KR102013882B1 - Method and Apparatus for scheduling polymer production - Google Patents

Method and Apparatus for scheduling polymer production Download PDF

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KR102013882B1
KR102013882B1 KR1020130023550A KR20130023550A KR102013882B1 KR 102013882 B1 KR102013882 B1 KR 102013882B1 KR 1020130023550 A KR1020130023550 A KR 1020130023550A KR 20130023550 A KR20130023550 A KR 20130023550A KR 102013882 B1 KR102013882 B1 KR 102013882B1
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scheduling
scheduling period
production
polymer
sales
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KR20140111073A (en
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김수곤
홍준호
강성찬
이래영
권기상
파람로제 엔지니어
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에스케이이노베이션 주식회사
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Abstract

The present invention relates to a method and system for scheduling the production of a polymer by a scheduling period, wherein the polymer production scheduling method according to the present invention includes the production status of the current scheduling period of the polymer and the production plan for the remaining period of the current scheduling period. A production information determination step of determining production information, a sales information determination step of determining sales information, including a sales plan for the remaining period of the polymer and a sales schedule for the next scheduling period and a next scheduling period, and for producing the polymer and the polymer. ERP step for determining and managing inventory by resource, sales information estimating step for estimating initial stock amount for the next scheduling period using production plan for remaining period and sales plan for remaining period, estimated initial stock, estimated Selling unit price and cost, and sales information In addition, the present invention includes a scheduling step of scheduling production during the next scheduling period of the polymer, and according to the present invention, it is possible to efficiently manage inventory, and to quickly reflect changes in the value of resources and polymers and to plan sales accordingly. Can be optimized quickly.

Description

Scheduling and scheduling apparatus for polymer production {Method and Apparatus for scheduling polymer production}

The present invention relates to a polymer production scheduling method and a scheduling apparatus for performing the same.

With the development of the industry, mass production of various products becomes possible, and management technology is developed to manage not only the efficient production of products but also the inventory management of produced products and the inventory management of resources such as semi-finished products for production. come.

As a background technology of the present invention, a "store inventory management system, a store medium recording a store inventory management method and a program" of Korean Patent Laid-Open Publication No. 2005-0008685 (2005.01.21.). In addition, the amount of production is determined based on the amount of production of goods and the sales forecast, and the difference between the determined amount of production and actual sales is secured and managed as inventory. If additional sales occur, the inventory held decreases, producing additional products. In addition, such a management technology includes a technology for efficiently managing a number of stores for each store, the technology automatically sends a shipment instruction for replenishing the product when the manufacturer inventory is less than the standard inventory set for each store. In addition, when a product distributed to each store is not sold in anticipation according to the decision of the head office, if the head office determines that excess inventory of the product has occurred, a return instruction is instructed to the store to return the product.

However, unlike the case in which the products to be managed are products that are manufactured and sold independently of each other, such a management technology is further required when there is a certain relationship or dependency between the products. A polymer product is a product in which there is a certain relationship or dependence between the commodity or material and the finished product. Polymer products are manufactured by organic chemical methods and the finished product is obtained by chemically reacting a number of raw materials under certain conditions. The nature of the resources, however, changes with the environment, and their prices continue to fluctuate. In addition, there are many ways to produce polymers.

However, there is a problem in conventional management technology for a product that does not quickly reflect the change in the value of the resource without considering the correlation between the resource and the finished product. Furthermore, the change in the maintenance cost of the inventory according to the surrounding condition cannot be taken into account.

Therefore, there is an urgent need for a technique capable of actively considering the interrelationship between resources and polymers and maintaining a proper inventory of materials according to the expected sales volume.

Furthermore, there is an urgent need for technology to rapidly reflect changes in the value of resources and polymers, and to optimize sales plans in time and maintain adequate inventory levels.

SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems of the prior art, and an object of the present invention is to schedule a polymer production schedule that can maintain an appropriate stock of materials according to a predicted sales volume by actively considering the correlation between resources and polymers. And to provide an apparatus.

Furthermore, another object of the present invention is to provide a polymer production scheduling method and apparatus for rapidly reflecting changes in the value of resources and polymers and optimizing the sales plan according to such changes in a timely manner and maintaining an appropriate inventory level. .

Polymer production scheduling method according to an embodiment of the present invention for achieving the above object: for scheduling the production of the polymer for each scheduling period (scheduling period),

A primary scheduling management step of scheduling production of the polymer up to a predetermined point in any scheduling period; And

And a second scheduling management step of performing the scheduling of the production of the polymer from the predetermined time point to the end of a certain scheduling period.

The primary scheduling management step is:

A primary including a production status of a polymer in a scheduling period from the beginning of a scheduling period to a predetermined time point of the scheduling period, and a production plan for the remaining scheduling period from the predetermined time point to the end of the scheduling period. Determining primary production information to determine production information;

Determining primary sales information including the sales plan of the polymer during the remaining scheduling period and the estimated sales information including the available sales of the next scheduling period and the next scheduling period;

Establishing a primary ERP for determining and managing sales performance and costs of the previous scheduling period of the polymer, and inventory for each of the polymer and the resources for producing the polymer;

Estimating the first initial inventory of the next scheduling period using the production plan for the remaining period and the sales plan for the remaining period, and the next scheduling period and the next scheduling using the sales performance and cost of the previous scheduling period. A first sales information estimating step of estimating a first estimated selling price and a cost of the polymer in the next scheduling period and the next scheduling period in order to basically estimate the selling price and the cost of the polymer in the period; And

Schedule production during the next scheduling period of the polymer in consideration of the estimated first initial inventory, the next scheduled period and the next estimated sales price and cost of the polymer, and the first estimated business information. Including a primary scheduling step.

The secondary scheduling management step is:

Secondary production information including a production status of the scheduling period from the beginning of the scheduling period to a predetermined time point in the predetermined scheduling period, and the production plan for the remaining scheduling period from the predetermined time point to the end of the scheduling period. Determining step;

Determining second sales information including second sales information including sales plan of the polymer during the remaining scheduling period and available sales of the next scheduling period;

Establishing a second ERP for determining and managing a graded inventory of the polymer and the resources for producing the polymer;

In order to estimate the second initial inventory of the next scheduling period using the production plan of the remaining period and the sales plan for the remaining period, and to finally estimate the selling price and cost of the polymer of the next scheduling period, A second sales information estimating step of estimating the second final sales price and the cost of the next scheduling period; And

And a second scheduling step of scheduling the production of the polymer during the next scheduling period in consideration of the estimated second initial inventory amount, the second final sale price and cost, and the second final sale information.

The primary scheduling management step includes a primary production information determination step, and the secondary scheduling management step includes a secondary production information determination step, wherein the primary production information determination step and the secondary production information determination step each include: The decision is made taking into account specifics, including plant-related information such as plant information, maintenance or operational information, raw material supply or manpower operation, related to the production of polymers during the next scheduling period.

