 5) used in the test with tongs from the stove after combustion.

연소 전Before combustion 연소 후After combustion #1#One #2#2 #3#3 평균Average #1#One #2#2 #3#3 평균Average 실시예 1Example 1 408.5408.5 594.01594.01 480.19480.19 494.2333494.2333 64.8063164.80631 34.5797234.57972 37.2011737.20117 45.5290645.52906 실시예 2Example 2 596.84596.84 492.65492.65 406.2406.2 498.5633498.5633 72.5172.51 37.3837.38 29.5619729.56197 46.4839946.48399 실시예 3Example 3 592.62592.62 345.91345.91 546.17546.17 494.9494.9 20.8773820.87738 31.8668131.86681 15.3300915.33009 22.6914322.69143 실시예 4Example 4 429.45429.45 164.89164.89 230.64230.64 274.9933274.9933 26.5179226.51792 12.6121412.61214 28.5728.57 22.5666922.56669 실시예 5Example 5 416.52416.52 240.56240.56 201.67201.67 286.25286.25 31.8731.87 18.5303618.53036 27.4159327.41593 25.9387725.93877 실시예 7Example 7 573.9078573.9078 566.8318566.8318 569.33569.33 570.0232570.0232 40.1781940.17819 38.2738.27 61.7369961.73699 46.7283946.72839

(3) 지속시간 및 연소가스 측정(3) Measurement of duration and flue gas

연탄보일러에 공기유입량 최대로 고정하여 완전 연소할 때까지 걸린 시간을 측정하였고, 야외에서 연소시켜 배기관 가스포집을 통해 검출된 연소가스 함량을 하기 표 6에 나타내었다. 하기 표 6에 나타난 것과 같이 실시예 1 내지 3의 경우 무연탄과 유사한 발열시간을 나타내었으며, 특히 커피박 함량 30%인 실시예 2의 경우 발열시간이 우수한 것을 확인할 수 있었다. 또한 실시예 1 내지 3의 경우 무연탄에 비하여 CO 및 CO2 배출 함량이 현저하게 감소한 것을 확인할 수 있었다. The amount of time taken until complete combustion was measured by fixing the air inflow amount to the briquette boiler at the maximum, and the content of combustion gas detected through gas collection of the exhaust pipe by burning outdoors is shown in Table 6 below. As shown in Table 6 below, in Examples 1 to 3, the heating time was similar to that of anthracite, and in particular, it was confirmed that the heating time was excellent in the case of Example 2, which contained 30% coffee meal. In addition, in the case of Examples 1 to 3, it was confirmed that CO and CO 2 emission content was significantly reduced compared to anthracite coal.

구분division 발열시간Fever time COCO CO2 CO 2 NO2 NO 2 SO2 SO 2 H2SH 2 S 실시예 1Example 1 7h7h 49ppm49ppm 1630ppm1630ppm 1.3ppm1.3ppm 5.8ppm5.8ppm -- 실시예 2Example 2 9h15min9h15min 26ppm26ppm 1300ppm1300ppm 1ppm1ppm 6.8ppm6.8ppm -- 실시예 3Example 3 8h8h 20ppm20ppm 2180ppm2180ppm 3.7ppm3.7ppm 4.7ppm4.7ppm -- 실시예 4Example 4 5h45min5h45min 24ppm24ppm 1216ppm1216ppm 1.2ppm1.2ppm 2.2ppm2.2ppm -- 실시예 5Example 5 5h5h 8ppm8ppm 929ppm929ppm 0.7ppm0.7ppm 1.4ppm1.4ppm -- 실시예 6Example 6 4h30min4h30min 474ppm474ppm 2600ppm2600ppm 0.4ppm0.4ppm 1.3ppm1.3ppm 5.5ppm5.5ppm 실시예 7Example 7 9h30min9h30min 1000ppm 이상1000ppm or more 2900ppm2900ppm 2.2ppm2.2ppm 6.4ppm6.4ppm 2.3ppm2.3ppm

전술한 각 실시예에서 예시된 특징, 구조, 효과 등은 실시예들이 속하는 분야의 통상의 지식을 가지는 자에 의하여 다른 실시예들에 대해서도 조합 또는 변형되어 실시 가능하다. 따라서 이러한 조합과 변형에 관계된 내용들은 본 발명의 범위에 포함되는 것으로 해석되어야 할 것이다.Features, structures, effects, and the like illustrated in each of the above-described embodiments can be combined or modified for other embodiments by a person having ordinary knowledge in the field to which the embodiments belong. Accordingly, contents related to such combinations and modifications should be interpreted as being included in the scope of the present invention.

