KR101897641B1 - Method for manufacturing power module package and the power module package using the same - Google Patents
Method for manufacturing power module package and the power module package using the same Download PDFInfo
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- KR101897641B1 KR101897641B1 KR1020160160690A KR20160160690A KR101897641B1 KR 101897641 B1 KR101897641 B1 KR 101897641B1 KR 1020160160690 A KR1020160160690 A KR 1020160160690A KR 20160160690 A KR20160160690 A KR 20160160690A KR 101897641 B1 KR101897641 B1 KR 101897641B1
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- power module
- module package
- ceramic layer
- chip
- layer
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/36—Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
- H01L23/373—Cooling facilitated by selection of materials for the device or materials for thermal expansion adaptation, e.g. carbon
- H01L23/3735—Laminates or multilayers, e.g. direct bond copper ceramic substrates
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/02—Containers; Seals
- H01L23/04—Containers; Seals characterised by the shape of the container or parts, e.g. caps, walls
- H01L23/043—Containers; Seals characterised by the shape of the container or parts, e.g. caps, walls the container being a hollow construction and having a conductive base as a mounting as well as a lead for the semiconductor body
- H01L23/047—Containers; Seals characterised by the shape of the container or parts, e.g. caps, walls the container being a hollow construction and having a conductive base as a mounting as well as a lead for the semiconductor body the other leads being parallel to the base
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/12—Mountings, e.g. non-detachable insulating substrates
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3107—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3157—Partial encapsulation or coating
- H01L23/3164—Partial encapsulation or coating the coating being a foil
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/36—Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
- H01L23/367—Cooling facilitated by shape of device
- H01L23/3672—Foil-like cooling fins or heat sinks
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/36—Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
- H01L23/373—Cooling facilitated by selection of materials for the device or materials for thermal expansion adaptation, e.g. carbon
- H01L23/3736—Metallic materials
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/42—Wire connectors; Manufacturing methods related thereto
- H01L24/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L24/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L2224/31—Structure, shape, material or disposition of the layer connectors after the connecting process
- H01L2224/33—Structure, shape, material or disposition of the layer connectors after the connecting process of a plurality of layer connectors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
- H01L2224/732—Location after the connecting process
- H01L2224/73251—Location after the connecting process on different surfaces
- H01L2224/73265—Layer and wire connectors
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- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Ceramic Engineering (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
Abstract
The present invention provides a method of manufacturing a ceramic substrate, comprising: preparing a substrate having a ceramic layer and a metal circuit pattern formed on a lower surface of the ceramic layer; Forming an inner space by removing at least a portion of the ceramic layer to mount chips and spacers; Mounting chips and spacers in the internal space; Performing wire bonding to electrically connect the chip and the metal circuit pattern; Bonding a lead frame to a signal terminal and a terminal terminal of the substrate, respectively; Molding the inner space between the chip and the ceramic layer to surround the outer circumferential surface of the substrate; Forming a metal layer on the spacer and the molding part; And forming a protective layer on the metal layer, and a power module package implemented using the method.
Description
The present invention relates to a method of manufacturing a power module package and a power module package using the same, and more particularly, to a method of manufacturing a power module package with improved cooling performance and a power module package using the same.
The power module is applied to the inverter (HEV, EV, PHEV, etc.) for eco-friendly automobiles. It simplifies the internal structure of the module and improves the performance of the module through a robust structure.
Recently, in order to improve the performance of the power module, a two-sided cooling module was constructed using two ceramic insulating substrates, and the upper and lower parts were electrically connected by using a metal pattern facing the chip and a metal block formed in the middle. Have been studied extensively for structures filled with epoxy molding compound (EMC).
However, when such a structure is subjected to a warpage thermal shock test while performing a high temperature soldering process using two asymmetric ceramic insulating substrates, the stress can concentrate on the chip while being heated at a high temperature and a low temperature, thereby shortening the life. The epoxy molding compound which is a material to be filled between the two sheets of insulating substrates may have a high thermal resistance because the thermal conductivity is not very good. In addition, the epoxy molding compound has a property of absorbing moisture well, which can induce peeling by moisture absorption in a high temperature and high humidity test. As a result, when the epoxy molding compound is filled in the entire module, there is a possibility that the thermal shrinkage test may peel off the interface from the periphery of the chip due to internal shrinkage expansion of the module.
It is an object of the present invention to provide a method of manufacturing a power module package capable of improving thermal performance and reducing the weight and size of the module and a power module package using the same. . However, these problems are exemplary and do not limit the scope of the present invention.
According to one aspect of the present invention, a method of manufacturing a power module package is provided. The method includes the steps of: preparing a ceramic layer and a substrate on which a metal circuit pattern is formed on the lower surface of the ceramic layer; Forming an inner space by removing at least a portion of the ceramic layer to mount chips and spacers; Mounting chips and spacers in the internal space; Performing wire bonding to electrically connect the chip and the metal circuit pattern; Bonding a lead frame to a signal terminal and a terminal terminal of the substrate, respectively; Molding the inner space between the chip and the ceramic layer to surround the outer circumferential surface of the substrate; Forming a metal layer on the spacer and the molding part; And forming a protective layer on the metal layer.