The first scheduling step and the second scheduling step schedule production of a polymer in the next scheduling period in consideration of the peculiarities.

The first sales information estimating step includes: subtracting a sales plan for the remaining scheduling period from the production plan for the remaining scheduling period and adding the inventory amount of the polymer determined in the first ERP establishment step to the next scheduling period. Estimated as the first initial inventory of.

In the second sales information estimating step, the next scheduling period is obtained by subtracting the sales plan for the remaining scheduling period from the production plan for the remaining scheduling period and adding the inventory amount of the polymer determined in the second ERP establishment step. Estimate the 2nd initial inventory of

The primary scheduling management step includes the determined primary production information, the primary estimated sales information and the estimated initial initial inventory amount, and the first estimated selling unit price and cost of a polymer in the next scheduling period and the next scheduling period. The method may further include an accuracy checking step of checking the accuracy of the.

The secondary scheduling management step is to examine the accuracy of the determined secondary production information, the secondary confirmation business information, the estimated secondary initial inventory amount and the secondary confirmation sales unit price and cost of the polymer during the next scheduling period. It further includes an accuracy check step.

The scheduling period is any one year, June, March, January, two weeks or one week.

A polymer production scheduling apparatus according to an embodiment of the present invention is:

A primary scheduling management module for scheduling production of polymers up to a predetermined point in any scheduling period; And

And a secondary scheduling management module configured to schedule the production of the polymer from the predetermined time point to the end time of any scheduling period.

The primary scheduling management module is:

A primary including a production status of a polymer in a scheduling period from the beginning of a scheduling period to a predetermined time point of the scheduling period, and a production plan for the remaining scheduling period from the predetermined time point to the end of the scheduling period. A primary production information determination module for determining production information;

A primary sales information determination module for determining primary estimated sales information including a sales plan of the polymer during the remaining scheduling period and an available sales amount of a next scheduling period and a next scheduling period;

A primary ERP module for determining and managing sales performance and costs of prior scheduling periods of said polymers, and inventory levels of said polymers and resources for producing said polymers;

The first initial inventory of the next scheduling period is estimated using the production plan for the remaining period and the sales plan for the remaining period, and the basic next scheduling period and the next period are based on the sales performance and cost of the previous scheduling period. A first sales information estimating module for estimating a first estimated selling price and a cost of a polymer in a next scheduling period and a next scheduling period, in order to estimate a selling price and a cost of a polymer in a scheduling period; And

Schedule production during the next scheduling period of the polymer in consideration of the estimated first initial inventory, the next scheduled period and the next estimated sales price and cost of the polymer, and the first estimated business information. Includes a primary scheduling module.

The secondary scheduling management module is:

Secondary production information including a production status of the scheduling period from the beginning of the scheduling period to a predetermined time point in the predetermined scheduling period, and the production plan for the remaining scheduling period from the predetermined time point to the end of the scheduling period. Decision module;

A secondary sales information determination module for determining secondary firm sales information including sales plan of the polymer during the remaining scheduling period and a salable amount of a next scheduling period;

A secondary ERP module for determining and managing graded inventory of the polymer and resources for producing the polymer;

In order to estimate the second initial inventory of the next scheduling period using the production plan of the remaining period and the sales plan for the remaining period, and to finally estimate the selling price and cost of the polymer of the next scheduling period, A second sales information estimating module for estimating a second final selling price and a cost of a next scheduling period; And

And a second scheduling module that schedules the production of the polymer during the next scheduling period in consideration of the estimated second initial inventory amount, the second final sale price and cost, and the second final sale information.

The primary scheduling management module includes a primary production information determination module, the secondary scheduling management module includes a secondary production information determination module, and each of the primary production information determination module and the secondary production information determination module The decision is made taking into account specifics, including plant-related information such as plant information, maintenance or operational information, raw material supply or manpower operation, related to the production of polymers during the next scheduling period.

The primary scheduling module and the secondary scheduling module schedule production of a polymer in the next scheduling period in consideration of the peculiarities.

The first sales information estimation module adds a value obtained by subtracting the sales plan for the remaining scheduling period from the production plan for the remaining scheduling period to the inventory amount of the polymer determined in the first ERP module to determine the next scheduling period. We estimate the initial initial inventory.

The secondary sales information estimation module adds a value obtained by subtracting a sales plan for the remaining scheduling period from the production plan for the remaining scheduling period to the inventory amount of the polymer determined in the second ERP module to determine the next scheduling period. Estimate the second initial inventory.

The primary scheduling management module includes: the determined primary production information, the primary estimated sales information and the estimated primary initial inventory amount, and a primary estimated selling unit price and cost of a polymer in the next scheduling period and the next scheduling period. It further includes an accuracy check module for checking the accuracy of the.

The secondary scheduling management module examines the accuracy of the determined second production information, the second confirmed business information, the estimated second initial inventory and the second confirmed selling price and cost of the polymer during the next scheduling period. It further includes an accuracy check module.

The scheduling period is any one year, June, March, January, two weeks or one week.

The features and advantages of the present invention will become more apparent from the following detailed description based on the accompanying drawings.

Prior to this, the terms or words used in this specification and claims are not to be interpreted in a conventional and dictionary sense, and the inventors may appropriately define the concept of terms in order to best describe their own invention. It should be interpreted as meaning and concept corresponding to the technical idea of the present invention based on the principle that the present invention.

According to the present invention, by actively considering the interrelationship between resources and polymers, it is possible to efficiently manage inventory, predict sales volume, and maintain proper inventory of materials according to the predicted sales volume.

In addition, according to the present invention, it is possible to quickly reflect a change in the value of resources and polymers and to optimize the sales plan according to the change in time to maintain an appropriate inventory level.

1 is a flow chart of a polymer production scheduling method in accordance with one preferred embodiment of the present invention;
2 is a flow chart of a polymer production scheduling method according to another embodiment of the present invention;
3 is a graph illustrating a scheduling period meaning in the present invention;
4 is a flow chart of a polymer production scheduling method according to another embodiment of the present invention;
5 is a flowchart of a polymer production scheduling method according to another embodiment of the present invention;
6 is a block diagram of a polymer production scheduling system in accordance with another embodiment of the present invention; And
7 is a block diagram of a polymer production scheduling system according to another embodiment of the present invention.

The objects, specific advantages and novel features of the present invention will become more apparent from the following detailed description and the preferred embodiments associated with the accompanying drawings. In the present specification, in adding reference numerals to the components of each drawing, it should be noted that the same components as possible, even if displayed on different drawings have the same number as possible. In addition, terms such as “first” and “second” are used to distinguish one component from another component, and the component is not limited by the terms. In describing the present invention, detailed descriptions of related well-known technologies that may unnecessarily obscure the subject matter of the present invention will be omitted.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

1 is a flowchart of a polymer production scheduling method according to an exemplary embodiment of the present invention.

