KR101936730B1 - Asphalt shingle-roof heat insulation waterproofing paint composition and thermal insulation waterproofing method using the same - Google Patents
Asphalt shingle-roof heat insulation waterproofing paint composition and thermal insulation waterproofing method using the same Download PDFInfo
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- KR101936730B1 KR101936730B1 KR1020180132325A KR20180132325A KR101936730B1 KR 101936730 B1 KR101936730 B1 KR 101936730B1 KR 1020180132325 A KR1020180132325 A KR 1020180132325A KR 20180132325 A KR20180132325 A KR 20180132325A KR 101936730 B1 KR101936730 B1 KR 101936730B1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
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Abstract
Description
본 발명은 아스팔트 슁글 지붕의 단열 차열 방수 도료조성물 및 이를 이용한 단열 차열 방수공법에 관한 것으로, 보다 상세하게는 하도제를 사용하지 않고도 수용성의 저독성, 저공해 친환경 방수처리가 가능하고, 이와 함께 내후성과, 내구성 및 내수성이 우수하며, 열차단, 열반사 성능 및 낮은 열전도율을 가지고 있어 냉난방 에너지를 절감하고, 자외선 차단 기능도 포함하고 있어 방수 사용수명이 연장되며, 시공이 간편하고 작업시간이 단축되어 공사비도 줄일 수 있도록 개선된 아스팔트 슁글 지붕의 단열 차열 방수 도료조성물 및 이를 이용한 단열 차열 방수공법에 관한 것이다.The present invention relates to a waterproof thermal insulation coating composition for asphalt shingle roofs, and to an adiabatic thermal insulation waterproofing method using the same. More specifically, the present invention relates to a waterproof thermal insulation waterproofing coating composition for asphalt shingles, It has excellent durability and water resistance. It has heat shield, heat reflection performance and low thermal conductivity to save cooling and heating energy. It also has ultraviolet shielding function to extend waterproof service life, and it is easy to construct, The present invention relates to a waterproof thermal insulation coating composition for asphalt shingles, and to an insulation thermal insulation waterproofing method using the same.
건축물의 지붕 재료로 콘크리트, 금속, 아스팔트 슁글, 기와, 슬레이트 등 매우 다양한 재료를 사용한다. 이런 재료들의 수명 및 방수 성능을 확보하여 건축물을 장기적인 내구성을 확보하기 위해서는 열과 습기를 제어할 수 있어야 한다.The roof material of the building uses a wide variety of materials such as concrete, metal, asphalt shingle, tile, and slate. To ensure long life and waterproof performance of these materials and to ensure long-term durability of buildings, heat and moisture must be controlled.
특히, 아스팔트 슁글 지붕의 경우 태양열의 노출에 의한 방수성능의 저하는 방수문제 및 건축물의 내구성을 확보하기 위해 먼저 해결하여 할 시급한 문제이다.Particularly, in the case of asphalt shingle roof, degradation of waterproof performance due to exposure to solar heat is an urgent problem to be solved first to secure waterproofing and durability of buildings.
그런데, 기술개발의 진보와 시공기간, 시공비용 등의 문제로 보수에 필요한 도막의 두께가 점점 얇아지고 있는 추세이다.However, due to advances in technology development, construction time, construction costs, and the like, the thickness of the coating film required for maintenance is gradually becoming thinner.
하지만, 아스팔트 슁글 지붕에 두께가 두꺼운 도막형 방수제가 아닌 단순히 차열, 단열 기능이 있는 얇은 두께의 박막형 도료(상도만 처리)를 시공할 경우, 단기간에는 단열이나 차열 효과를 얻을 수 있지만 방수가 잘 되지 않고, 시간이 지나면서 태양열 흡수에 따른 열화 가속, 오염(매연, 미세먼지, 황사 등)에 의해 내구성, 내후성, 내수성, 내마모성이 급격히 저하되면서 혹서와 혹한이 교대되면서 비, 눈 등에 의한 기온변화에 의해 도막이 쉽게 들떠 오르고 크랙이 발생되는 하자가 빈번하게 발생하고 있다.However, when the thin film type coating (Thodomain treatment), which is not a thick film-like waterproofing agent on the roof of the asphalt shingle, but merely has the heat shielding function and the thermal insulation function, it is possible to obtain the effect of heat insulation or heat shielding in a short period of time. As time passes, durability, weatherability, water resistance and abrasion resistance are rapidly decreased due to acceleration of deterioration due to solar absorption, pollution (soot, fine dust, yellow dust, etc.) The coating film is easily excited and cracks are generated frequently.
여기에서, 최근의 지붕 보수 관련 도료의 추세는 에너지 절감과 연관되어 차열의 개념이 도입되었는데, 차열은 단열과는 구분되는 개념으로 단열이 열차단의 개념이라면 차열은 열반사의 개념이라고 이해하면 된다.Here, the recent tendency of paint related to roof repair related to energy conservation is introduced with the concept of heat insulation. If heat insulation is a concept of heat insulation, it is understood that heat insulation is a concept of heat reflection.
통상, 금속재료의 표면온도는 하절기에 60~80℃정도로 상승하나 차열 도료로 도장된 지붕은 태양광선을 반사하기 때문에 금속 표면온도를 40℃ 정도로 낮추어 주는 것으로 알려져 있다.Generally, the surface temperature of metal materials is raised to 60 to 80 ° C in the summer season, but the roof painted with the heat paint is known to lower the metal surface temperature to about 40 ° C because it reflects sunlight.
또한, 아스팔트 슁글 지붕에 대한 방수공법에 있어서도 기본적으로 하도제, 중도제, 상도제를 모두 처리하고 있기 때문에 비용과 시간이 많이 걸리는 단점이 있다. 반면에, 도막 두께를 박막형으로 한 경우에는 상술한 바와 같은 문제가 있는 것으로 설명하였다.Also, in the waterproofing method for the asphalt shingle roof, since the undercoating agent, the intermediate coating agent and the topcoating agent are all treated basically, it takes a lot of cost and time. On the other hand, in the case where the film thickness is made thin, the above-mentioned problems have been described.
