KR101895635B1 - Eco-friendly for elastic floor sheet and manufacturing method thereof - Google Patents
Eco-friendly for elastic floor sheet and manufacturing method thereof Download PDFInfo
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- KR101895635B1 KR101895635B1 KR1020130081313A KR20130081313A KR101895635B1 KR 101895635 B1 KR101895635 B1 KR 101895635B1 KR 1020130081313 A KR1020130081313 A KR 1020130081313A KR 20130081313 A KR20130081313 A KR 20130081313A KR 101895635 B1 KR101895635 B1 KR 101895635B1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
- E04F15/20—Separately-laid insulating layers; Other additional insulating measures; Floating floors for sound insulation
- E04F15/206—Layered panels for sound insulation
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
- E04F2290/044—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against impact
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- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Floor Finish (AREA)
- Life Sciences & Earth Sciences (AREA)
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Abstract
According to the present invention, by applying the environmentally friendly biodegradable PLA resin to the upper part of the bottom material, it is possible to block various harmful substances emitted from the layer stacked on the lower part thereof even if the surface treatment layer is worn, And a method of manufacturing the same.
In order to achieve this, an eco-friendly cushioning floor material of the present invention comprises a backside layer; A foam layer laminated on the backside layer; A dimension enhancement layer laminated on the foam layer through an adhesive layer; A print layer laminated on the dimension enhancement layer; A transparent PLA layer laminated on the print layer; And a surface treatment layer laminated on the transparent PLA layer.
According to the present invention, since the environment-friendly biodegradable PLA resin is applied to the upper part of the bottom material, it is possible to block various harmful substances emitted from the layer stacked on the lower part thereof even if the surface treatment layer is worn, There is an advantage that the interlayer noise can be prevented.
Description
The present invention relates to an eco-friendly cushioning flooring, and more particularly, to an eco-friendly cushioning flooring which is capable of blocking various harmful substances which are released even when the surface treatment layer is worn by applying a PLA resin as a biodegradable resin to the top of the flooring, .
Recently, as the quality of life has improved, interest in health as well as environmentally friendly products has increased. For example, flooring materials, which are closely related to residential life, are gradually using materials that can provide environmentally friendly and sound insulation performance. In addition, regulations such as materials used for manufacturing such flooring materials are increasingly being tightened.
Conventionally, a PVC material is mainly used as a flooring material previously filed by the Japanese Patent Application Laid-Open No. 10-2004-0065494. Specifically, conventional flooring materials are laminated in this order from the bottom to the back layer, the foam layer, the dimensional reinforcing layer, the print layer, the transparent PVC layer, and the surface treatment layer.
However, since the conventional flooring material is mainly made of PVC material, there is a disadvantage that a large amount of hydrogen chloride (HCL) gas is generated when a fire occurs.
Also, the surface layer is formed on the top surface of the bottom material to prevent scratches and contamination. However, the surface treatment layer is gradually worn away with time. In this case, the transparent PVC layer laminated on the bottom of the transparent PVC layer is exposed to the outside. When the transparent PVC layer of the PVC material directly touches the human body, there is a problem that harmful substances emitted are adversely affecting the human body.
The present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a method of manufacturing a surface-treated PLA resin by applying an environmentally friendly biodegradable PLA resin to an upper part of a bottom material, An object of the present invention is to provide an environmentally friendly cushioning flooring material and method of manufacturing the same which can provide sound insulation and cushioning property.
In order to achieve the above object, the present invention provides an environmentally friendly cushioning floor material comprising: a foam layer; A printed layer laminated on the foam layer; And a transparent PLA layer laminated on the print layer.
The eco-friendly cushioning floor according to another embodiment includes a foam layer; A printed layer laminated on the foam layer; A transparent PLA layer laminated on the print layer; And a surface treatment layer laminated on the transparent PLA layer.
According to another embodiment of the present invention, there is provided an environmentally friendly cushioning floor material comprising: a foam layer; A dimension enhancement layer laminated on the foam layer through an adhesive layer; A print layer laminated on the dimension enhancement layer; A transparent PLA layer laminated on the print layer; And a surface treatment layer laminated on the transparent PLA layer.