Referring to FIG. 1, the polymer production scheduling method includes a production information determination step S100, a sales information determination step S110, an ERP establishment step S120, a sales information estimation step S130, and a scheduling step S140. do.

Production information determination step (S100) determines the production information including the production status of the current scheduling period of the polymer and the production plan for the remaining scheduling period of the current scheduling period. When the production is scheduled for the next scheduling period at a predetermined time in the current scheduling period, the production information from the current scheduling period up to the point where the scheduling takes place becomes the production status, and thereafter, from the time point until the remaining scheduling period in the current scheduling period. Production information becomes a production plan. In the present specification, the production information refers to information related to the production of the polymer, such as the type of polymer, the amount of production, the property and shape produced, the grade produced, the cost of production, the cost, and the like of the produced polymer or polymer material.

The scheduling period and the production plan will be described later in detail with reference to FIG. 3.

In the following, repetitive description is omitted for simplicity of the specification.

When the production status of the current scheduling period and the production plan for the remaining scheduling period are determined in the production information determination step (S100), this time the sales plan for the remaining scheduling period of the polymer, the next scheduling period of the polymer in the sales information determination step (S110). The sales information is determined, including the available sales amount and the available sales amount for the next scheduling period. In the present specification, the sales information refers to information related to the sale of the polymer, such as the type of the polymer to be sold in the future, the property of the polymer to be sold, the grade and the target sales amount by the scheduling period.

As shown in FIG. 1, the polymer production scheduling method according to the present invention, when determining the sellable amount for the next scheduling period, corresponds to not only the sellable amount of the next scheduling period corresponding to the next scheduling period, but also the next scheduling period. Consider all the sales available for the next scheduling period. On the other hand, the saleable amount is information received as an example of how much a specific product can be sold to a specific company from sales representatives and may be displayed as a range of minimum and maximum values. Accordingly, the polymer production scheduling method according to the present invention has the advantage of scheduling the production of the polymer in the long term.

Once the production information and sales information is determined, the ERP establishment step (S120) determines and manages the inventory for each grade of the polymer and the resources for producing the polymer. In particular, the ERP establishment step may manage the appropriate period inventory for the next scheduling period, in this specification, the appropriate period inventory means the amount of inventory to be sold until the production point of the next scheduling period.

The present invention has the advantage of efficiently coping with price fluctuations in the mid- to long-term polymer by managing the available amount of the next scheduling period and the appropriate period inventory.

In the ERP establishment step, the inventory of each grade of the resource is not only monitored, but the inventory of the resources is actively managed so that the production can be performed smoothly as scheduled according to the scheduling result determined by the scheduling step described later.

Then, in the sales information estimating step (S130), the initial inventory amount of the next scheduling period is estimated using the production plan for the remaining scheduling period and the sales plan for the remaining scheduling period. At this time, the initial inventory amount of the next scheduling period may be estimated by adding the value of the polymer subtracted from the production plan for the remaining scheduling period to the sales plan for the remaining scheduling period.

If the initial inventory amount of the next scheduling period is estimated, the scheduling step S140 schedules the production during the next scheduling period in consideration of the estimated information and the sales information. As described above, the sales information considered herein may include the sales plan for the remaining scheduling period, and the available amount of the next scheduling period and the next scheduling period.

Through the scheduling step (S140), finally the production amount and sales amount of the polymer can be determined.

As described above, the polymer production scheduling method according to the present invention considers not only the sellable amount of the next scheduling period but also the sellable amount of the next scheduling period and reflects it in the scheduling process. Therefore, it is possible to draw up a cost-effective production plan.

2 is a flowchart of a polymer production scheduling method according to another embodiment of the present invention.

Referring to FIG. 2, the polymer production scheduling method includes a production information determination step S200, a sales information determination step S210, an ERP establishment step S220, a sales information estimation step S230, and a scheduling step S240. do.

Production information determination step (S200) determines the production information including the production status of the current scheduling period of the polymer and the production plan for the remaining scheduling period of the current scheduling period.

However, unlike the production information determination step of FIG. 1, the production information determination step S200 of FIG. 2 is facility related information such as facility information, maintenance information, and operation information of a factory related to the production of a polymer during the next scheduling period. Further determine specifics, including information on supply and demand for raw materials or personnel operations.

Specific details herein are information representing factors that may affect the production of polymers in production equipment. For example, even if a stock of a particular resource is sufficient, if the storage tank of that resource fails, it should be scheduled to produce the target polymer without that resource. On the other hand, manpower for the operation of the polymer production facility may not be available in some circumstances, in which case the operation of the plant is limited and all of these external factors are taken into account in the polymer production scheduling.

If the production status of the current scheduling period and the production plan for the remaining scheduling period are determined in the production information determination step (S200), the sales plan for the remaining scheduling period of the polymer, the sales available amount of the next scheduling period in the sales information determination step (S210). , And sales information including the available sales amount for the next scheduling period.

As shown in FIG. 1, the polymer production scheduling method illustrated in FIG. 2 also corresponds to the next scheduling period together with the available sales amount of the next scheduling period corresponding to the next scheduling period when determining the sellable amount for the next scheduling period. Consider all sales available for the next scheduling period. Therefore, there is an advantage in that the production of the polymer can be scheduled in the long term.

Once the production information and sales information is determined, the ERP establishment step (S220) determines and manages the inventory for each grade of the resource for producing the polymer and polymer. In particular, the ERP establishment step may manage the appropriate period inventory for the next scheduling period, in this specification, the appropriate period inventory means the amount of inventory to be sold until the production point of the next scheduling period. The present invention has the advantage of efficiently coping with price fluctuations in the mid- to long-term polymer by managing the available amount of the next scheduling period and the appropriate period inventory. The ERP establishment step of FIG. 2 is similar in operation to the ERP establishment step of FIG. 1. Therefore, repetitive description is omitted for simplicity of the specification.

Then, in the sales information estimating step (S230), the initial inventory amount of the next scheduling period is estimated using the production plan for the remaining scheduling period and the sales plan for the remaining scheduling period. The sales information estimating step S230 of FIG. 2 is similar in operation to the sales information estimating step S130 of FIG. 1. Therefore, repetitive description is omitted for simplicity of the specification.

If the initial inventory amount of the next scheduling period is estimated, an accuracy checking step (not shown) for checking the determined production information and sales information and the estimated initial inventory amount may be performed. In the present invention, the various information for which scheduling is used is an important factor in determining the production scheduling of the next scheduling period. Therefore, if any one of these pieces of information is lost during the communication process or during the delivery or in the morning, a huge loss may occur in the later production process. Therefore, in order to prevent this phenomenon, the accuracy check step checks the information used for scheduling.

The scheduling step S240 schedules the production during the next scheduling period in consideration of the estimated information and the sales information. As described above, the sales information considered herein may include the sales plan for the remaining scheduling period, and the available amount of the next scheduling period and the next scheduling period.