본 발명은 상술한 바와 같은 필요성을 만족시키기 위해 창출된 것으로, 하도제를 사용하지 않고도 수용성의 저독성, 저공해 친환경 방수처리가 가능하고, 이와 함께 내후성과, 내구성 및 내수성이 우수하며, 열차단, 열반사 성능 및 낮은 열전도율을 가지고 있어 냉난방 에너지를 절감하고, 자외선 차단 기능도 포함하고 있어 방수 사용수명이 연장되며, 시공이 간편하고 작업시간이 단축되어 공사비도 줄일 수 있도록 개선된 아스팔트 슁글 지붕의 단열 차열 방수 도료조성물 및 이를 이용한 단열 차열 방수공법을 제공하는데 목적이 있다.The present invention has been made in order to satisfy the above-mentioned need, and it is an object of the present invention to provide a waterproof, low-toxicity, low-pollution environmentally friendly waterproofing treatment which is water- Asphalt shingle roof insulation with improved heat resistance and low thermal conductivity to reduce cooling and heating energy and ultraviolet ray shielding to extend waterproof service life and reduce construction time and work time. A waterproof paint composition, and an adiabatic heat shielding waterproofing method using the same.
본 발명은 상기한 목적을 달성하기 위한 수단으로, 피도포면에 중도층, 상도층이 순차로 적층되어 아스팔트 슁글 지붕을 단열, 차열, 방수하는 아스팔트 슁글 지붕의 단열 차열 방수 도료조성물에 있어서;The present invention provides a waterproof heat insulating waterproof coating composition for an asphalt shingle roof, wherein an intermediate layer and an upper layer are sequentially laminated on a surface to be coated, thereby insulating, asphalt, and waterproofing the asphalt shingle roof.
상기 도료조성물 중에서 상기 상도층을 형성하는 상도제는 우레탄 수지 35-45중량%와, 콜타르(Coal tar) 5-10중량%와, 이산화티탄 8-16중량%와, 탄산칼슘 12-20중량%와, 세토스 2-4중량%와, 폴리에틸렌 글리콜 페닐에테르 0.5-3중량%와, 실리콘 0.5-3중량%와, 산화아연 0.5-1.0중량%와, 소르비탄 올리에이트 1-4중량%와, 화이트카본 1-5중량%와, 알루미늄 실리케이트 미세중공체 15-20중량% 및 나머지 물로 조성된 것을 특징으로 하는 아스팔트 슁글 지붕의 단열 차열 방수 도료조성물을 제공한다.The topcoat forming the top coat layer in the coating composition is composed of 35-45% by weight of urethane resin, 5-10% by weight of coal tar, 8-16% by weight of titanium dioxide, 12-20% by weight of calcium carbonate, , 2-4 wt% of cetos, 0.5-3 wt% of polyethylene glycol phenyl ether, 0.5-3 wt% of silicon, 0.5-1.0 wt% of zinc oxide, 1-4 wt% of sorbitan oleate, Wherein the waterproof coating composition comprises 1-5% by weight of white carbon, 15-20% by weight of an aluminum silicate micro hollow body, and the balance water.
이때, 상기 중도층을 형성하는 중도제는 고탄성 에멀젼수지 40-52중량%, 이산화티탄 10-18중량%, 탄산칼슘 12-20중량%, 마그네슘 2-4중량%, 황산에스테르 0.5-3중량%, 유기인산염 0.5-2중량%, 메틸파라벤 0.5-2중량%, 에톡시레이티드 알코올 1-3중량%, 화이트카본 1-5중량%, 알루미늄 실리게이트 미세 중공체분말 10-15중량% 및 나머지 물로 조성된 것에도 그 특징이 있다.At this time, the intermediate agent for forming the intermediate layer is composed of 40-52 wt% of high-elasticity emulsion resin, 10-18 wt% of titanium dioxide, 12-20 wt% of calcium carbonate, 2-4 wt% of magnesium, 0.5-3 wt% 0.5 to 2% by weight of organic phosphates, 0.5 to 2% by weight of methyl paraben, 1 to 3% by weight of ethoxylated alcohol, 1 to 5% by weight of white carbon, 10 to 15% by weight of aluminum silicate micro- It is also characterized by its composition with water.
또한, 본 발명은 상기에 기재된 도료조성물을 이용하여 아스팔트 슁글 지붕을 단열, 차열, 방수하기 위한 공법에 있어서; 아스팔트 슁글 지붕의 표면에 잔류된 먼지, 유분, 낙엽을 포함하는 이물질을 물 세척을 배제한 채 송풍기를 사용하여 송풍하면서 빗자루로 쓸어내는 방식으로 제거하는 지붕 세정단계; 상기 지붕 세정단계 후 아스팔트 슁글 지붕의 들뜬 부위, 균열 부위, 가장자리를 우레탄 실란트로 보수하고, 아스팔트 슁글 상태가 낡거나 파손된 부분은 부분적으로 교체하는 바탕 처리단계; 상기 바탕 처리단계가 완료되면, 상기 중도제를 로울러로 1회 도장하고, 완전히 건조된 후에 다시 한번 2회 도장하는 방식으로 이루어지는 중도제 도포단계; 상기 중도제 도포단계 후 중도제가 완전히 건조되면, 전동믹서로 상기 상도제 조성물을 3분 이상 교반한 후 로울러를 이용하여 중도층 위에 균일하게 1회 도포하는 상도제 도포단계;를 포함하는 것을 특징으로 하는 아스팔트 슁글 지붕의 단열 차열 방수공법도 제공한다.Further, the present invention provides a method for insulation, heat shielding, and waterproofing an asphalt shingle roof using the paint composition described above; A step of removing the foreign matter including dust, oil, and leaves left on the surface of the asphalt shingle roof by a method of sweeping with a broom using a blower while excluding water washing; A base treating step of repairing the asphalt shingle roof, the cracked part and the edge of the asphalt shingle roof by the urethane sealant after the roof washing step and partially replacing the worn or damaged part of the asphalt shingle; Wherein the intermediate treatment step is performed by coating the intermediate agent with a roller once the base treatment step is completed, and twice after the drying agent is completely dried; And a topcoating step of uniformly applying the topcoat composition once on the intermediate layer using a roller after stirring the topcoat composition for 3 minutes or more with an electric mixer when the center coater is completely dried after the middle coating step, The asphalt shingle roof insulation method is also provided.
