KR101909925B1 - Smart manufacturing system and method for mass personalization - Google Patents

Smart manufacturing system and method for mass personalization Download PDF

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KR101909925B1
KR101909925B1 KR1020160007243A KR20160007243A KR101909925B1 KR 101909925 B1 KR101909925 B1 KR 101909925B1 KR 1020160007243 A KR1020160007243 A KR 1020160007243A KR 20160007243 A KR20160007243 A KR 20160007243A KR 101909925 B1 KR101909925 B1 KR 101909925B1
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손지연
김현
박준희
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한국전자통신연구원
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Abstract

The present invention relates to a smart manufacturing system and method for efficiently supporting the production of customized products, and more particularly, to a smart manufacturing system and method for efficiently producing individualized products, ≪ / RTI >

Description

TECHNICAL FIELD [0001] The present invention relates to a smart manufacturing system and method for producing a customized product,

The present invention relates to a smart manufacturing system and method for efficiently supporting the production of customized products, and more particularly, to a smart manufacturing system and method for efficiently producing individualized products, ≪ / RTI >

The traditional manufacturing industry has developed into a form suitable for mass production in factories equipped with dedicated automation facilities aimed at the mass consumption market. However, as the income level of consumers increases and their preferences become more diverse, a long tail market for personalized customized and customized products is emerging. In addition, as innovative digital manufacturing equipment technologies such as 3D printers and robots capable of providing technical support have matured, there is a growing demand for customized products. However, there is a limitation in that a small amount of personalized customized and customized products are structurally increased in production cost and require a large delivery date.

The background art of the present invention is disclosed in Korean Patent Publication No. 2010-0105826 (published on Oct. 10, 2010).

The present invention relates to a manufacturing facility such as a 3D printer, a robot, and a post-processing equipment (fumigation, polishing, painting, etc.) in order to produce a personalized product required for the development of a new product by an individual or an enterprise inexpensively and rapidly. What is claimed is: 1. A smart manufacturing system and method for automatically stacking, fabricating and assembling processes connected to an integrated network based on a real-time, things-based network, grasping real-time factory conditions, and intelligently planning and determining the system by itself.

The objects of the present invention are not limited to the above-mentioned objects, and other objects not mentioned can be clearly understood from the following description.

According to an aspect of the present invention, a smart manufacturing system for producing customized products is provided.

A smart manufacturing system for producing a customized product according to an embodiment of the present invention generates corresponding product information by requesting to produce customized products on the web, verifies product design information corresponding to the product information, Establish a dynamic work plan corresponding to the manufacturing service cloud server and production plan to be established and receive event information about the status, status, abnormality or error of the object Internet infrastructure, A manufacturing operation server and a facility execution control command performing at least one of production process management, virtual factory simulation, factory situation analysis, factory situation change recognition, and quality control, and converts them into individual facility control commands, Status of the Internet-based facilities, status, abnormal or error Based object facility control server that generates event information for the object-based Internet.

According to an aspect of the present invention, a smart manufacturing method for producing a customized product is provided.

A smart manufacturing method for producing a customized product according to an exemplary embodiment of the present invention includes: generating corresponding product information by requesting production of a customized product on the web; verifying product design information corresponding to the product information; Establishing a dynamic work plan corresponding to the production plan, receiving event information on the status, status, abnormality, or error of the object Internet infrastructure, A step of performing at least one of a process management, a virtual factory simulation, a factory situation analysis, a factory situation change recognition, and a quality management, and a facility execution control command, .