As such, the polymer production scheduling method according to the present invention takes into account the peculiarities of the next scheduling period when determining production information, and may check the accuracy of information used for scheduling before performing scheduling through an accuracy checking step. . Therefore, it is possible to easily cope with various failure situations that may occur in the production system, and to prevent scheduling errors.

3 is a graph illustrating a scheduling period meaning in the present invention.

In this specification, the scheduling period may correspond to various time periods such as 1 year, June, March, January, 2 weeks, 1 week. Shorter scheduling periods may mean shorter product lifetimes or a more sensitive polymer.

FIG. 3A illustrates a case where a scheduling period corresponds to one year, and FIG. 3B illustrates a case where a scheduling period corresponds to March, that is, a quarter year. 3C and 3D show the case where the scheduling period corresponds to January, that is, the production scheduling is performed monthly.

In particular, FIG. 3D is a graph illustrating the previous scheduling period, the current scheduling period, the next scheduling period, and the remaining scheduling period used in the present specification. Referring to the figure, scheduling occurs at time A of M-1 month. That is, time point A is any time point in the middle of M-January which is the current scheduling period. Then, the period from the time point A to the start of the next month, M, becomes the remaining scheduling period of the current scheduling period. On the other hand, the period from the end of M-February to the time (A) may be referred to as elapsed time. That is, if scheduling is performed at any point in the current scheduling period, the current scheduling period is divided into an elapsed period and a remaining scheduling period based on the corresponding time point.

In the present specification, the next scheduling period, the current scheduling period, and the previous scheduling period are denoted as M month, M-Jan, and M-February, respectively, but these are merely for convenience of understanding and the present invention is not limited thereto. Do.

4 is a flowchart of a polymer production scheduling method according to another embodiment of the present invention.

In FIG. 4, the polymer production scheduling method includes a first scheduling management step S405 and a second scheduling management step S455. At this time, the first scheduling management step S405 is performed in the middle of the current scheduling period, and the second scheduling management step S455 is performed at the expiration of the current scheduling period.

In addition, the first scheduling management step (S405) is the primary production information determination step (S400), the primary sales information determination step (S410), the primary ERP establishment step (S420), the primary sales information estimation step (S430), The first accuracy check step (S435), and the first scheduling step (S440).

The first production information determining step S400 is similar to the production information determining step S200 of FIG. 2, and determines the specifics related to the production of the polymer during the next scheduling period, and the production status of the current scheduling period of the polymer and the above. Primary production information is also determined including the production plan for the remaining scheduling period of the current scheduling period. Since the production status and production plan have been described above in detail with reference to FIG. 3, repeated descriptions are omitted for simplicity of the specification.

When the production status of the elapsed period and the production plan for the remaining scheduling period are determined, the primary sales information determination step (S410) includes the primary sales plan including the sales plan for the remaining scheduling period of the polymer and the available sales of the next and next scheduling periods. Determine estimated sales information.

As described above, the polymer production scheduling method according to the present invention has an advantage in that it is possible to schedule the production of the polymer in the long term because it considers the sellable amount of the next scheduling period when determining the sellable amount for the next scheduling period.

It should be noted, however, that primary sales information may change during the remaining scheduling periods, depending on market conditions, such as changes in the price of polymer products or raw materials, or changes in required products or quantities of trading companies. Secondary sales information described below is additionally received from the sales staff sales information that is changed in accordance with the above situation changes.

Once the first production information and the first estimated sales information is determined, the first ERP establishment step (S420) determines and manages the inventory by grade of resources for producing the polymer and polymer. To this end, in the first ERP establishment step (S420), the inventory amount of each resource of the polymer and the resource is determined in consideration of the sales performance of the previous scheduling period.

As described above, in the first ERP establishment step (S420), not only the inventory level of each resource is monitored, but also resources can be smoothly produced as scheduled according to the scheduling result determined by the first scheduling step (S440). Actively manage inventory

Then, in the first sales information estimating step (S430), the first initial inventory amount of the next scheduling period is estimated using the production plan for the remaining scheduling period and the sales plan for the remaining scheduling period. At this time, the first initial inventory amount of the next scheduling period may be estimated by adding the inventory subtracted from the production plan during the remaining scheduling period to the inventory amount of the polymer.

The estimated information is reviewed in the first accuracy check step S435. The accuracy checking step S435 checks the accuracy of the determined first production information, the first estimated business information, and the first initial inventory amount of the next scheduling period.

When the primary accuracy checking step S435 is performed, the primary scheduling step S440 schedules the production during the next scheduling period in consideration of the estimated information and the primary estimated business information. As described above, the sales information considered herein may include the sales plan for the remaining scheduling period, and the available amount of the next scheduling period and the next scheduling period.

When the primary scheduling management step (S405) is performed, the production amount and sales amount of the basic polymer can be determined.

As such, when the first scheduling management step S405 is performed during the current scheduling period, the second scheduling management step S455 is performed again at the end of the current scheduling period. However, the second scheduling management step S455 is not necessarily performed only at the end of the current scheduling period. Rather, the second scheduling management step S455 only needs to be performed later than the first scheduling management step S405 and only needs to be performed adjacent to the end of the current scheduling period.

The second scheduling management step (S455), the secondary production information determination step (S450), the secondary sales information determination step (S460), the secondary ERP establishment step (S470), the secondary sales information estimation step (S480), 2 A differential accuracy checking step S485, and a secondary scheduling step S490.

In the second production information determining step S450, the production information is determined again as in the first production information determining step S400. However, since the second production information determination step S450 is performed later than the first production information determination step S400, the production status information for the elapsed period will be increased and the production plan information for the remaining scheduling period will be less. Therefore, the secondary production information, which is the production information determined in the secondary production information determination step S450, may be more accurate than the primary production information determined in the primary production information determination step S400 in determining the final polymer production. .

When the production status of the elapsed period and the production plan for the remaining scheduling period are determined, the second sales information including the sales plan for the remaining scheduling period of the polymer and the available amount of the next scheduling period in the second sales information determination step (S460). Determine. Unlike the first sales information determination step (S410), in the second sales information determination step (S460), only sales information for a forthcoming scheduling period may be determined, and sales information for the next scheduling period may not be determined. In addition, as described above, additional business information such as market conditions, such as a change in the price of a polymer product or a raw material, or a change in a required product or quantity of a trading company is additionally input, which is referred to as second-definition sales information. Accordingly, the second sales information determination step S460 may determine more accurate sales information than the first sales information determination step S410.

Once the secondary production information and the secondary confirmation business information is determined, the secondary ERP establishment step (S470) determines and manages inventory by grade of the resource for producing the polymer and polymer. Similar to the first ERP establishment step (S420), in the second ERP establishment step (S470) in consideration of the sales results of the previous scheduling period determines the inventory amount of each resource of the polymer and resources. In addition, the secondary ERP establishment step (S470) also monitors the inventory amount of each resource grade, as well as inventory the resources so that the production can be made smoothly as scheduled according to the scheduling result determined by the secondary scheduling step (S490). Manage actively

Then, in the second sales information estimating step (S480), the second initial inventory amount of the next scheduling period is reestimated using the production plan for the remaining scheduling period and the sales plan for the remaining scheduling period. At this time, the second initial inventory of the next scheduling period may be estimated by adding the inventory subtracted from the production plan for the remaining scheduling period to the inventory of the polymer.