According to another embodiment of the present invention, there is provided an environmentally friendly cushioning floor material comprising: a foam layer; A dimension enhancement layer laminated on the foam layer through an adhesive layer; A print layer laminated on the dimension enhancement layer; A transparent PVC layer laminated on the printing layer; A transparent PLA layer laminated on the transparent PVC layer; And a surface treatment layer laminated on the transparent PLA layer.
According to another embodiment of the present invention, there is provided an environmentally friendly cushioning floor material comprising: a foam layer; A dimension enhancement layer laminated on the foam layer through an adhesive layer; A print layer laminated on the dimension enhancement layer; A transparent acrylic thermoplastic elastomer layer laminated on the print layer; And a surface treatment layer laminated on the acrylic thermoplastic elastomer layer.
According to another embodiment of the present invention, there is provided an environmentally friendly cushioning floor material comprising: a foam layer; A printed layer laminated on the foam layer; And a transparent acrylic thermoplastic elastomer layer laminated on the print layer.
In this case, the bottom layer of the foamed layer may be laminated with a backside layer for holding the balance of the bottomed floor.
The method of manufacturing an eco-friendly cushioning floor material according to the present invention comprises: a first step of foaming and molding a foam layer and an adhesive layer from below in an oven; A second step of impregnating and gelling the dimensionally reinforcing layer to the PVC sol, and then forming a printed layer on the upper surface thereof; A third step of laminating a transparent PLA layer on the upper surface of the print layer; And a fourth step of aligning the dimension enhancement layer on the upper surface of the adhesive layer and then joining the dimension enhancement layer.
According to another embodiment of the present invention, there is provided a method of manufacturing an eco-friendly cushioning floor material, comprising: a first step of foaming and molding a foam layer and an adhesive layer from below in an oven; A second step of impregnating and gelling the dimensionally reinforcing layer to the PVC sol, and then forming a printed layer on the upper surface thereof; A third step of sequentially laminating a transparent PVC layer and a transparent PLA layer on the upper surface of the print layer; And a fourth step of aligning the dimension enhancement layer on the upper surface of the adhesive layer and then joining the dimension enhancement layer.
According to another embodiment of the present invention, there is provided a method of manufacturing an eco-friendly cushioning floor material, comprising: a first step of foaming and molding a foam layer and an adhesive layer from below in an oven; A second step of impregnating and gelling the dimensionally reinforcing layer to the PVC sol, and then forming a printed layer on the upper surface thereof; A third step of laminating an acrylic thermoplastic elastomer layer on the upper surface of the print layer; And a fourth step of aligning the dimension enhancement layer on the upper surface of the adhesive layer and then joining the dimension enhancement layer.
In this case, the fourth step further comprises UV-coating the upper surface of the transparent PLA layer and UV-curing the surface to form a surface treatment layer.
And UV-curing the upper surface of the thermoplastic elastomer layer after the completion of the fourth step to form a surface treatment layer by UV curing.
The transparent PLA layer may comprise 20 to 80 parts by weight of an acrylic thermoplastic elastomer and 1 to 5 parts by weight of a lubricant based on 100 parts by weight of the PLA resin.
The dimension enhancement layer is a glass fiber.
Further, the bottom layer of the foamed layer further includes a backing layer for holding the balance of the bottoms of the bottoms.
According to the present invention as described above, since the environment-friendly biodegradable PLA resin is applied to the upper part of the bottom material, the surface treatment layer can block various harmful substances emitted from the layer stacked on the lower part thereof, So that the interlayer noise can be prevented.
FIG. 1 shows an embodiment of a floor material to which a transparent PLA layer according to the present invention is applied,
FIG. 2 is a view illustrating an embodiment of a floor material to which a transparent PVC layer and a transparent PLA layer according to the present invention are simultaneously applied,
FIGS. 3 to 5 are views showing various modified examples to which the transparent PLA layer according to the present invention is applied,
6 is a view illustrating an embodiment of the floor material to which the acrylic thermoplastic elastic body layer according to the present invention is applied,
Figures 7 and 8 illustrate another embodiment of Figure 6,
9 is a schematic view showing a manufacturing process of a cushioning floor material according to the present invention,
10 is a comparison table comparing the TVOC (total volatile organic compound) emission amount of the cushioning flooring material according to the present invention and the conventional flooring material,
11 is a comparison chart comparing the sound insulation performance between the cushioning flooring according to the present invention and the conventional flooring material.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
In the drawings, the same reference numerals as in the drawings denote the same elements in the drawings, unless they are indicated on other drawings.