The present invention can efficiently produce a customized product, and can establish a factory service that can reduce initial entry cost through a small amount of customized products required by an individual or a company, and operate a factory in an open fashion to enable manufacturing democratization.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a diagram for explaining a smart manufacturing system for producing a customized product according to an embodiment of the present invention; FIG.
2 is a diagram illustrating a manufacturing service cloud server according to an embodiment of the present invention.
3 is a view for explaining a manufacturing operation server according to an embodiment of the present invention;
FIG. 4 is a diagram for explaining a plant Internet-based facility control server for producing a customized product according to an embodiment of the present invention; FIG.
5 is a diagram for explaining a smart manufacturing method executed in a smart manufacturing system for producing a customized product according to an embodiment of the present invention;
6 is a diagram for explaining a smart manufacturing method in a manufacturing service cloud server according to an embodiment of the present invention.
FIG. 7 illustrates a smart manufacturing method in a manufacturing operation server according to an embodiment of the present invention; FIG.
FIG. 8 is a diagram for explaining a smart providing method in an object Internet-based facility control server for producing a customized product according to an embodiment of the present invention; FIG.

Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily carry out the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Also, when a part is referred to as "including " an element, it does not exclude other elements unless specifically stated otherwise.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings.

1 is a view for explaining a smart manufacturing system for producing a customized product according to an embodiment of the present invention.

Referring to FIG. 1, a smart manufacturing system includes a manufacturing service cloud server 100, a manufacturing operation server 200, a object Internet infrastructure control server 300, and a stuff Internet infrastructure and sensor 400.

The manufacturing service cloud server 100 is requested to produce customized products on the web, generates corresponding product information, verifies product design information corresponding to the product information, and establishes a production plan. MANUFACTURING SERVICES The cloud server 100 connects and collaborates over the web with communication terminals of a business entity associated with at least one of design, manufacture, procurement and distribution for the production of customized products. Here, the business entity associated with at least one of design, manufacture, procurement and distribution may include an individual, an enterprise, an engineering specialist, a component supplier or an online marketplace.

The manufacturing operation server 200 establishes a dynamic work plan corresponding to the production plan in order to produce various kinds of customized products of different kinds and receives event information about the status, And performs at least one of production process management, virtual factory simulation, factory situation analysis, factory situation change recognition, and quality control through facility execution control commands in accordance with the information. The manufacturing operation server 200 receives an event occurrence from the object Internet infrastructure facility control server 300 and transmits a corresponding control command to the object Internet infrastructure facility control server 300. The manufacturing operation server 200 manages the production process corresponding to the equipment status event or the production status event, or performs the virtual factory simulation corresponding to the simulation request event. In addition, the manufacturing operation server 200 recognizes the factory situation analysis and change according to the equipment status event or the production status event, and manages the quality of the product in accordance with the quality status event.

The object Internet-based facility control server 300 performs interoperation between heterogeneous facilities and controls facility execution. The object Internet infrastructure control server 300 receives the facility execution control command transmitted from the control operation server 200 and converts the received facility execution control command into a separate facility control command to control the object Internet infrastructure. The object Internet-based facility control server 300 notifies the event to the manufacturing operation server 200 when a status, a status, an error, or an error of the object Internet-based facility occurs.

The object-based Internet facility and sensor 400 are connected to the object Internet-based facility 300 through a network. The object-based Internet facility and the sensor 400 are connected to the object Internet-based facility 300 through a network. (E.g., a robot, a conveyor, etc.), a sensor, and an actuator.

2 is a diagram illustrating a manufacturing service cloud server according to an embodiment of the present invention.

2, the manufacturing service cloud server 100 includes a project management module 110, a product information management module 120, a product design verification module 130, an automatic production planning module 140, an order management module 150 A manufacturing status monitoring module 160, a procurement distribution management module 170, a manufacturing service database 180, and a cloud interworking framework 190.

When the project management module 110 receives a product production request from an individual or an enterprise, the project management module 110 receives the manufacturer information and the production request information from the customer and generates the project information. Here, the production demand information is information required to produce a customized product, and may include at least one of a product shape model, a drawing, an electrical resource, a color of the product, and a material of the product.

The product information management module 120 defines a product data object from the generated project information.

The product design verification module 130 automatically verifies the product design information according to the verification index or manually by an engineering expert to correct errors that may occur during the production process.