The estimated information is reviewed in the second accuracy check step S485. The secondary accuracy checking step (S485) checks the accuracy of the determined second production information, the second confirmation business information and the second initial inventory of the next scheduling period.

After the secondary accuracy check step S485, the secondary scheduling step S490 schedules the production during the next scheduling period in consideration of the estimated information and the secondary confirmed business information. As described above, the sales information considered herein may include the sales plan for the remaining scheduling period, and the available amount of the next scheduling period and the next scheduling period.

When the secondary scheduling management step S455 is performed, the final polymer production amount and sales amount may be determined.

Referring back to the drawings, the polymer production scheduling method according to the present invention production information determination step (S400, S450), sales information determination step (S410, S460), ERP establishment step (S420, S470), sales information estimation step (S430) , S480), accuracy checking steps S435 and S485 and scheduling steps S440 and S490 are performed twice. Therefore, it is possible to actively cope with rapid market changes.

5 is a flowchart of a polymer production scheduling method according to another embodiment of the present invention.

In FIG. 5, the polymer production scheduling method includes a first scheduling management step S505 and a second scheduling management step S555. At this time, the first scheduling management step S505 is performed in the middle of the current scheduling period, and the second scheduling management step S555 is performed at the expiration of the current scheduling period.

Similar to FIG. 4, the first scheduling management step S505 includes the first production information determination step S500, the first sales information determination step S510, the first ERP establishment step S520, and the first sales information estimation step. (S530), the first accuracy check step (S535), and the first scheduling step (S540), the second scheduling management step (S555), the second production information determination step (S550), the second sales information determination A step S560, a second ERP establishment step S570, a second sale information estimation step S580, a second accuracy check step S585, and a second scheduling step S590 are included.

Primary production information determination step (S500), primary sales information determination step (S510), secondary production information determination step (S550), secondary sales information determination step (S560) and secondary ERP establishment shown in FIG. Step S570 is similar in operation to the corresponding steps shown in FIG. 4, respectively. Therefore, repetitive description is omitted for simplicity of the specification.

The first ERP establishment step (S520) determines and manages the inventory by grade of the polymer and the resources for producing the polymer. In addition, in the first ERP establishment step (S520), unlike the first ERP establishment step (S420), the inventory amount for each resource of the polymer and the resource is determined by further considering the sales performance and the cost of the previous scheduling period. Therefore, in the primary ERP establishment step (S520), not only the inventory level of each resource grade is monitored, but also the inventory of the resources so that the production can be smoothly performed as scheduled according to the scheduling result determined by the primary scheduling step (S540). Manage actively

In the first sales information estimating step (S530), the first initial inventory amount of the next scheduling period is estimated using the production plan for the remaining scheduling period and the sales plan for the remaining scheduling period. At this time, the estimation method of the initial inventory amount of the next scheduling period is the same as the estimation method of the first sales information estimation step S430 of FIG.

In addition, the primary sales information estimating step (S530) basically estimates the selling price and cost of the next scheduling period and the next scheduling period of the polymer. In this specification, the estimated basic selling price and cost are defined as the first estimated selling price and cost of the next scheduling period and the next scheduling period. As such, the primary sales information estimating step (S530) not only considers the inventory of polymers and resources but also estimates the sales information by considering the cost of each grade and the selling price.

In this case, as described above, the first initial inventory of the next scheduling period may be estimated by subtracting the sales plan for the remaining scheduling period from the production plan for the remaining scheduling period and adding it to the inventory of the polymer. In addition, the selling price of the next scheduling period may be estimated based on the actual selling price and the cost of the previous scheduling period. The reason is that since the current scheduling period has not yet ended, the selling price of the current scheduling period cannot be determined.

However, the present invention is not limited thereto, and it is also described above that the current market price of the polymer and the resources for producing the polymer can also be referred to to determine the selling price and cost of the next scheduling period.

When the primary sales information estimation step S530 is completed, the primary accuracy checking step S535 is performed. In the first accuracy checking step (S535), the accuracy of the determined first production information and the first estimated sales information, the first initial inventory amount of the next scheduling period, and the first estimated selling price and cost of the next scheduling period and the next scheduling period are examined. do.

 The first scheduling step S540 schedules the production during the next scheduling period in consideration of the estimated information, the next scheduling period and the selling price and cost of the next scheduling period, and the first estimated business information. The sales information considered here may include the sales plan for the remaining scheduling period, the sales amount of the next scheduling period and the next available scheduling period, and the selling price and cost of the next scheduling period estimated in the first sales information estimating step (S530). Is as described above.

In particular, when producing polymer products, several products are produced sequentially in a single process. Since the product is continuously changed, the off specification has intermediate characteristics before and after the change. Polymer products are produced. Because these products have a lower selling price than genuine products, each process manages and maintains a production sequence to minimize the production of non-genuine polymer products. It will be produced according to.

However, in the first scheduling step (S540) proposed in the present invention, in addition to the selling price and cost of the next and next available sales, the next scheduling period, and the next scheduling period, the (non-genuine) of the polymer product that occurs in each case of product change Because quantity, selling price, and cost can be taken into account, there may be optimal sequence scheduling for scheduling polymer products based on such selling price and cost.

That is, in the first scheduling step (S540), in order to schedule the polymer product to be produced, not only fixed sequence scheduling that schedules the polymer products in a predetermined order, but also the selling price and cost of the genuine and non-genuine polymer products Optimal sequence scheduling considering all of them is also possible.

When the primary scheduling management step S505 is performed, the production amount and sales amount of the basic polymer may be determined.

When the first scheduling management step S505 is performed during the current scheduling period, the second scheduling management step S555 is performed at a subsequent time point in the current scheduling period.

In the second production information determination step S550, the production information is determined again as in the first production information determination step S500. However, since the second production information determination step (S550) is performed later than the first production information determination step (S500), the production status information for the elapsed period is increased and the production plan information for the remaining scheduling period is decreased. As it is. Therefore, the secondary production information, which is the production information determined in the secondary production information determination step (S550), may be more accurate than the primary production information determined in the primary production information determination step (S500) in determining the production amount of the final polymer. .

After the secondary sales information determination step S560 and the second ERP establishment step S570 are performed, the secondary sales information estimation step S580 is performed. Unlike the second sales information estimating step S480 of FIG. 4, the second sales information estimating step S580 of FIG. 5 finally not only sells the second initial inventory amount of the next scheduling period but also sells the unit price and the cost of the next scheduling period. Estimate. In this case, the method of estimating the second initial inventory amount in the next scheduling period is the same as the method of estimating the second sales information in step S480 of FIG. 4, and the unit price and the cost of the next scheduled scheduling period are 2 It is the final selling price and cost.