FIG. 1 is an embodiment of a bottom material to which a transparent PLA layer according to the present invention is applied, and FIG. 2 is an embodiment of a bottom material to which a transparent PVC layer and a transparent PLA layer according to the present invention are simultaneously applied.
1, an eco-friendly
The configuration of the present invention will be described in detail as follows.
The
The
Preferably, the composition of the
The
The
The
The lower the content of the acrylic thermoplastic elastomer in the
In this case, the
For example, as shown in FIG. 2, a
Preferably, the
The
It is needless to say that the flooring according to the present invention having the above-described structure can be modified into various laminated structures as shown in FIGS. 3 to 5.
6 and 7, instead of laminating the
Alternatively, as shown in FIG. 8, a
Hereinafter, a manufacturing process of the environmentally friendly cushioning flooring according to the present invention will be described.
Referring to FIG. 9, the layers constituting the flooring of the present invention are manufactured by a calendering method except for the
In addition, the
The
After the layers constituting the upper and lower parts of the bottom material are independently joined together, the
After the plurality of layers are laminated together, the
10 is a graph comparing test results of the TVOC (total volatile organic compound) emission amount of the cushioning flooring according to the present invention and the conventional flooring material. (For reference, the flooring under
Referring to the drawings, the
11 is a test data comparing the sound insulation performance between the cushioning flooring according to the present invention and the conventional flooring material. Referring to the drawings, it can be seen that the
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention.
100: bottom layer 110: back layer
120: foam layer 130: adhesive layer
140: Dimension reinforcing layer 150: Printed layer
160: transparent PVC layer 170: transparent PLA layer
170 ': Acrylic thermoplastic elastomer layer 180: Surface treatment layer
Claims (24)
A printed layer laminated on the foam layer; And
And a transparent PLA layer stacked on top of the printing layer,
Wherein the foamed layer comprises 1 to 300 parts by weight of a preliminarily crosslinked acrylonitrile-butadiene-vinyl chloride copolymer resin, 0.1 to 200 parts by weight of a modified olefin resin, 100 to 200 parts by weight of ethylene vinyl acetate 5 to 100 parts by weight of a resin (EVA) or a thermoplastic urethane resin (TPU), 30 to 85 parts by weight of a plasticizer, 1 to 5 parts by weight of a foam stabilizer and 2 to 6 parts by weight of a foaming agent.
A printed layer laminated on the foam layer;
A transparent PLA layer laminated on the print layer; And
And a surface treatment layer laminated on the transparent PLA layer,
Wherein the foamed layer comprises 1 to 300 parts by weight of a preliminarily crosslinked acrylonitrile-butadiene-vinyl chloride copolymer resin, 0.1 to 200 parts by weight of a modified olefin resin, 100 to 200 parts by weight of ethylene vinyl acetate 5 to 100 parts by weight of a resin (EVA) or a thermoplastic urethane resin (TPU), 30 to 85 parts by weight of a plasticizer, 1 to 5 parts by weight of a foam stabilizer and 2 to 6 parts by weight of a foaming agent.
A dimension enhancement layer laminated on the foam layer through an adhesive layer;
A print layer laminated on the dimension enhancement layer;
A transparent PLA layer laminated on the print layer; And
And a surface treatment layer laminated on the transparent PLA layer,
Wherein the foamed layer comprises 1 to 300 parts by weight of a preliminarily crosslinked acrylonitrile-butadiene-vinyl chloride copolymer resin, 0.1 to 200 parts by weight of a modified olefin resin, 100 to 200 parts by weight of ethylene vinyl acetate 5 to 100 parts by weight of a resin (EVA) or a thermoplastic urethane resin (TPU), 30 to 85 parts by weight of a plasticizer, 1 to 5 parts by weight of a foam stabilizer and 2 to 6 parts by weight of a foaming agent.
A dimension enhancement layer laminated on the foam layer through an adhesive layer;
A print layer laminated on the dimension enhancement layer;
A transparent PVC layer laminated on the printing layer;
A transparent PLA layer laminated on the transparent PVC layer;
And a surface treatment layer laminated on the transparent PLA layer,
Wherein the foamed layer comprises 1 to 300 parts by weight of a preliminarily crosslinked acrylonitrile-butadiene-vinyl chloride copolymer resin, 0.1 to 200 parts by weight of a modified olefin resin, 100 to 200 parts by weight of ethylene vinyl acetate 5 to 100 parts by weight of a resin (EVA) or a thermoplastic urethane resin (TPU), 30 to 85 parts by weight of a plasticizer, 1 to 5 parts by weight of a foam stabilizer and 2 to 6 parts by weight of a foaming agent.