본 발명에 따르면, 다음과 같은 효과를 얻을 수 있다.According to the present invention, the following effects can be obtained.
첫째, 하도제를 사용하지 않고도 수용성의 저독성, 저공해 친환경 방수처리가 가능하다.First, it is water-resistant, low-toxicity, and low-pollution environmentally friendly waterproofing without using undercoating agent.
둘째, 내후성과, 내구성 및 내수성이 우수하다.Second, it is excellent in weather resistance, durability and water resistance.
세째, 열차단, 열반사 성능 및 낮은 열전도율을 가지고 있어 냉난방 에너지를 절감한다.Third, it has heat trailer, heat reflection performance and low thermal conductivity, so it saves cooling and heating energy.
네째, 자외선 차단 기능도 포함하고 있어 방수 사용수명이 연장된다.Fourth, it also has a UV protection function, which extends the waterproof service life.
다섯째, 시공이 간편하고 작업시간이 단축되어 공사비도 줄일 수 있다.Fifth, construction can be simplified, work time can be shortened, and construction cost can be reduced.
도 1은 본 발명에 따른 아스팔트 슁글 지붕의 단열 차열 방수공법에 따라 시공될 시공구조를 모식적으로 보인 예시도이다.
도 2 내지 도 3은 본 발명에 따른 아스팔트 슁글 지붕의 단열 차열 방수 도료조성물에 대한 특성을 확인한 시험성적서이다.FIG. 1 is a schematic view showing an installation structure to be installed according to an adiabatic heat shielding waterproofing method of an asphalt shingle roof according to the present invention.
FIGS. 2 to 3 are test reports showing characteristics of an asphalt shingle roof according to the present invention.
이하에서는, 첨부도면을 참고하여 본 발명에 따른 바람직한 실시예를 보다 상세하게 설명하기로 한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
본 발명 설명에 앞서, 이하의 특정한 구조 내지 기능적 설명들은 단지 본 발명의 개념에 따른 실시예를 설명하기 위한 목적으로 예시된 것으로, 본 발명의 개념에 따른 실시예들은 다양한 형태로 실시될 수 있으며, 본 명세서에 설명된 실시예들에 한정되는 것으로 해석되어서는 아니된다.Before describing the present invention, the following specific structural or functional descriptions are merely illustrative for the purpose of describing an embodiment according to the concept of the present invention, and embodiments according to the concept of the present invention may be embodied in various forms, And should not be construed as limited to the embodiments described herein.
또한, 본 발명의 개념에 따른 실시예는 다양한 변경을 가할 수 있고 여러 가지 형태를 가질 수 있으므로, 특정 실시예들은 도면에 예시하고 본 명세서에 상세하게 설명하고자 한다. 그러나, 이는 본 발명의 개념에 따른 실시예들을 특정한 개시 형태에 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경물, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다.In addition, since the embodiments according to the concept of the present invention can make various changes and have various forms, specific embodiments are illustrated in the drawings and described in detail herein. However, it should be understood that the embodiments according to the concept of the present invention are not intended to limit the present invention to specific modes of operation, but include all modifications, equivalents and alternatives falling within the spirit and scope of the present invention.
일반적으로, 아스팔트 슁글 지붕의 방수 단열을 위한 방수공법은 하도제, 중도제, 상도제를 모두 도포하여 도막을 만들고 있으나 본 발명은 하도제를 생략한 채 중도제와 상도제만으로 구성하여 기존 방수공법을 완전히 대체하면서 동시에 단열과 차열 기능까지 구현하도록 구성된 것이다.Generally, the waterproofing method for waterproof insulation of an asphalt shingle roof is applied by applying all the undercoating agent, the modifier agent and the topcoating agent. However, the present invention does not include the undercoating agent, And at the same time, the heat insulation and the heat shielding function are realized.
때문에, 상도제 단독으로만 구성했을 경우의 종래 문제를 해결하면서 도막 두께도 낮추면서 시공기간도 단축시키고 시공비용도 줄이며, 단열과 차열의 개념이 모두 포함됨으로 인해 냉난방(여름철 냉방 최고 40%/ 겨울철 난방 최고 20%)의 에너지 비용을 획기적으로 절감할수 있고, 자외선을 최고 89% 차단하여 체감온도 상승억제와 방수제의 수명을 연장할 수 있다.Therefore, by solving the conventional problem of solely constructing the top coat alone, it is possible to reduce the thickness of the coating film, shorten the construction period, reduce the construction cost, and include both the heat insulation and the heat insulation. Saving up to 20% of energy), and it cuts ultraviolet rays up to 89%, which can suppress temperature rise and extend the life of waterproofing agent.