The estimated information is reviewed in the second accuracy check step S585. In the second accuracy checking step S585, the accuracy of the determined second production information and the second confirmed business information, the second initial stock amount of the next scheduling period, and the second confirmed selling unit price and cost of the next scheduling period are checked.

After the secondary accuracy checking step S585, the secondary scheduling step S590 is performed during the next scheduling period in consideration of the estimated information, the second final sales price and cost of the next scheduling period, and the second final sales information. Scheduling

When the second scheduling management step S555 is performed, the final polymer production amount and sales amount may be determined.

Similar to the polymer production scheduling method shown in FIG. 4, the polymer production scheduling method shown in FIG. 5 also includes production information determination steps S500 and S550, sales information determination steps S510 and S560, and ERP establishment steps S520 and S570. ), The sales information estimating steps S530 and S580, the accuracy checking steps S535 and S585, and the scheduling steps S540 and S590 are performed twice, respectively, to actively cope with sudden market changes. Furthermore, since the polymer production scheduling method shown in FIG. 5 schedules the production in consideration of the selling price and the cost of the next scheduling period, the polymer production scheduling method can increase the polymer production profit in response to the change in the value of the polymer in the market. Has an effect.

6 is a block diagram of a polymer production scheduling system according to another embodiment of the present invention.

Referring to FIG. 6, the polymer production scheduling method includes a production information determination module 630, a sales information determination module 640, an ERP module 650, a sales information estimation module 660, a scheduling module 670, and an accuracy check. Module 680.

The production information determination module 630 determines production information including the production status of the current scheduling period of the polymer and the production plan for the remaining scheduling period of the current scheduling period. That is, the production information determination module 630 performs a task performed in the production information determination step S100. Therefore, repetitive description is omitted for simplicity of the specification.

Once the production status of the current scheduling period and the production plan for the remaining scheduling period are determined in the production information determination module 630, this time the sales information determination module 640 determines the sales plan for the remaining scheduling period of the polymer, the next scheduling period. The sales information is determined, including the available sales amount and the available sales amount for the next scheduling period.

As described above, when the sales information determining module 640 determines the sellable amount for the next scheduling period, not only the sellable amount of the next scheduling period corresponding to the next scheduling period, but also the next scheduling period corresponding to the next scheduling period. Consider all of the available quantities. Therefore, there is an advantage in that the production of the polymer can be scheduled in the long term.

Once the production information and sales information is determined, the ERP module 650 determines and manages the inventory for each grade of the polymer and the resources for producing the polymer. That is, the ERP module 650 performs the operation of the ERP establishment step (S120) of FIG. 1. The ERP module 650 not only monitors inventory for each grade of the resource, but also actively manages the inventory of resources so that production can be smoothly performed as scheduled according to the scheduling result.

In the present specification, the enterprise resource planning (ERP) is commonly referred to as 'company-wide resource management', and refers to a means for collectively managing the entire enterprise in terms of effective use of management resources and for efficient management. Broadly speaking, ERP is the concept of optimally managing all the resources of a company for the integration of information. In a narrow sense, ERP also means a computerized system that builds an integrated computer database to automatically and efficiently control the flow of all operations, including company funding, accounting, purchasing, production, and sales.

The sales information estimating module 660 estimates an initial inventory amount of the next scheduling period by using the production plan during the remaining scheduling period and the sales plan during the remaining scheduling period (see S130 of FIG. 1). At this time, the initial inventory of the next scheduling period can be estimated by adding up the inventory of the polymer by subtracting the sales plan for the remaining scheduling period from the production plan for the remaining scheduling period.

If the initial inventory amount of the next scheduling period is estimated, the scheduling module 670 schedules the production during the next scheduling period in consideration of the estimated information and the sales information. As described above, the sales information considered herein may include the sales plan for the remaining scheduling period, and the available amount of the next scheduling period and the next scheduling period. Then, the accuracy check module 680 checks the accuracy of the determined production information and sales information and the estimated initial inventory. The accuracy check module 680 is for improving the accuracy of the scheduling result of the scheduling module 670.

As described above, the polymer production scheduling system according to the present invention reflects not only the sellable amount of the next scheduling period but also the sellable amount of the next scheduling period and reflects it in the scheduling process. Therefore, it is possible to draw up a cost-effective production plan.

7 is a block diagram of a polymer production scheduling system according to another embodiment of the present invention.

In FIG. 7, the polymer production scheduling system includes a first scheduling management module 710 and a second scheduling management module 720. At this time, the first scheduling management module 710 operates during the current scheduling period, and the second scheduling management module 720 operates when the current scheduling period expires.

In more detail, the first scheduling management module 710 may include a primary production information determination module 730, a primary sales information determination module 740, a primary ERP module 750, and a primary sales information estimation module ( 760, first order accuracy check module 770, and first order scheduling module 780. It should be understood that each of these modules operates in correspondence with the steps included in the first scheduling management steps S405 and S505 of FIGS. 4 and 5, respectively. Since the steps corresponding to the operation of each module have already been described above, the repeated description thereof may be omitted and only the necessary parts will be described below.

The primary production information determination module 730 determines production information including the production status of the current scheduling period of the polymer and the production plan for the remaining scheduling period of the current scheduling period. Since the production status and production plan have been described above in detail with reference to FIG. 3, repeated descriptions are omitted for simplicity of the specification.

Once the production status of the elapsed period and the production plan for the remaining scheduling period have been determined, the primary sales information determining module 740 includes the sales information for the remaining scheduling period of the polymer and the sales information including the available sales of the next and next scheduling periods. Determine. As described above, the polymer production scheduling system according to the present invention has an advantage in that it is possible to schedule the production of the polymer in the long term because it considers the sellable amount of the next scheduling period when determining the sellable amount for the next scheduling period.

Once production information and primary estimated business information are determined, the primary ERP module 750 determines and manages the graded inventory of the polymer and resources for producing the polymer. Further, the primary ERP module 750 may determine the inventory of each grade of the polymer and the resource in consideration of the sales performance and the cost of the previous scheduling period. That is, the primary ERP module 750 performs not only the operation of the ERP establishment step S420 of FIG. 4 but also the operation of the ERP establishment step S520 of FIG. 5. As described above, the primary ERP module 750 not only monitors the inventory amount of each resource, but also allows the production of resources to be performed smoothly as scheduled according to the scheduling result determined by the primary scheduling module 770. Manage inventory proactively

The first sales information estimation module 760 estimates the first initial inventory of the next scheduling period using the production plan for the remaining scheduling period and the sales plan for the remaining scheduling period, and furthermore, basically, 1 of the next and next scheduling period. Estimate sales costs and costs are also estimated. That is, the primary sales information estimation module 760 not only operates the primary sales information estimating step 430 of FIG. 4 but also operates the primary sales information estimating step 530 of FIG. 5. Next, the primary accuracy check module 770 checks the accuracy of the estimated information.