A dimension enhancement layer laminated on the foam layer through an adhesive layer;
A print layer laminated on the dimension enhancement layer;
A transparent acrylic thermoplastic elastomer layer laminated on the print layer;
And a surface treatment layer laminated on the acrylic thermoplastic elastomer layer,
Wherein the foamed layer comprises 1 to 300 parts by weight of a preliminarily crosslinked acrylonitrile-butadiene-vinyl chloride copolymer resin, 0.1 to 200 parts by weight of a modified olefin resin, 100 to 200 parts by weight of ethylene vinyl acetate 5 to 100 parts by weight of a resin (EVA) or a thermoplastic urethane resin (TPU), 30 to 85 parts by weight of a plasticizer, 1 to 5 parts by weight of a foam stabilizer and 2 to 6 parts by weight of a foaming agent.
A dimension enhancement layer laminated on the foam layer;
A print layer laminated on the dimension enhancement layer;
A transparent PVC layer laminated on the printing layer;
A transparent acrylic thermoplastic elastomer layer laminated on the transparent PVC layer; And
And a surface treatment layer laminated on the acrylic thermoplastic elastomer layer,
Wherein the foamed layer comprises 1 to 300 parts by weight of a preliminarily crosslinked acrylonitrile-butadiene-vinyl chloride copolymer resin, 0.1 to 200 parts by weight of a modified olefin resin, 100 to 200 parts by weight of ethylene vinyl acetate 5 to 100 parts by weight of a resin (EVA) or a thermoplastic urethane resin (TPU), 30 to 85 parts by weight of a plasticizer, 1 to 5 parts by weight of a foam stabilizer and 2 to 6 parts by weight of a foaming agent.
A printed layer laminated on the foam layer; And
And a transparent acrylic thermoplastic elastomer layer laminated on the print layer,
Wherein the foamed layer comprises 1 to 300 parts by weight of a preliminarily crosslinked acrylonitrile-butadiene-vinyl chloride copolymer resin, 0.1 to 200 parts by weight of a modified olefin resin, 100 to 200 parts by weight of ethylene vinyl acetate 5 to 100 parts by weight of a resin (EVA) or a thermoplastic urethane resin (TPU), 30 to 85 parts by weight of a plasticizer, 1 to 5 parts by weight of a foam stabilizer and 2 to 6 parts by weight of a foaming agent.
And a surface treatment layer laminated on the acrylic thermoplastic elastomer layer.
In the lower portion of the foam layer,
And a back layer for catching the balance of the upper and lower floors of the floor material is laminated.
Wherein the transparent PLA layer
Wherein the cushioning material is manufactured using a calender method.
The dimension enhancement layer
Wherein the glass fiber is glass fiber impregnated with a vinyl chloride sol.
A second step of impregnating and gelling the dimensionally reinforcing layer to the PVC sol, and then forming a printed layer on the upper surface thereof;
A third step of laminating a transparent PLA layer on the upper surface of the print layer; And
And a fourth step of bonding the dimension reinforcing layer to the upper surface of the adhesive layer,
Wherein the foamed layer comprises 1 to 300 parts by weight of a preliminarily crosslinked acrylonitrile-butadiene-vinyl chloride copolymer resin, 0.1 to 200 parts by weight of a modified olefin resin, 100 to 200 parts by weight of ethylene vinyl acetate 5 to 100 parts by weight of a resin (EVA) or a thermoplastic urethane resin (TPU), 30 to 85 parts by weight of a plasticizer, 1 to 5 parts by weight of a foam stabilizer and 2 to 6 parts by weight of a foaming agent.