보다 구체적으로, 본 발명에 따른 아스팔트 슁글 지붕의 단열 차열 방수공법은 도 1의 예시와 같이, 아스팔트 슁글 지붕 표면인 피도포면(100), 단열 차열 방수 기능을 갖는 중도층(200), 단열 차열 방수 기능을 갖는 상도층(300)이 순차로 적층 형성되는 형태로 도포 시공된다.More specifically, the asphalt shingle roof waterproofing method according to the present invention is an asphalt shroud roof waterproofing method in which a
이때, 상기 상도층(300)이 본 발명에서 핵심적인 특징으로 제시하는 구성이며, 이를 조성하는 도료조성물에 대해서는 상세히 후술한다.At this time, the
이러한 단열차열 방수구조를 갖도록 시공하는 아스팔트 슁글 지붕의 단열 차열 방수공법은 아스팔트 슁글 지붕에 적용되며, 지붕 표면이 피도포면(100)이 된다.The asphalt shingle roof waterproofing method is applied to the asphalt shingle roof, and the roof surface is the
그리고, 본 발명은 지붕 세정단계, 바탕 처리단계, 중도제 도포단계 및 상도제 도포단계로 이루어진다.In addition, the present invention comprises a roof cleaning step, a background treatment step, a middle coat application step, and a top coat application step.
이때, 상기 지붕 세정단계는 아스팔트 슁글 지붕의 표면에 잔류된 먼지, 유분, 낙엽 등의 이물질을 깨끗하게 청소하여 제거하는 단계로서, 반드시 송풍기를 사용하여 송풍하면서 빗자루로 쓸어내는 방식으로 제거해야 한다.At this time, the roof cleaning step is a step of cleanly removing foreign matters such as dust, oil, and leaves left on the surface of the asphalt shingle roof, and must be removed by blowing with a blower while sweeping with a broom.
깨끗하게 세척하기 위해 물청소를 하거나 고압세척기를 이용하게 되면 균열이 더 커질 뿐만 아니라, 균열로 물이 스며든 상태가 되므로 도막 형성 후 균열이 완전히 보수되지 못하고 잔류된 물에 의해 도막 들뜸이 발생하기 때문이다.If you clean the water to clean it or use a high pressure washer, it will not only make the cracks bigger but also cause the water to seep into the cracks, so that the cracks can not be completely repaired after the film is formed, to be.
이렇게 하여, 지붕 세정단계가 완료되면, 바탕 처리단계가 수행된다.Thus, when the roof cleaning step is completed, a background processing step is performed.
상기 바탕 처리단계는 아스팔트 슁글 지붕의 들뜬 부위, 균열 부위, 가장자리를 우레탄 실란트로 보수하고, 아스팔트 슁글 상태가 낡거나 파손된 부분은 부분적으로 교체하는 단계이다.The base treatment step is a step of repairing the asphalt shingle roof, the cracked part and the edge of the asphalt shingle roof with a urethane sealant, and partially replacing the old or damaged part of the asphalt shingle.
이와 같이 바탕 처리단계까지 마무리하게 되면 중도제를 도포할 수 있는 상태가 된다.When the base processing step is completed, the intermediate agent can be applied.
상기 중도제 도포단계는 교반 완료된 중도제를 로울러로 1회 도장하고, 완전히 건조된 후에 다시 한번 2회 도장하는 방식으로 이루어진다.In the intermediate application step, the stirring agent is coated once with a roller, and completely dried and then coated twice.
이때, 상기 중도제는 고탄성 에멀젼수지 40-52중량%, 이산화티탄 10-18중량%, 탄산칼슘 12-20중량%, 마그네슘 2-4중량%, 황산에스테르 0.5-3중량%, 유기인산염 0.5-2중량%, 메틸파라벤 0.5-2중량%, 에톡시레이티드 알코올 1-3중량%, 화이트카본 1-5중량%, 알루미늄 실리게이트 미세 중공체분말 10-15중량% 및 나머지 물로 조성된다.At this time, the intermediate agent is a mixture of 40-52 wt% of high elasticity emulsion resin, 10-18 wt% of titanium dioxide, 12-20 wt% of calcium carbonate, 2-4 wt% of magnesium, 0.5-3 wt% of sulfuric acid ester, 2% by weight of methylparaben, 0.5-2% by weight of methylparaben, 1-3% by weight of ethoxylated alcohol, 1-5% by weight of white carbon, 10-15% by weight of aluminum silicate microcellular powder and the balance of water.
여기에서, 상기 고탄성 에멀젼수지는 탄성력을 부여하기 위해 첨가되는 것으로, 아크릴 공중합체 에멀젼수지와 폴리우레탄 에멀젼수지를 1:1의 중량비로 혼합한 혼합물을 사용한다.Here, the high-elasticity emulsion resin is added to impart an elastic force, and a mixture obtained by mixing an acrylic copolymer emulsion resin and a polyurethane emulsion resin at a weight ratio of 1: 1 is used.
특히, 아크릴 공중합체 에멀젼수지는 피도포면에 피막을 형성하면서 공극을 메워 무밀성을 증대시키고, 상기 폴리우레탄 에멀젼수지는 접착력을 증대시켜 부착강도를 높임으로써 견고한 고정성을 유지하면서 탄성있는 도막특성을 갖게 한다.Particularly, the acrylic copolymer emulsion resin increases the non-tightness by forming a film on the surface to be coated while increasing the non-tightness, and the polyurethane emulsion resin increases the adhesion strength to increase the adhesion strength, thereby improving the elastic film property .
이를 위해, 상기 조성비율로 첨가되어야 하는데, 40중량% 미만으로 첨가되면 탄성효과 및 수밀성이 떨어지고, 52중량%를 초과하면 압축강도 및 바인딩성이 크게 증가되어 도포성, 혼합성이 떨어지므로 상기 범위로 한정하여야 한다.If it is added in an amount of less than 40% by weight, the elastic effect and the water tightness become poor. When the content is more than 52% by weight, compressive strength and binding property are greatly increased, .
또한, 상기 이산화티탄은 표백 및 색상을 밝게 하여 백색도 유지, 은폐율 향상을 위해 첨가된다.Further, the titanium dioxide is added to brighten whiteness and hue to maintain whiteness and to improve concealment rate.