 The primary scheduling module 780 then schedules the production during the next scheduling period, taking into account the estimated information and the primary estimated sales information, further considering the primary estimated selling price and cost. As described above, the first estimated business information considered herein may include the sales plan for the remaining scheduling period and the available amount of the next scheduling period and the next scheduled period.

When the operation of the first scheduling management module 710 is completed during the current scheduling period, the second scheduling management module 720 is activated again at the end of the current scheduling period. However, the second scheduling management module 720 is not necessarily performed only at the end of the current scheduling period. Rather, the second scheduling management module 720 only needs to be performed later than the first scheduling management module 710 and only needs to be performed adjacent to the end of the current scheduling period.

The second scheduling management module 720 includes the secondary production information determination module 735, the secondary sales information determination module 745, the secondary ERP module 755, the secondary sales information estimation module 765, and the secondary. Accuracy check module 775, and secondary scheduling module 785. It should be understood that each of these modules operates in correspondence with the steps included in the second scheduling management steps S455 and S555 of FIGS. 4 and 5, respectively. Since the steps corresponding to the operation of each module have already been described above, the repeated description thereof may be omitted and only the necessary parts will be described below.

The secondary production information determination module 735 re-determines the production information like the primary production information determination module 730. However, since the secondary production information determination module 735 is performed later than the primary production information determination module 730, the production status information for the elapsed time will be increased and the production plan information for the remaining scheduling period will be less. Accordingly, the secondary production information, which is the production information determined in the secondary production information determination module 735, may be more accurate than the primary production information determined in the primary production information determination module 730 in determining the amount of the final polymer. .

Once the production status of the elapsed period and the production plan for the remaining scheduling period are determined, the secondary sales information determination module 745 determines the secondary confirmed sales including the sales plan for the remaining scheduling period of the polymer and the available amount of the next scheduling period. Determine the information. Unlike the primary sales information determination module 740, the secondary sales information determination module 745 may only determine sales information for an upcoming next scheduling period, but may not determine sales information for the next scheduling period. . Accordingly, the secondary sales information determination module 745 may determine sales information faster than the primary sales information determination module 740.

Once the production information and sales information are determined, the secondary ERP module 755 determines and manages the graded inventory of the polymer and the resources for producing the polymer. Similar to the primary ERP module 750, the secondary ERP module 755 determines inventory by resource of polymers and resources, taking into account sales performance of the previous scheduling period. That is, the secondary ERP module 755 performs not only the operation of the ERP establishment step S470 of FIG. 4 but also the operation of the ERP establishment step S570 of FIG. 4. In addition, the secondary ERP module 755 also actively manages the inventory of resources so that production can be made smoothly as scheduled according to the scheduling result determined by the secondary scheduling module 785.

The secondary sales information estimation module 765 then estimates the second initial inventory of the next scheduling period using the production plan for the remaining scheduling period and the sales plan for the remaining scheduling period. Furthermore, the secondary sales information estimation module 765 may finally estimate the secondary firm selling price and cost of the next scheduling period. Finally, the estimated selling price and cost become the second confirmed selling price and cost in the next scheduling period.

The estimated information is reviewed in the secondary accuracy check module 775. The accuracy check module 775 not only checks the accuracy of the determined second production information, the second confirmed sales information, and the second initial stock amount of the next scheduling period, but also the accuracy of the second confirmed sales unit price and cost of the next scheduling period. Can be checked Subsequently, the secondary scheduling module 785 schedules the production during the next scheduling period in consideration of the estimated information, the second final sales price and cost of the next scheduling period, and the second final sales information.

6 and 7, production information determination modules 730 and 735 and sales information determination module 740 which are corresponding modules included in the first scheduling management module 710 and the second scheduling management module 720. 745, ERP modules 750 and 755, sales information estimation modules 760 and 765, accuracy check modules 770 and 775, and scheduling modules 780 and 785 to perform similar operations twice. Therefore, it is possible to actively cope with rapid market changes.

Although the present invention has been described in detail with reference to specific embodiments, this is for explaining the present invention in detail, and the polymer production scheduling method and the polymer production scheduling system according to the present invention are not limited thereto, and within the technical spirit of the present invention. It will be apparent that modifications and improvements are possible by one of ordinary skill in the art.

All simple modifications and variations of the present invention fall within the scope of the present invention, and the specific scope of protection of the present invention will be apparent from the appended claims.

630: production information determination module 640: sales information determination module
650: ERP module 660: sales information estimation module
670: scheduling module 680: accuracy check module
690, 790 network

Claims (20)