A second step of impregnating and gelling the dimensionally reinforcing layer to the PVC sol, and then forming a printed layer on the upper surface thereof;
A third step of sequentially laminating a transparent PVC layer and a transparent PLA layer on the upper surface of the print layer; And
And a fourth step of bonding the dimension reinforcing layer to the upper surface of the adhesive layer,
Wherein the foamed layer comprises 1 to 300 parts by weight of a preliminarily crosslinked acrylonitrile-butadiene-vinyl chloride copolymer resin, 0.1 to 200 parts by weight of a modified olefin resin, 100 to 200 parts by weight of ethylene vinyl acetate 5 to 100 parts by weight of a resin (EVA) or a thermoplastic urethane resin (TPU), 30 to 85 parts by weight of a plasticizer, 1 to 5 parts by weight of a foam stabilizer and 2 to 6 parts by weight of a foaming agent.
A second step of impregnating and gelling the dimensionally reinforcing layer to the PVC sol, and then forming a printed layer on the upper surface thereof;
A third step of laminating an acrylic thermoplastic elastomer layer on the upper surface of the print layer; And
And a fourth step of bonding the dimension reinforcing layer to the upper surface of the adhesive layer,
Wherein the foamed layer comprises 1 to 300 parts by weight of a preliminarily crosslinked acrylonitrile-butadiene-vinyl chloride copolymer resin, 0.1 to 200 parts by weight of a modified olefin resin, 100 to 200 parts by weight of ethylene vinyl acetate 5 to 100 parts by weight of a resin (EVA) or a thermoplastic urethane resin (TPU), 30 to 85 parts by weight of a plasticizer, 1 to 5 parts by weight of a foam stabilizer and 2 to 6 parts by weight of a foaming agent.
In the fourth step,
And UV curing the upper surface of the transparent PLA layer and forming a surface treatment layer by UV curing the UV curable coating composition.
In the fourth step,
And UV curing the top surface of the thermoplastic elastomer layer and forming a surface treatment layer by UV curing the UV curable flooring material.
The dimension enhancement layer
Wherein the glass fiber is a glass fiber.
On the bottom surface of the foam layer,
And a back layer for holding balance of the upper and lower parts of the floor material is laminated.
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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KR1020130081313A KR101895635B1 (en) | 2013-07-11 | 2013-07-11 | Eco-friendly for elastic floor sheet and manufacturing method thereof |
CN201810731907.3A CN108999374A (en) | 2013-07-11 | 2014-07-11 | Buffer flooring material and its manufacturing method |
CN201480034376.2A CN105324545A (en) | 2013-07-11 | 2014-07-11 | Cushioning flooring material and manufacturing method therefor |
JP2016516465A JP6338225B2 (en) | 2013-07-11 | 2014-07-11 | Cushion flooring and manufacturing method thereof |
PCT/KR2014/006244 WO2015005716A1 (en) | 2013-07-11 | 2014-07-11 | Cushioning flooring material and manufacturing method therefor |
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KR1020130081313A KR101895635B1 (en) | 2013-07-11 | 2013-07-11 | Eco-friendly for elastic floor sheet and manufacturing method thereof |
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KR20150007431A KR20150007431A (en) | 2015-01-21 |
KR101895635B1 true KR101895635B1 (en) | 2018-09-05 |
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JP (1) | JP6338225B2 (en) |
KR (1) | KR101895635B1 (en) |
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KR101382809B1 (en) * | 2010-03-15 | 2014-04-10 | (주)엘지하우시스 | CUSHION FLOORING MATERIAL USING POLYLACTIC ACID RESIN WITH water-resisting quality |
US8859085B2 (en) * | 2010-04-30 | 2014-10-14 | Columbia Insurance Company | Non-vinyl resilient flooring product and methods of making same |
JP5794723B2 (en) * | 2010-10-26 | 2015-10-14 | 東リ株式会社 | Flooring |
KR101379552B1 (en) * | 2011-08-18 | 2014-03-31 | (주)엘지하우시스 | Ecofriendly sheet using pla resin |
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2013
- 2013-07-11 KR KR1020130081313A patent/KR101895635B1/en active IP Right Grant
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2014
- 2014-07-11 CN CN201810731907.3A patent/CN108999374A/en active Pending
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Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2002254563A (en) * | 2000-12-27 | 2002-09-11 | Mitsui Chemicals Inc | Laminate |
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KR20150007431A (en) | 2015-01-21 |
JP2016524667A (en) | 2016-08-18 |
JP6338225B2 (en) | 2018-06-06 |
CN105324545A (en) | 2016-02-10 |
WO2015005716A1 (en) | 2015-01-15 |
CN108999374A (en) | 2018-12-14 |
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