이러한 이산화티탄은 화학적으로 굉장히 안정되어 있고 인체에도 무해하며, 하얀 분말가루로 이루어져 있고, 플라스틱, 도료, 약품, 종이, 도기 등 거의 전분야에 걸쳐서 광범위하게 사용된다.Such titanium dioxide is chemically very stable and harmless to the human body, and is made of white powder, and widely used in almost all fields such as plastic, paint, medicine, paper, and ceramics.
본 발명에서 구분없이 분말형태로 배합되며, 10중량% 미만으로 첨가되면 표백 및 색상 구현이 어렵고, 18중량%를 초과하면 과표백이 일어나 색상 불량 및 불균형을 유발하므로 상기 범위로 한정하여 배합하여야 한다.In case of less than 10% by weight, it is difficult to realize bleaching and coloring. When it exceeds 18% by weight, overprinting occurs and color deficiency and unbalance are caused.
아울러, 상기 탄산칼슘은 피막 형성을 증대시키기 위해 첨가되며 수용성이기 때문에 균열은 물론 보수가 불균일한 부분 등에 침투하여 방수성을 더욱 극대화시킨다.In addition, since the calcium carbonate is added to increase the film formation and is water-soluble, it infiltrates cracks and uneven portions of maintenance, thereby further maximizing the water resistance.
다만, 혼합시 희석에 따른 점도 저하를 막기 위해 상기와 같은 12-20중량%의 범주내에서 첨가되어야 한다.However, it should be added in the range of 12 to 20% by weight in order to prevent the viscosity decrease due to dilution during mixing.
아울러, 상기 마그네슘은 점도를 조절하고 침전을 방지하기 위한 것으로 2-4중량% 첨가된다.In addition, the magnesium is added in an amount of 2-4 wt% for controlling viscosity and preventing precipitation.
또한, 상기 황산에스테르는 도료의 제조공정에서 첨가물의 분산을 쉽게 하기 위해 0.5-3중량% 첨가된다.The sulfuric acid ester is added in an amount of 0.5-3% by weight in order to facilitate the dispersion of the additive in the process of manufacturing the paint.
뿐만 아니라, 상기 유기인산염은 고속교반중 기포발생을 억제함은 물론 도포면을 평활하게 유지하기 위해 첨가된다.In addition, the organic phosphate is added in order to suppress the generation of bubbles during high-speed stirring and to keep the application surface smooth.
그리고, 상기 메틸파라벤은 부패를 방지하거나 억제하기 위해 첨가된다.And, the methylparaben is added to prevent or suppress the decay.
또한, 상기 에톡시레이티드 알코올은 분산성을 증대시키기 위해 첨가된다.In addition, the ethoxylated alcohol is added to increase the dispersibility.
아울러, 상기 화이트카본은 칙소성을 부여하기 위한 칙소화제(Thixotroping Agents)로서, 도막 표면 변형이나 변성을 최소화시키기 위해 첨가되며, 과량 첨가시에는 점도가 높아지고, 소량 첨가시에는 기능이 유명무실해지기 때문에 상기 범위로 첨가되어야 한다.In addition, the white carbon is added to minimize the surface deformation and denaturation of the coating film, and the viscosity is increased when the amount is excessively added, and the function is not known when the amount is small Should be added in the above range.
또한, 상기 알루미늄 실리게이트 미세 중공체분말(통상 '인슐래드'라 칭하며, 미크론 크기임)은 폐쇄 공기층의 열차폐 열반사와 열저항을 갖는 유해 중금속은 물론 휘발성 유기화합물및 독성이 전혀 없는 환경 친화적인 소재이다.In addition, the above-mentioned aluminum silicate micro hollow powder (usually called 'insulin', micron size) is used as a material for the heat treatment of thermal barrier heat of the closed air layer and harmful heavy metals having thermal resistance, as well as volatile organic compounds and environment- to be.
상기 알루미늄 실리게이트 미세 중공체분말을 10중량% 미만으로 첨가하며 단열성 및 결로방지성이 떨어지고, 15중량%를 초과하여 첨가하면 단열성이 증가하는 장점은 있으나 혼합성과 윤활성이 떨어지므로 상기 범위로 한정되어야 한다.The aluminum silicate micro hollow powder is added in an amount of less than 10% by weight and the heat insulating property and the dew condensation preventing property are poor. When it is added in an amount of more than 15% by weight, the heat insulating property is increased. However, do.
이에 더하여, 본 발명은 이와 같은 중도제 조성물을 구성할 때, 기능성 물질을 더 첨가함으로써 기능 증대효과를 더 얻을 수 있는데, 이를 테면 중도제 조성물 100중량부에 대해 프로스타글란딘(prostaglandin) 7.5중량부와, 솔루빌라이저(Solubilizer) 12.5중량부와, 유산반토 3.5중량부를 더 첨가할 수 있다.In addition, when the intermediate composition of the present invention is formed, a functional enhancing effect can be further obtained by further adding a functional material. For example, 7.5 parts by weight of prostaglandin, 100 parts by weight of prostaglandin, 12.5 parts by weight of Solubilizer and 3.5 parts by weight of lactic acid alumina can be further added.
이때, 상기 프로스타글란딘은 20개의 탄소로 이루어진 지방산 유도체로서 세균활성을 억제하여 사멸시키고 악취를 분해 제거하는 효과를 강화시키기 위해 더 첨가되며, 상기 솔루빌라이저는 유화성과 가용화성을 구현하여 조성물의 층분리를 막고 안정화를 유지하도록 하기 위해 첨가되고, 상기 유산반토는 알루미늄염과 유산(硫酸)으로 만들어진 것으로 물에 가하면 수중의 알칼리분과 반응을 일으켜 경화를 촉진시키게 된다.At this time, the prostaglandin is a fatty acid derivative consisting of 20 carbons, which is further added to enhance the effect of inhibiting bacterial activity and killing and decomposing and removing odor, and the solubiliser is emulsified and solubilized, And the sulfuric acid alum is made of an aluminum salt and sulfuric acid (sulfuric acid). When it is added to water, it reacts with an alkali component in water to promote hardening.