The automatic production planning module 140 determines a production amount based on at least one of product information, 3D model information, Bills of Material (BOM), material delivery date information, and facility status information, Provide planning information. Here, the equipment status information can be obtained from the object Internet-based facility control server 300.

The order management module 150 confirms the production plan through the interface with the customer and transmits the product production request message to the manufacturing operation server 200 accordingly. Here, the product production request message may include at least one of product information and production allocation information

The manufacturing status monitoring module 160 obtains real-time status data from at least one of the manufacturing operation server 200 and the object-based Internet facility control server 300 and visualizes the real-time status data on the web.

The procurement distribution management module 170 manages the procurement of parts and manages the distribution and delivery of the finished products in connection with at least one of the parts suppliers and the online marketplace connected via the web.

The manufacturing service database 180 stores information necessary for linking and collaborating with design, manufacture, procurement and distribution for production of customized products in the manufacturing service cloud server 100.

The cloud interworking framework 190 connects individuals or companies, engineering professionals, component suppliers, and online marketplace related to at least one of design, manufacture, procurement, and distribution in the manufacturing service cloud server 100 to each other on the web, It is a software platform for interworking.

3 is a view for explaining a manufacturing operation server according to an embodiment of the present invention.

3, the manufacturing operation server 200 includes a dynamic operation plan and instruction module 210, a process management module 220, a virtual factory simulation module 230, a factory situation analysis cognition module 240, (250), a manufacturing operations database (260), and an event-based dynamic manufacturing operations framework (270).

The dynamic task planning and instruction module 210 dynamically manages work schedules by reflecting at least one of real-time object-based facility status information, product information, and production assignment information, and directs work according to work schedules.

The process management module 220 stores the object Internet-based facility status data and the production status data in the manufacturing operation database 260, monitors the status data of each object based on the object or the status data of each process according to the work instruction, And visualize performance indicators.

The virtual factory simulation module 230 simulates and verifies the dynamically established production plan or work plan in advance at a virtual factory that reflects the real-time status.

The factory situation analysis module 240 recognizes and determines factory conditions by linking and analyzing data stored in the manufacturing operation database 260 and at least one of the equipment status data and the production status data acquired in real time. The plant status analysis module 230 may be configured to determine whether the fumigation time of the fumigation equipment and the defect rate of the product are related to each other, for example, Can automatically generate an event that changes to the optimal setting for the device

The quality management module 250 monitors, stores, and manages the acquired product quality status data through a separate inspection process. The quality management module 250 may include a function of tracking the failure occurrence factor in the process.

The manufacturing operation database 260 stores data necessary for manufacturing and operating various kinds of various personalized products, for example, status data for each type of Internet based facility or status data for each process.

The event-based dynamic manufacturing operation framework 270 converts the work instruction into a real-time equipment control command message in accordance with the factory condition on the basis of an event and delivers it. In addition, the event-based dynamic manufacturing operation framework 270 processes events received from the object Internet-based facility control server 300 or other function modules in the manufacturing operation server 200 according to defined rules. Here, the rule may be defined in advance, or may include a function of newly registering or deleting by the functional modules during the operation of the manufacturing operation server 200.

FIG. 4 is a diagram for explaining a plant Internet-based facility control server for producing a customized product according to an embodiment of the present invention.

Referring to FIG. 4, the object Internet infrastructure control server 300 includes a object Internet infrastructure management module 310 and a object Internet middleware 320.

The object Internet infrastructure facility management module 310 manages at least one of list information, status information, and property information of the object Internet infrastructure. The object Internet infrastructure facility management module 310 may include at least one of network configuration management, automatic configuration, and remote maintenance as needed.

The object Internet middleware 320 is connected to the object Internet infrastructure through a network to receive the object internet status data or the process status data and transmits the execution control command of the object Internet infrastructure. The object Internet middleware 320 performs at least one of data transmission / reception processing, facility control, event processing, and advertisement function through the object Internet infrastructure and the network. Here, the object Internet-based facility may be at least one of a manufacturing facility, a post-processing facility, and an automation facility. Here, the manufacturing facility may be, for example, a lamination manufacturing facility such as a 3D printer, and the finishing facility may include at least one of fumigation, painting and polishing, for example, and the automated facility may include a robot or a conveyor .