In the method of manufacturing the power module package, the molding may be performed by using an epoxy molding compound (EMC), the epoxy molding compound flows into the plurality of holes of the area where the chip is mounted, .
In the method of manufacturing the power module package, the step of forming the metal layer may include forming the metal layer on the spacer and the molding part using a sputtering method or an electrolytic plating method.
In the method of manufacturing the power module package, an inner space between the spacer and the ceramic layer may be filled with a non-conductive epoxy in the vicinity of the area where the spacer is mounted.
According to another aspect of the present invention, a power module package is provided. Wherein the power module package includes a ceramic layer at least a portion of which is removed to form an inner space, and a metal circuit pattern formed on a lower surface of the ceramic layer; A chip surrounded by the ceramic layer and mounted on the metal circuit pattern; A spacer formed on the chip; A molding part formed in the inner space between the chip and the ceramic layer or between the spacer and the ceramic layer; And a metal layer formed on the ceramic layer, the molding part, and the spacer.
In the power module package, the chip and the metal circuit pattern may be connected to each other by wire bonding.
In the power module package, a lead frame may be bonded to a signal terminal provided on both sides of the metal circuit pattern and a terminal terminal.
The power module package may include a lower surface of the metal circuit pattern and a protection layer formed on the upper surface of the metal layer to insulate the metal circuit pattern from the metal layer.
In the power module package, the protective layer may include a polyimide series material.
In the power module package, the ceramic layer may include any one of materials of aluminum nitride (AlN), silicon nitride (Si 3 N 4 ), and alumina (Al 2 O 3 ).
In the power module package, the metal circuit pattern and the metal layer may include copper (Cu) or aluminum (Al) -based materials.
In the power module package, a plurality of holes may be formed on an upper surface of the substrate so that the chip and the spacer may be mounted.
According to one embodiment of the present invention as described above, a power module package can be implemented using a method of manufacturing a power module package that improves thermal performance, reduces the weight and size of the module, is inexpensive, have. Of course, the scope of the present invention is not limited by these effects.
1 is a cross-sectional view of a power module package implemented by a method of manufacturing a power module package according to an embodiment of the present invention.
2 to 8 are top views schematically showing a method of manufacturing a power module package according to an embodiment of the present invention.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. It should be understood, however, that the invention is not limited to the disclosed embodiments, but may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, Is provided to fully inform the user. Also, for convenience of explanation, the components may be exaggerated or reduced in size.
1 is a cross-sectional view of a power module package implemented by a method of manufacturing a power module package according to an embodiment of the present invention.
Referring to FIG. 1, a
The
The
In the
The
The method of manufacturing the power module package of the present invention will be described in detail below with reference to FIGS. 2 to 8.
2 to 8 are top views schematically showing a method of manufacturing a power module package according to an embodiment of the present invention. FIG. 2 (a) is a schematic top view of a substrate according to an embodiment of the present invention, and FIG. 2 (b) is a view schematically showing a bottom surface of a substrate according to an embodiment of the present invention. to be.
1, 2, and 3, a
The
The upper surface of the
On the other hand, when the
Further, the
The
1 and 4, after the
Thereafter, a nonconductive epoxy is used in the vicinity of the area where the
1, 5, and 6, the
Thereafter, an epoxy molding compound (EMC) is used to flow into a plurality of holes of the region where the
Particularly, since the epoxy molding compound filled in the
Referring to FIGS. 1, 7 and 8, a
For example, the
The
In order to understand the advantageous effects of the manufacturing method of the power module package according to the technical idea of the present invention, a comparative example of the present invention will be described.
The power module package according to the comparative example of the present invention may include a structure in which a double-sided cooling module is formed using two insulating substrates and an interior thereof is filled with an epoxy molding compound. In this case, when the soldering process is performed at a high temperature, the stress is concentrated on the chip while moving between the high temperature state and the low temperature state, thereby shortening the life time. In addition, the thermal conductivity is not very good, and if the entire interior of the module is filled with the epoxy molding compound, the interface may peel off around the chip due to internal shrinkage expansion.
In the present invention, one insulating substrate is used to replace a part of the epoxy molding compound in the power module package according to the comparative example with a ceramic material having excellent thermal conductivity, and an insulating coating material The present invention can provide a power module package capable of improving thermal performance (reducing thermal resistance), reducing thermal deformation and improving reliability, and minimizing interfacial peeling of a mold, and a manufacturing method thereof.
In addition, since a double-sided cooling module can be implemented with a single ceramic substrate, the thickness of the module can be reduced, the weight of the module can be reduced, the manufacturing cost can be reduced, and the thermal conductivity can be improved by about 80 to 150 times By forming the inside of the module by using the material, it is possible to improve the thermal performance and provide a highly effective power module package.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention. Accordingly, the true scope of the present invention should be determined by the technical idea of the appended claims.