Claims (6)

탄화 커피박 20 내지 35 wt%;
바인더 4 내지 15 wt%; 및
탄화 부산물 50 내지 76 wt%;를 포함하는 커피박을 포함하고,
상기 바인더는 세립토, 고령토 및 이산화규소(SiO2)를 포함하며,
상기 세립토 및 고령토의 혼합 비율은 1:8~10 를 유지하고,
상기 이산화규소는 상기 탄화 커피박 100 중량부에 대하여 5 내지 10 중량부 혼합되는 고형연료.
20 to 35 wt% carbonized coffee meal;
4 to 15 wt% binder; And
50 to 76 wt% of carbonization by-products; containing coffee meal,
The binder includes fine-grained earth, kaolin, and silicon dioxide (SiO 2 ),
The mixing ratio of the fine-grained soil and kaolin is maintained at 1:8-10,
The silicon dioxide is a solid fuel mixed 5 to 10 parts by weight based on 100 parts by weight of the carbonized coffee foil.
삭제delete 제1항에 있어서,
상기 탄화 커피박은 220℃ 내지 300℃ 온도에서 25분 내지 55분 동안 로스팅하여 탄화된 커피박인 것을 특징으로 하는 커피박을 포함하는 고형연료.
The method of claim 1,
The carbonized coffee foil is a solid fuel comprising coffee foil, characterized in that the coffee foil is carbonized by roasting at a temperature of 220°C to 300°C for 25 to 55 minutes.
삭제delete 제1항에 있어서,
상기 탄화 부산물은 석탄회, 탄화된 농업부산물 및 탄화된 가축 분뇨로 구성되는 군에서 선택되는 1종 이상을 포함하는 것을 특징으로 하는 커피박을 포함하는 고형연료.
The method of claim 1,
The carbonization by-product is a solid fuel comprising coffee meal, characterized in that it comprises at least one selected from the group consisting of coal ash, carbonized agricultural by-products, and carbonized livestock manure.
커피박을 포함하는 고형연료의 제조방법으로서,
탄화 커피박, 바인더 및 탄화 부산물을 분말화한 후 탄화 커피박 20 내지 35 wt%, 바인더 4 내지 15 wt% 및 탄화 부산물 50 내지 76 wt% 비율로 혼합하고, 건조시킨 후 가압 성형하여 고형연료를 제조하며,
상기 바인더는 세립토, 고령토 및 이산화규소(SiO2)를 포함하고,
상기 세립토 및 고령토의 혼합 비율은 1:8~10 를 유지하며,
상기 이산화규소는 상기 탄화 커피박 100 중량부에 대하여 5 내지 10 중량부 혼합되는 것을 특징으로 하는 고형연료의 제조방법.
As a method for producing a solid fuel containing coffee foil,
After pulverizing the carbonized coffee foil, the binder, and the carbonization by-product, the carbonized coffee foil was mixed in a ratio of 20 to 35 wt%, the binder 4 to 15 wt%, and the carbonized by-product 50 to 76 wt%, dried, and pressurized to form a solid fuel. Manufacturing,
The binder includes fine-grained earth, kaolin, and silicon dioxide (SiO 2 ),
The mixing ratio of the fine-grained soil and kaolin is maintained at 1:8-10,
The silicon dioxide is a method for producing a solid fuel, characterized in that 5 to 10 parts by weight are mixed with respect to 100 parts by weight of the carbonized coffee foil.
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