5 is a diagram for explaining a smart manufacturing method executed in a smart manufacturing system for producing a customized product according to an embodiment of the present invention.

Referring to FIG. 5, in step S510, the smart manufacturing system is requested to produce a customized product on the web, and generates corresponding product information.

In step S510, the smart manufacturing system verifies the product design information corresponding to the product information, and then establishes a production plan.

In step S520, the smart manufacturing system establishes a dynamic operation plan corresponding to the production plan, and receives event information on the status, status, abnormality, or error of the object Internet equipment.

In step S530, the smart manufacturing system performs at least one of production process management, virtual factory simulation, factory situation analysis, factory situation change recognition, and quality control through a facility execution control command in accordance with event information.

In step S540, the smart manufacturing system receives the facility execution control commands and converts them into individual facility control commands to control each of the object Internet facilities.

In step S550, the smart manufacturing system generates event information about the status, status, abnormality, or error of the object Internet infrastructure.

6 is a diagram for explaining a smart manufacturing method in a manufacturing service cloud server according to an embodiment of the present invention.

Referring to FIG. 6, in step S610, the manufacturing service cloud server 100 receives a request from a customer for producing a personalized product through the web. The manufacturing service cloud server 100 receives the manufacturer information and the production request information from the customer, and generates the project information. Here, the production requirement information may include a product shape model that can be designed through various 3D CAD programs (e.g., Inventor, SolidWorks, SketchUp, etc.). The project model information includes predefined standard model information that is converted by extracting part information and assembly information from the product shape model. In addition to the basic information of the project, the project information may include at least one of production information, bill of materials (BOM), design model original information, and conversion information.

In step S620, the manufacturing service cloud server 100 generates product information. The manufacturing service cloud server 100 generates a product data object, and manages it in association with at least one of product drawing information, 3D model information, and material list information.

In step S630, the manufacturing service cloud server 100 verifies the product design information. The manufacturing service cloud server 100 verifies the product design information in connection with at least one of the automatic verification, the structural analysis tool, and the cost calculation tool based on at least one of the material delivery status information and the facility capacity information acquired in real time, Can be corrected.

In step S640, the manufacturing service cloud server 100 automatically establishes the production plan. The manufacturing service cloud server 100 can schedule the production amount based on at least one of the material delivery status information and the facility capacity information acquired in real time and calculate the delivery deadline prediction schedule of the product.

In step S650, the manufacturing service cloud server 100 confirms the production plan, generates a production request message, and transmits the production request message to the manufacturing operation server 200. [ After the production plan is determined, the manufacturing service cloud server 100 includes at least one of the specification information of the part and the product information (the process time, the process process, the delivery date, etc.) and the production amount allocation information determined in the production request message to be delivered .

7 is a diagram for explaining a smart manufacturing method in a manufacturing operation server according to an embodiment of the present invention.

Referring to Fig. 7, in step S710, the manufacturing operation server 200 establishes a dynamic work plan. The manufacturing and operation server 200 schedules a schedule based on at least one of the determined parts specification information, product information, production allocation information, and equipment status information, and directs the work.

In step S720, the manufacturing operation server 200 processes rule-based real-time events. The manufacturing and operation server 200 receives event information on status, status, abnormality, or error of the object Internet infrastructure, and real-time processes various events generated in real time based on rules. The manufacturing and operation server 200 may receive, for example, a facility error event from the object-based Internet facility, a design change request event from the quality management module 250 from the factory situation analysis cognition module 240, Various events can be defined to operate optimally. The manufacturing operation server 200 may define various action definitions corresponding to the event. The manufacturing operation server 200 delivers the event received through the rule-based event handler to one or more function modules that have subscribed to the event.

In step S730, the manufacturing operation server 200 manages the production process.