상술한 단계를 거쳐, 중도제 도포단계까지 완료되면, 마지막으로 상도제 도포단계가 수행된다.After the intermediate application step is completed through the above-described steps, the top application step is finally performed.
상기 상도제 도포단계는 중도제가 완전히 건조된 후 전동믹서로 상도제 조성물을 3분 이상 교반한 후 로울러를 이용하여 중도층(200) 위에 균일하게 1회 도포하는 단계이다.In the step of applying the topcoat, the topcoat composition is thoroughly dried, and then the topcoat composition is agitated with an electric mixer for 3 minutes or more. The topcoat composition is uniformly applied once to the
이와 같이, 본 발명에서는 상도제의 경우 1회 도포만으로도 본 발명이 목적하는 상도층(300)을 충분히 구현할 수 있게 되어 시공기간이 단축되고, 시공비용은 줄이면서 단열, 차열, 방수 기능을 모두 달성할 수 있게 된다.As described above, in the present invention, the
이때, 상기 상도제는 우레탄 수지 35-45중량%와, 콜타르(Coal tar) 5-10중량%와, 이산화티탄 8-16중량%와, 탄산칼슘 12-20중량%와, 세토스 2-4중량%와, 폴리에틸렌 글리콜 페닐에테르 0.5-3중량%와, 실리콘 0.5-3중량%와, 산화아연 0.5-1.0중량%와, 소르비탄 올리에이트 1-4중량%와, 화이트카본 1-5중량%와, 알루미늄 실리케이트 미세중공체 분말 15-20중량% 및 나머지 물로 조성된다.At this time, the topping agent may contain 35-45% by weight of urethane resin, 5-10% by weight of coal tar, 8-16% by weight of titanium dioxide, 12-20% by weight of calcium carbonate, 0.5 to 3 wt% of silicon, 0.5 to 1.0 wt% of zinc oxide, 1 to 4 wt% of sorbitan oleate, 1 to 5 wt% of white carbon, 0.5 to 3 wt% of polyethyleneglycol phenyl ether, And 15-20% by weight of aluminum silicate microcellular powder and balance water.
여기에서, 상기 우레탄 수지는 고탄성 및 고방수성 도막을 형성하고, 고점착성으로 인해 계면분리를 억제하고, 부착고정력을 증대시키기 위해 첨가된다.Here, the urethane resin is added to form a high-elasticity and high-water-repellent coating film, to suppress interfacial separation due to high tackiness, and to increase adhesion fixing force.
또한, 상기 콜타르는 균열억제 및 방수성능 강화를 위해 첨가된다.In addition, the coal tar is added for crack suppression and waterproofing performance enhancement.
아울러, 상기 이산화티탄은 백색도를 높이고 은폐율을 증대시키기 위해 첨가된다.In addition, the titanium dioxide is added to increase whiteness and increase concealment rate.
뿐만 아니라, 상기 탄산칼슘은 필러로서 도막의 두께 조절을 용이하게 하기 위해 첨가된다.In addition, the calcium carbonate is added as a filler to facilitate the control of the thickness of the coating film.
그리고, 상기 세토스는 팜오일에서 추출된 추출물로서, 유화안정화는 물론 점도를 조절하고, 조성물의 침강을 방지하기 위해 첨가된다.The cetostose is an extract extracted from palm oil, which is added to control emulsion stabilization as well as viscosity and to prevent sedimentation of the composition.
또한, 상기 폴리에틸렌 글리콜 페닐에테르는 입자의 응집을 방지하고, 균일한 분산성을 확보하여 방수, 단열, 차열 특성을 나타내는 성분들이 고르게 분포되도록 유도하기 위해 첨가된다.In addition, the polyethylene glycol phenyl ether is added to prevent aggregation of the particles, to secure a uniform dispersibility, and to induce an even distribution of components exhibiting waterproof, adiabatic, and differential thermal characteristics.
아울러, 상기 실리콘은 조성물 교반중 기포가 생성되는 것을 억제하여 도막 불량을 차단하기 위해 첨가된다.In addition, the silicone is added in order to inhibit the formation of bubbles during the stirring of the composition and to prevent coating failure.
뿐만 아니라, 상기 산화아연은 방부성을 유지하면서 자외선 차단 효과를 높이기 위해 첨가된다.In addition, the zinc oxide is added to enhance the ultraviolet shielding effect while preserving the anticorrosive properties.
그리고, 상기 소르비탄 올리에이트(Sorbitan Oleate)는 에멀젼 상태로의 가용화, 유화 및 분산안정성을 유지하기 위해 첨가된다.The above-mentioned sorbitan oleate is added to maintain solubilization, emulsification and dispersion stability into an emulsion state.
또한, 상기 화이트카본은 칙소화제이다.Further, the white carbon is a rigorous agent.
아울러, 상기 알루미늄 실리케이트 미세중공체 분말은 앞서 설명한 바와 같이, 단열기능과 차열기능을 강화시키기 위해 첨가된다.In addition, the aluminum silicate micro hollow powder is added to enhance the heat insulating function and the heat shielding function, as described above.
이에 더하여, 본 발명에서는 상기 상도제가 형성하는 상도층(300)의 도막 두께가 얇기 때문에 내열성과 열화저항성 및 윤활성을 유지하기 위해 하기한 첨가물을 더 포함할 수 있다.In addition, in the present invention, since the thickness of the
상기 첨가물은 상기 상도제 조성물 100중량부에 대해 0.1㎛ 입도를 갖는 하석 분말 8.5중량부와, 0.1㎛ 입도를 갖는 일라이트 분말 2.0중량부와, 셀룰로오스 디아세테이트 5.5중량부와, 올레아미드 3.5중량부와, PTFE 2.5중량부와, 붕규산유리 6.5중량부가 될 수 있다.The additive was prepared by mixing 8.5 parts by weight of talc powder having a particle size of 0.1 mu m with respect to 100 parts by weight of the topcoat composition, 2.0 parts by weight of a diatomite powder having a particle size of 0.1 mu m, 5.5 parts by weight of cellulose diacetate, 3.5 parts by weight , 2.5 parts by weight of PTFE and 6.5 parts by weight of borosilicate glass.