A scheduling method for producing a polymer by a polymer production scheduling apparatus including a first scheduling management module and a second scheduling management module,
A primary scheduling management step of performing, by the primary scheduling management module, scheduling production of a polymer up to a predetermined point in an arbitrary scheduling period; And
A secondary scheduling management step of performing, by the secondary scheduling management module, scheduling the production of the polymer from the predetermined time point to the end of an arbitrary scheduling period;
Including;
The primary scheduling management step,
Establishing a first ERP for determining and managing sales performance and costs of the previous scheduling period of the polymer; And
In order to basically estimate the selling price and cost of the polymer in the next scheduling period and the next scheduling period, using the sales performance and the cost of the previous scheduling period, the first estimated selling price and cost of the polymer in the next scheduling period and the next scheduling period. Estimating primary sales information;
Polymer production scheduling method comprising a.
The method according to claim 1,
The primary scheduling management step,
A primary including a production status of a polymer in a scheduling period from the beginning of a scheduling period to a predetermined time point of the scheduling period, and a production plan for the remaining scheduling period from the predetermined time point to the end of the scheduling period. Determining primary production information to determine production information;
Determining primary sales information including the sales plan of the polymer during the remaining scheduling period and the estimated sales information including the available sales of the next scheduling period and the next scheduling period; And
Production during the next scheduling period of the polymer in consideration of the first initial inventory amount of the next scheduling period, the first estimated selling price and cost of the polymer in the next scheduling period and the next scheduling period, and the first estimated sales information. A primary scheduling step of scheduling;
More,
In the first ERP establishment step, further determine and manage the inventory of each grade of the polymer and the resources for producing the polymer,
And the first initial inventory amount is estimated using the production plan during the remaining scheduling period and the sales plan during the remaining scheduling period in the first sales information estimating step.
The method according to claim 1 or 2,
The secondary scheduling management step,
Secondary production information including a production status of the scheduling period from the beginning of the scheduling period to a predetermined time point in the predetermined scheduling period, and the production plan for the remaining scheduling period from the predetermined time point to the end of the scheduling period. Determining step;
Determining second sales information including second sales information including sales plan of the polymer during the remaining scheduling period and available sales of the next scheduling period;
Establishing a second ERP for determining and managing a graded inventory of the polymer and the resources for producing the polymer;
To estimate the second initial inventory of the next scheduling period using the production plan of the remaining scheduling period and the sales plan during the remaining scheduling period, and finally to estimate the selling price and cost of the polymer of the next scheduling period. A second sales information estimating step of estimating a second final selling price and a cost of the next scheduling period; And
A second scheduling step of scheduling the production of the polymer during the next scheduling period in consideration of the estimated second initial inventory amount, the second final sales price and cost, and the second final sales information;
Polymer production scheduling method comprising a.
The method according to claim 1 or 2,
The primary scheduling management step includes the primary production information determination step,
The secondary scheduling management step includes the secondary production information determination step,
Each of the first production information determination step and the second production information determination step includes facility information of a factory, maintenance information or facility information related to production of a polymer during the next scheduling period, equipment-related information, raw material supply and demand, or manpower operation information. Polymer production scheduling method characterized in that it is determined in consideration of the specifics.
The method according to claim 4,
Wherein said first scheduling step and said second scheduling step schedule production of a polymer in said next scheduling period in consideration of said specificity.
The method according to claim 2,
The first sales information estimating step includes: subtracting a sales plan for the remaining scheduling period from the production plan for the remaining scheduling period and adding the inventory amount of the polymer determined in the first ERP establishment step to the next scheduling period. Polymer production scheduling method comprising estimating the first initial inventory of.
The method according to claim 3,
In the second sales information estimating step, the next scheduling period is obtained by subtracting the sales plan for the remaining scheduling period from the production plan for the remaining scheduling period and adding the inventory amount of the polymer determined in the second ERP establishment step. Polymer production scheduling method for estimating the second initial inventory of.
The method according to claim 2,
The primary scheduling management step,
An accuracy checking step of checking the determined first production information, the first estimated sales information and the estimated first initial inventory amount, and the first estimated selling unit price and the cost of the polymer in the next scheduling period and the next scheduling period Polymer production scheduling method further comprising.
The method according to claim 3,
The secondary scheduling management step,
And an accuracy checking step of checking the accuracy of the determined second production information, the second confirmed business information, the estimated second initial inventory and the second confirmed selling price and cost of the polymer in the next scheduling period. Polymer production scheduling method.
The method according to claim 3,
Wherein said scheduling period is one of one year, June, March, January, two weeks, or one week.
A scheduling device for producing a polymer,
A primary scheduling management module for scheduling production of polymers up to a predetermined point in any scheduling period; And
A secondary scheduling management module for scheduling the production of the polymer from the predetermined time point to the end of any scheduling period;
Including;
The primary scheduling management module,
A primary ERP module for determining and managing sales performance and costs of the previous scheduling period of the polymer; And
In order to estimate the selling price and cost of the polymer in the basic next scheduling period and the next scheduling period, the first estimated selling price and the cost of the polymer in the next scheduling period and the next scheduling period are used. A first sales information estimation module for estimating;
Polymer production scheduling apparatus comprising a.
The method according to claim 11,
The primary scheduling management module,
A primary including a production status of a polymer in a scheduling period from the beginning of a scheduling period to a predetermined time point of the scheduling period, and a production plan for the remaining scheduling period from the predetermined time point to the end of the scheduling period. A primary production information determination module for determining production information;
A primary sales information determination module for determining primary estimated sales information including a sales plan of the polymer during the remaining scheduling period and an available sales amount of a next scheduling period and a next scheduling period; And
Production during the next scheduling period of the polymer in consideration of the first initial inventory amount of the next scheduling period, the first estimated selling price and cost of the polymer in the next scheduling period and the next scheduling period, and the first estimated sales information. A primary scheduling module for scheduling;
More,
The primary ERP module further determines and manages the graded inventory of the polymer and the resources for producing the polymer,
And the first initial inventory amount is estimated by the first sales information estimating module using a production plan during the remaining scheduling period and a sales plan during the remaining scheduling period.
The method according to claim 11 or 12,
The secondary scheduling management module,
Secondary production information including a production status of the scheduling period from the beginning of the scheduling period to a predetermined time point in the predetermined scheduling period, and the production plan for the remaining scheduling period from the predetermined time point to the end of the scheduling period. Decision module;
A secondary sales information determination module for determining secondary firm sales information including sales plan of the polymer during the remaining scheduling period and a salable amount of a next scheduling period;
A secondary ERP module for determining and managing graded inventory of the polymer and resources for producing the polymer;
To estimate the second initial inventory of the next scheduling period using the production plan of the remaining scheduling period and the sales plan during the remaining scheduling period, and finally to estimate the selling price and cost of the polymer of the next scheduling period. A second sales information estimating module for estimating a second final selling price and a cost of the next scheduling period; And
A second scheduling module for scheduling the production of the polymer during the next scheduling period in consideration of the estimated second initial inventory amount, the second final sales price and cost, and the second final sales information;
Polymer production scheduling apparatus comprising a.
The method according to claim 11 or 12,
The primary scheduling management module includes a primary production information determination module,
The secondary scheduling management module includes a secondary production information determination module,
Each of the primary production information determination module and the secondary production information determination module includes facility information of a factory, maintenance information or facility information related to production of a polymer during a next scheduling period, facility related information of raw material supply, or manpower operation information. Polymer production scheduling apparatus characterized in that the determination in consideration of the specifics.
The method according to claim 14,
And the first scheduling module and the second scheduling module schedule the production of the polymer in the next scheduling period in consideration of the peculiarities.
The method according to claim 12,
The first sales information estimation module adds a value obtained by subtracting the sales plan for the remaining scheduling period from the production plan for the remaining scheduling period to the inventory amount of the polymer determined in the first ERP module to determine the next scheduling period. Polymer production scheduling apparatus, characterized in that estimated by the first initial inventory.
The method according to claim 13,
The secondary sales information estimation module adds a value obtained by subtracting a sales plan for the remaining scheduling period from the production plan for the remaining scheduling period to the inventory amount of the polymer determined in the second ERP module to determine the next scheduling period. Polymer production scheduling apparatus for estimating a second initial inventory.
The method according to claim 12,
The primary scheduling management module,
An accuracy checking module that examines the determined first production information, the first estimated sales information and the estimated first initial inventory amount, and the first estimated selling unit price and the cost of the polymer in the next scheduling period and the next scheduling period Polymer production scheduling apparatus further comprises.
The method according to claim 13,
The secondary scheduling management module,
And an accuracy check module for checking the accuracy of the determined second production information, the second confirmed business information, the estimated second initial inventory and the second confirmed selling price and cost of the polymer in the next scheduling period. A polymer production scheduling device.
The method according to claim 13,
Wherein said scheduling period is one of one year, June, March, January, two weeks, or one week.
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JP2009301292A (en) * 2008-06-12 2009-12-24 Ricoh Co Ltd Production schedule planning system, production schedule planning method, and production schedule planning program
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