In step S740, the manufacturing operation server 200 performs a virtual factory simulation.

In step S750, the manufacturing operation server 200 recognizes the change of the factory condition through the factory situation analysis.

In step S760, the manufacturing operation server 200 manages quality.

FIG. 8 is a diagram for explaining a smart providing method in the object Internet-based facility control server for producing a customized product according to an embodiment of the present invention.

In steps S810 to S820, the object-based Internet facility control server 300 receives the facility execution control command transmitted from the control operation server 200 and converts the received facility execution control command into individual facility control commands to control the object Internet-based facilities.

In step S830, the object-based Internet facility control server 300 notifies the event to the manufacturing operation server 200 when a status, a status, an error, or an error of the object Internet infrastructure is generated.

The smart manufacturing method for producing customized products according to various embodiments of the present invention may be implemented in the form of program instructions that can be executed through computer means such as various servers. Further, a program for executing a smart manufacturing method for producing a customized product according to the present invention may be installed in a computer means and recorded in a computer-readable medium. The computer readable medium may include program instructions, data files, data structures, and the like, alone or in combination. Program instructions to be recorded on a computer-readable medium may be those specially designed and constructed for the present invention or may be available to those skilled in the computer software arts. Examples of computer-readable media include magnetic media such as hard disks, floppy disks and magnetic tape; optical media such as CD-ROMs and DVDs; magnetic media such as floppy disks; Includes hardware devices specifically configured to store and execute program instructions such as magneto-optical media and ROM, RAM, flash memory, and the like.

The embodiments of the present invention have been described above. It will be understood by those skilled in the art that the foregoing description of the present invention has been presented for illustrative purposes and that those skilled in the art will readily understand that various changes in form and details may be made therein without departing from the spirit and scope of the invention. It will be possible. It is therefore to be understood that the above-described embodiments are illustrative in all aspects and not restrictive. The scope of the present invention is defined by the appended claims rather than the detailed description, and all changes or modifications derived from the meaning and scope of the claims and their equivalents should be construed as being included in the scope of the present invention.

100: Manufacturing services cloud server
200: Manufacturing Operations Server
300: Object Internet-based facility control server
400: Things Internet based facilities and sensors

Claims (13)