100: substrate
110: Ceramic layer
120: metal circuit pattern
122: Signal terminal
124: Terminal terminal
130: first solder preform
140: second solder preform
150: wire
200: chip
300: Spacer
400: Lead frame
410: Signal lead frame
420: Terminal lead frame
500: molding part
600: metal layer
610: First metal layer
620: second metal layer
700: protective layer
710: first protective layer
720: second protective layer
1000: Power module package
Claims (12)
Forming an inner space by etching and removing at least a portion of the ceramic layer to mount the chip and the spacer;
Mounting chips and spacers in the internal space;
Performing wire bonding to electrically connect the chip and the metal circuit pattern;
Bonding a lead frame to a signal terminal and a terminal terminal of the substrate, respectively;
Molding the inner space between the chip and the ceramic layer to surround the outer circumferential surface of the substrate;
Forming a metal layer on the spacer and the molding part; And
Forming a protective layer on the metal layer;
/ RTI >
A method of manufacturing a power module package.
Wherein the molding comprises:
Using an epoxy molding compound (EMC), wherein the epoxy molding compound flows into a plurality of holes of the region where the chip is mounted to mold the inside of the substrate.
A method of manufacturing a power module package.
Wherein forming the metal layer includes forming the metal layer on the spacer and the molding portion using a sputtering method or an electrolytic plating method.
A method of manufacturing a power module package.
And filling the internal space between the spacer and the ceramic layer using a nonconductive epoxy in the vicinity of the region where the spacer is mounted.
A method of manufacturing a power module package.
A chip surrounded by the ceramic layer and mounted on the metal circuit pattern;
A spacer formed on the chip;
A molding part for filling the space between the chip and the ceramic layer or between the spacer and the ceramic layer by filling the internal space with a nonconductive epoxy; And
A metal layer formed on the ceramic layer, the molding part, and the spacer;
/ RTI >
Power module package.
Wherein the chip and the metal circuit pattern are connected to each other by wire bonding,
Power module package.
A signal terminal provided on both sides of the metal circuit pattern and a lead frame bonded to the terminal terminal,
Power module package.
And a protective layer formed on the lower surface of the metal circuit pattern and the upper surface of the metal layer to insulate the metal circuit pattern from the metal layer.
Power module package.
Wherein the protective layer comprises a polyimide series material,
Power module package.
Wherein the ceramic layer comprises any one of aluminum nitride (AlN), silicon nitride (Si 3 N 4 ), and alumina (Al 2 O 3 )
Power module package.
Wherein the metal circuit pattern and the metal layer are made of copper (Cu) or aluminum (Al)
Power module package.
Wherein a plurality of holes are provided on an upper surface of the substrate so that the chip and the spacer can be mounted,
Power module package.
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KR1020160160690A KR101897641B1 (en) | 2016-11-29 | 2016-11-29 | Method for manufacturing power module package and the power module package using the same |
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KR1020160160690A KR101897641B1 (en) | 2016-11-29 | 2016-11-29 | Method for manufacturing power module package and the power module package using the same |
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KR20180060791A KR20180060791A (en) | 2018-06-07 |
KR101897641B1 true KR101897641B1 (en) | 2018-10-04 |
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KR102163662B1 (en) * | 2018-12-05 | 2020-10-08 | 현대오트론 주식회사 | Dual side cooling power module and manufacturing method of the same |
KR102264132B1 (en) * | 2019-06-14 | 2021-06-11 | 제엠제코(주) | Semiconductor package |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2004303900A (en) * | 2003-03-31 | 2004-10-28 | Denso Corp | Semiconductor device |
JP2011114176A (en) * | 2009-11-27 | 2011-06-09 | Mitsubishi Electric Corp | Power semiconductor device |
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JP3506002B2 (en) * | 1997-07-28 | 2004-03-15 | 松下電工株式会社 | Manufacturing method of printed wiring board |
JP2007251076A (en) * | 2006-03-20 | 2007-09-27 | Hitachi Ltd | Power semiconductor module |
JP5074738B2 (en) * | 2006-10-24 | 2012-11-14 | リンテック株式会社 | Spacer sheet for composite semiconductor device and method for manufacturing composite semiconductor device |
JP2012222000A (en) * | 2011-04-04 | 2012-11-12 | Toyota Motor Corp | Semiconductor module and manufacturing method of the same |
EP2562692B1 (en) * | 2011-08-25 | 2013-10-09 | Textilma Ag | RFID chip module |
KR20160049786A (en) * | 2014-10-28 | 2016-05-10 | 현대모비스 주식회사 | Power module and pakaking method thereof |
KR101755769B1 (en) * | 2014-10-29 | 2017-07-07 | 현대자동차주식회사 | Dual side cooling power module and Method for manufacturing the same |
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2004303900A (en) * | 2003-03-31 | 2004-10-28 | Denso Corp | Semiconductor device |
JP2011114176A (en) * | 2009-11-27 | 2011-06-09 | Mitsubishi Electric Corp | Power semiconductor device |
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