이때, 상기 하석((Na2OㆍAl2O3ㆍ2SiO2)(K2OㆍAl2O3ㆍ2SiO2)은 두 조성이 섞여 있는 것으로 내열성과 투광성 및 도막의 강도를 유지하기 위해 첨가된다.At this time, added to the nepheline ((Na 2 O and Al 2 O 3 and 2SiO 2) (K 2 O and Al 2 O 3 and 2SiO 2) is to maintain the strength of the heat-resistant and translucent, and the coating film that the two compositions mix do.
또한, 상기 일라이트분말은 원적외선 방사량이 탁월하여 탈취, 소취, 공기정화이 있고, 특히 바이러스, 박테리아, 곰팡이에 대한 항균작용이 우수한 것으로 알려져 있다. 때문에, 물, 대기, 토양 중에 존재하는 중금속과 각종 유도가스를 흡착, 탈취, 분해 제거하는 용도로 많이 활용되고 있다.In addition, the Illite powder has excellent deodorization, deodorization and air purification due to its excellent far-infrared radiation dose, and is known to have excellent antimicrobial activity against viruses, bacteria and fungi. Therefore, it is widely used for adsorption, deodorization, decomposition and removal of heavy metals and various induction gases present in water, air, and soil.
그리고, 상기 셀룰로오스 디아세테이트는 셀룰로오스를 구성하는 파라노스(pyranose) 고리로 인해 높은 유리전이온도를 갖게 되므로 인장강도, 굴곡강도, 충격강도를 향상시키기 위해 첨가된다.The cellulose diacetate has a high glass transition temperature due to the pyranose ring constituting the cellulose, so that it is added to improve tensile strength, flexural strength and impact strength.
또한, 상기 올레아미드(Oleamide)는 슬립성을 강화시켜 상도제 도포시 원활한 흐름성과 균일 도포성을 확보하기 위해 첨가된다.In addition, the oleamide is added in order to enhance the slip property and to ensure smooth flowability and homogeneous coverage during top coat application.
아울러, 상기 폴리테트라플로오르에틸렌(PTFE)은 불소수지의 하나로서 절연안정성과 비점착성 및 낮은 마찰계수로 인해 발수특성과 방수특성이 우수한 물질이다. In addition, the polytetrafluoroethylene (PTFE) is one of the fluororesins, and is excellent in water repellency and waterproof properties due to insulation stability, non-tackiness, and low coefficient of friction.
또한, 상기 붕규산유리는 규산분 80중량%와 나머지 붕산분 및 기타 불가피한 성분들로 이루어진 것으로 낮은 열팽창율을 가지므로 열팽창과 수축이 적어 도막에서의 크랙 발생을 억제하여 내구성을 높이면서 내열충격성과 화학적내구성을 높이게 된다.In addition, the borosilicate glass is composed of 80 wt% of silicate powder, remaining boric acid powder, and other unavoidable components, and has a low coefficient of thermal expansion. Therefore, the thermal expansion and shrinkage is small to suppress the occurrence of cracks in the coating film, Durability is enhanced.
이하, 실시예에 대하여 설명한다.Hereinafter, examples will be described.
[실험예][Experimental Example]
본 발명에 따른 아스팔트 슁글 지붕의 단열 차열 방수 도료조성물중 상도제에 대한 인장강도, 신율, 인열강도, 흡수율을 확인하기 위해 '인슈파워쉴드'란 시료명으로 한국화학융합시험연구원에 시험을 의뢰하였으며, 그 결과는 도 2에 나타내었다.In order to confirm the tensile strength, elongation, tear strength and water absorption rate of the top coat agent in the asphalt shingled roof heat insulating sheath waterproofing paint composition according to the present invention, a test was referred to the Korean Chemical Fusion Test Institute under the name of "Inshu Power Shield" , And the results are shown in Fig.
시험 결과, 도 2에서와 같이 상도층으로서의 도막안정성과 인장강도 및 신율, 그리고 인열강도 모두 우수한 것으로 확인되었다.As a result of the test, it was confirmed that the coating layer stability, tensile strength, elongation, and tear strength as the upper layer were excellent as shown in FIG.
또한, 차열과 단열 특성을 나타내는 태양 방사 반사율 시험도 실시하였는데, 그 결과 도 3의 예시와 같이 79.0%로 매우 우수한 것으로 확인되었다.In addition, the solar radiation reflectance test showing the heat and insulation characteristics was also conducted, and as a result, it was confirmed that 79.0% was very excellent as shown in the example of Fig.
100: 피도포면
200: 중도층
300: 상도층100:
200: middle floor
300: Top layer
Claims (3)
상기 도료조성물 중에서 상기 상도층을 형성하는 상도제는 우레탄 수지 35-45중량%와, 콜타르(Coal tar) 5-10중량%와, 이산화티탄 8-16중량%와, 탄산칼슘 12-20중량%와, 세토스 2-4중량%와, 폴리에틸렌 글리콜 페닐에테르 0.5-3중량%와, 실리콘 0.5-3중량%와, 산화아연 0.5-1.0중량%와, 소르비탄 올리에이트 1-4중량%와, 화이트카본 1-5중량%와, 알루미늄 실리케이트 미세중공체 15-20중량% 및 나머지 물로 조성된 것을 특징으로 하는 아스팔트 슁글 지붕의 단열 차열 방수 도료조성물.