1. A smart manufacturing system for customized product production,
A manufacturing service cloud server for requesting production of customized products on the web, generating corresponding product information, verifying product design information corresponding to the product information, and establishing a production plan;
A dynamic work plan corresponding to the production plan is established, event information on the status, status, abnormality or error of the object Internet infrastructure is received, and the production process management, virtual factory A manufacturing operation server performing at least one of simulation, factory situation analysis, factory situation change recognition, and quality control; And
An object Internet based facility control server for receiving the facility execution control command and converting it into individual facility control commands to control the object Internet infrastructure and to generate event information about the status, Lt; / RTI >
The manufacturing service cloud server
Receiving production request information from a customer, extracting part information and assembly information from a product shape model designed through a three-dimensional modeling program included in the production request information, A smart manufacturing system for producing customized products, which generates project information and generates the product information using the project information.
The method according to claim 1,
The manufacturing service cloud server
A project management module for receiving the manufacturer information and the production request information from the customer and generating the project information upon receipt of the product production request;
A product information management module for defining a product data object from the generated project information;
A product design verification module that verifies product design information according to verification indices and corrects possible errors in the production process;
An automatic production plan that determines the production amount based on at least one of product information, 3D model information, Bills of Material (BOM), material delivery date information and facility information (capacity), and provides production and delivery schedule information module;
An order management module for confirming a production plan through an interface with a customer and delivering a product production request message to the manufacturing operation server 200; And
And a manufacturing status monitoring module for acquiring real-time status data from at least one of the manufacturing operation server and the object Internet-based facility control server and visualizing the real-time status data on the web.
3. The method of claim 2,
The manufacturing service cloud server
A procurement distribution management module for procurement management of components in connection with at least one of a parts procurement company connected to the web and an online marketplace, and managing distribution and delivery of finished products; And
A smart manufacturing system for the production of custom products that further includes a manufacturing services database that stores the information needed to link and collaborate with design, manufacturing, procurement and distribution for the production of customized products.
3. The method of claim 2,
The production request information
A smart manufacturing system for the production of customized products that includes at least one of a product shape model, a drawing, an electrical resource, a color of the product and a material of the product.
The method according to claim 1,
The manufacturing operations server
A dynamic work plan and an instruction module for dynamically managing work schedules by reflecting at least one of information on the state of things based on the Internet infrastructure, product information and production allocation information, and directing work according to work schedules;
A process management module for monitoring the status data of each object based on the work instruction or the status data for each process, and visualizing the production results and the performance indicators;
A factory situation analysis module for recognizing and determining factory conditions by linking and analyzing at least one of equipment status data and production status data acquired in real time and data stored in a manufacturing operation database; And
A smart manufacturing system for the production of customized products that includes a quality management module that monitors, stores, and manages product quality status data acquired through a separate inspection process.
6. The method of claim 5,
The manufacturing operations server
A virtual factory simulation module for preliminarily simulating and verifying a dynamically established production plan or a work plan in a virtual factory reflecting the real time status; And
A smart manufacturing system for the production of customized products, which further comprises a manufacturing operation database for storing status data for each of the Internet-based facilities or status data for each process.
The method according to claim 1,
The object Internet infrastructure facility control server
An object internet infrastructure management module for managing at least one of list information, status information and attribute information of object Internet infrastructure; And
A smart manufacturing system for the production of customized products, including the Internet middleware, which is connected with the Internet based facilities and transmits the execution control commands of the Internet based facilities to receive the Internet status data or process status data.
8. The method of claim 7,
The object Internet middleware
A smart manufacturing system for producing a customized product that further performs at least one of an event processing function and an advertisement function of the object Internet-based facility.
A smart manufacturing method for producing a customized product,
A manufacturing service cloud server requesting to produce a customized product on the web and generating corresponding product information;
Establishing a production plan after the manufacturing operation server verifies product design information corresponding to the product information;
Establishing a dynamic operation plan corresponding to the production plan and receiving event information on status, status, abnormality or error of the object Internet infrastructure;
Performing at least one of production process management, virtual factory simulation, factory situation analysis, factory situation change recognition, and quality management through a facility execution control command in accordance with the event information; And
Wherein the object Internet-based facility control server receives the facility execution control command and converts it into a separate facility control command to control the object Internet-based facility, respectively,
The step of generating the product information
Receiving production request information from a customer, extracting part information and assembly information from a product shape model designed through a three-dimensional modeling program included in the production request information, And generating the product information by using the project information.
10. The method of claim 9,
Further comprising the step of generating event information on the status, status, abnormality, or error of the object Internet-based facility.
10. The method of claim 9,
The step of generating the corresponding product information upon requesting the production of the customized product on the web
Receiving manufacturer information and production request information from a customer on a web, and generating project information; And
And defining a product data object from the generated project information,
Wherein the production requirement information includes at least one of a product shape model, a drawing, an electrical resource, a color of the product, and a material of the product.
10. The method of claim 9,
The step of verifying the product design information corresponding to the product information and then establishing the production plan
Verifying product design information in accordance with at least one of an automatic verification, a structural analysis tool, and a cost calculation tool based on at least one of material delivery status information and facility capacity information obtained in real time, and correcting errors; And
Planning production quantity based on at least one of the material delivery status information and facility capacity information acquired in real time, and calculating a product delivery forecast schedule.
10. The method of claim 9,
Establishing a dynamic work plan corresponding to the production plan, and receiving event information on the status, status, abnormality, or error of the object Internet infrastructure
Planning and scheduling a schedule based on at least one of the confirmed parts specification information, product information, production allocation information, and equipment status information; And
And receiving event information about the status, status, abnormality, or error of the object Internet infrastructure.
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