An asphalt heat shielding waterproof coating composition for an asphalt shingle roof, comprising an intermediate layer and an upper layer on a surface to be coated, wherein the asphalt shingle roof is heat-insulated, heat-shielded and waterproofed;
The topcoat forming the top coat layer in the coating composition is composed of 35-45% by weight of urethane resin, 5-10% by weight of coal tar, 8-16% by weight of titanium dioxide, 12-20% by weight of calcium carbonate, , 2-4 wt% of cetos, 0.5-3 wt% of polyethylene glycol phenyl ether, 0.5-3 wt% of silicon, 0.5-1.0 wt% of zinc oxide, 1-4 wt% of sorbitan oleate, Wherein the composition is composed of 1-5% by weight of white carbon, 15-20% by weight of aluminum silicate micro-hollow body and the balance water.
상기 중도층을 형성하는 중도제는 고탄성 에멀젼수지 40-52중량%, 이산화티탄 10-18중량%, 탄산칼슘 12-20중량%, 마그네슘 2-4중량%, 황산에스테르 0.5-3중량%, 유기인산염 0.5-2중량%, 메틸파라벤 0.5-2중량%, 에톡시레이티드 알코올 1-3중량%, 화이트카본 1-5중량%, 알루미늄 실리게이트 미세중공체 분말 10-15중량% 및 나머지 물로 조성된 것을 특징으로 하는 아스팔트 슁글 지붕의 단열 차열 방수 도료조성물.
The method according to claim 1,
The intermediate agent for forming the intermediate layer comprises 40-52% by weight of high-elasticity emulsion resin, 10-18% by weight of titanium dioxide, 12-20% by weight of calcium carbonate, 2-4% by weight of magnesium, 0.5-3% 0.5 to 2% by weight of phosphoric acid, 0.5 to 2% by weight of methyl paraben, 1-3% by weight of ethoxylated alcohol, 1-5% by weight of white carbon, 10-15% by weight of aluminum silicate micro- Wherein the asphalt-shingled roof has a thickness of 100 mu m.
아스팔트 슁글 지붕의 표면에 잔류된 먼지, 유분, 낙엽을 포함하는 이물질을 물 세척을 배제한 채 송풍기를 사용하여 송풍하면서 빗자루로 쓸어내는 방식으로 제거하는 지붕 세정단계;
상기 지붕 세정단계 후 아스팔트 슁글 지붕의 들뜬 부위, 균열 부위, 가장자리를 우레탄 실란트로 보수하고, 아스팔트 슁글 상태가 낡거나 파손된 부분은 부분적으로 교체하는 바탕 처리단계;
상기 바탕 처리단계가 완료되면, 상기 중도제를 로울러로 1회 도장하고, 완전히 건조된 후에 다시 한번 2회 도장하는 방식으로 이루어지는 중도제 도포단계;
상기 중도제 도포단계 후 중도제가 완전히 건조되면, 전동믹서로 상기 상도제 조성물을 3분 이상 교반한 후 로울러를 이용하여 중도층 위에 균일하게 1회 도포하는 상도제 도포단계;를 포함하는 것을 특징으로 하는 아스팔트 슁글 지붕의 단열 차열 방수공법.
A method for insulation, heat shielding, and waterproofing an asphalt-shingle roof using the paint composition according to claim 1 or 2;
A step of removing the foreign matter including dust, oil, and leaves left on the surface of the asphalt shingle roof by a method of sweeping with a broom using a blower while excluding water washing;
A base treating step of repairing the asphalt shingle roof, the cracked part and the edge of the asphalt shingle roof by the urethane sealant after the roof washing step and partially replacing the worn or damaged part of the asphalt shingle;
Wherein the intermediate treatment step is performed by coating the intermediate agent with a roller once the base treatment step is completed, and twice after the drying agent is completely dried;
And a topcoating step of uniformly applying the topcoat composition once on the intermediate layer using a roller after stirring the topcoat composition for 3 minutes or more with an electric mixer when the center coater is completely dried after the middle coating step, Asphalt shingle roof insulation.
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KR102119478B1 (en) * | 2019-10-16 | 2020-06-05 | (주)펜테크 | Reflection and heat shielding construction method on Building rooftop surface and Reflection and heat shielding lamination structure by the method |
KR102189876B1 (en) | 2020-07-17 | 2020-12-14 | 서상준 | Thixotropic waterproofing composition for asphart shingles and manufacturing method of thereof |
KR102213597B1 (en) * | 2020-06-08 | 2021-02-05 | 정상열 | Waterproof Construction Method for Maintenance of Asphalt Shingle Roof Using Water-Soluble Acrylate Waterproof Agents with Superior Heat Resistance |
KR102301781B1 (en) | 2021-07-27 | 2021-09-14 | 정우플로우 주식회사 | Eco-friendly thermal shield and waterproof paint composition having high elasticity and high performance and construction method for thermal shielding and waterproofing using the same |
KR20210119674A (en) | 2020-03-25 | 2021-10-06 | 김동춘 | A composite waterproofing sheet laminated with organic and inorganic hybrid water proofing layer comprising organic and inorganic hybrid hollow nanoparticles and non-woven fabric coated with cutoff film and the waterproofing structure and the waterproofing method using thereof |
KR102325982B1 (en) * | 2021-04-02 | 2021-11-11 | 박태순 | A method for replacing gable roof |
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KR102119478B1 (en) * | 2019-10-16 | 2020-06-05 | (주)펜테크 | Reflection and heat shielding construction method on Building rooftop surface and Reflection and heat shielding lamination structure by the method |
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KR102335819B1 (en) | 2020-12-09 | 2021-12-06 | 신현덕 | Construction method of waterproof structure for roof and waterproofing roof structure thereby |
KR102325982B1 (en) * | 2021-04-02 | 2021-11-11 | 박태순 | A method for replacing gable roof |
KR102301781B1 (en) | 2021-07-27 | 2021-09-14 | 정우플로우 주식회사 | Eco-friendly thermal shield and waterproof paint composition having high elasticity and high performance and construction method for thermal shielding and waterproofing using the same |
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