KR101867667B1 - Rotor assembly for water pump - Google Patents

Rotor assembly for water pump Download PDF

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Publication number
KR101867667B1
KR101867667B1 KR1020160056746A KR20160056746A KR101867667B1 KR 101867667 B1 KR101867667 B1 KR 101867667B1 KR 1020160056746 A KR1020160056746 A KR 1020160056746A KR 20160056746 A KR20160056746 A KR 20160056746A KR 101867667 B1 KR101867667 B1 KR 101867667B1
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South Korea
Prior art keywords
balance disk
core
shaft
rotor assembly
coupled
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KR1020160056746A
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Korean (ko)
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KR20170126572A (en
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박종원
이태훈
김범기
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지엠비코리아 주식회사
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00—Details, component parts, or accessories
    • F04D29/18—Rotors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P5/00—Pumping cooling-air or liquid coolants
    • F01P5/02—Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
    • F01P5/04—Pump-driving arrangements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00—Details, component parts, or accessories
    • F04D29/007—Details, component parts, or accessories especially adapted for liquid pumps
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00—Details, component parts, or accessories
    • F04D29/60—Mounting; Assembling; Disassembling
    • F04D29/605—Mounting; Assembling; Disassembling specially adapted for liquid pumps
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2210/00—Working fluids
    • F05D2210/10—Kind or type
    • F05D2210/11—Kind or type liquid, i.e. incompressible

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

본 발명은 차량용 워터펌프의 로터조립체에 대한 것으로서, 더욱 상세하게는 로터조립체가 가열되더라도 코어나 마그넷이 침수되는 것을 방지할 수 있는 차량용 워터펌프의 로터조립체에 대한 것이다.
본 발명에 따른 워터펌프용 로터조립체는 코어조립수단과, 샤프트와, 제1밸런스디스크와, 제2밸런스디스크 및 방수커버를 포함한다. 상기 코어조립수단은 코어와, 상기 코어의 외주면에 결합된 마그넷을 구비한다. 상기 샤프트는 상기 코어조립수단을 관통하도록 삽입되어 상기 코어 결합된다. 상기 제1밸런스디스크는 외주면을 따라 홈이 형성되고, 상기 샤프트의 축방향을 따라 상기 코어조립수단의 일측에 위치하도록 상기 샤프트에 결합된다. 상기 제2밸런스디스크는 외주면을 따라 홈이 형성되고, 상기 샤프트의 축방향을 따라 상기 코어조립수단의 타측에 위치하도록 상기 샤프트에 결합된다. 상기 방수커브는 상기 제1밸런스디스크 및 상기 제2밸런스디스크의 홈에 충진되고, 상기 제1밸런스디스크와 상기 제2밸런스디스크 및 상기 코어조립수단의 외주면을 감싸도록 결합된다.
본 발명에 의하면 제1밸런스디스크 및 제2밸런스디스크의 외주면에 원주방향을 따라 홈이 형성되고 방수커버가 상기 홈의 내부에 사출되어 형성된다. 이로인하여 로터조립체가 가열되더라도 방수커버가 밸런스디스크 보다 열팽창률이 높으므로 방수커버가 밸런스디스크의 홈 내부를 밀폐시켜서 코어 내부로 물이 침투하는 것을 방지할 수 있다.The present invention relates to a rotor assembly of a water pump for a vehicle, and more particularly to a rotor assembly of a water pump for a vehicle that can prevent a core or magnet from being flooded even if the rotor assembly is heated.
The rotor assembly for a water pump according to the present invention includes core assembling means, a shaft, a first balance disk, a second balance disk, and a waterproof cover. The core assembling means includes a core and a magnet coupled to an outer circumferential surface of the core. The shaft is inserted and core-coupled to penetrate the core assembly means. The first balance disk is formed with a groove along an outer circumferential surface thereof and is coupled to the shaft so as to be located at one side of the core assembling means along the axial direction of the shaft. The second balance disk is formed with a groove along an outer peripheral surface thereof and is coupled to the shaft so as to be positioned on the other side of the core assembling means along the axial direction of the shaft. The waterproof curves are filled in the grooves of the first balance disk and the second balance disk and are coupled to surround the outer circumferential surfaces of the first balance disk, the second balance disk and the core assembling means.
According to the present invention, grooves are formed along the circumferential direction on the outer peripheral surfaces of the first balance disk and the second balance disk, and a waterproof cover is formed by being injected into the groove. Therefore, even if the rotor assembly is heated, since the waterproof cover has a thermal expansion coefficient higher than that of the balance disk, the waterproof cover can seal the inside of the groove of the balance disk to prevent water from penetrating into the core.

Description

워터펌프용 로터조립체{Rotor assembly for water pump}[0001] The present invention relates to a rotor assembly for a water pump,

본 발명은 차량용 워터펌프의 로터조립체에 대한 것으로서, 더욱 상세하게는 로터조립체가 가열되더라도 코어나 마그넷이 침수되는 것을 방지할 수 있는 차량용 워터펌프의 로터조립체에 대한 것이다.The present invention relates to a rotor assembly of a water pump for a vehicle, and more particularly to a rotor assembly of a water pump for a vehicle that can prevent a core or a magnet from being flooded even if the rotor assembly is heated.

차량용 전자식 워터펌프의 경우 로터조립체는 샤프트에 마그넷이 결합된 코어가 결합되고, 또한 코어의 양측에는 밸런스디스크가 위치하여 샤프트에 결합된다. 이러한 로터조립체는 물에 침수되므로 이때 코어나 마그넷 등이 물에 노출되는 경우 그 성능이 감소된다. 그래서 로터조립체의 경우 코어나 마그넷 등이 물에 노출되지 않도록 플라스틱 수지가 사출되어 코어 등을 감싼다.In the case of an electronic water pump for a vehicle, a rotor assembly is combined with a core having a magnet coupled to the shaft, and a balance disk is disposed on both sides of the core to be coupled to the shaft. Such a rotor assembly is immersed in water, so that performance of the core or magnet is reduced when exposed to water. Therefore, in the case of the rotor assembly, a plastic resin is injected so as to cover the core or the like so that the core or the magnet is not exposed to water.

등록특허 제10-1557610호(등록일자 2015년 9월 25일)Registration No. 10-1557610 (Registration date: September 25, 2015) 공개특허 제10-2011-0032988호(공개일자 제11년 3월 30일)Open Patent No. 10-2011-0032988 (date of publication March 30, 2011)

이때 로터조립체의 경우 플라스틱 수지가 사출되어 코어를 감싸지만, 샤프트 및 밸런스디스크는 스테인레스 스틸로 형성된다. 플라스틱 수지는 스테인레스 스틸 보다 열팽창률이 더 크다. 로터조립체가 동작하여 가열되면 플라스틱 수지가 샤프트나 밸런스디스크 보다 더 많이 열팽창한다. 그래서 플라스틱 수지와 밸런스 디스크 사이에 틈이 발생하여 코어나 마그넷 등이 물에 침수된다는 문제점이 있었다.At this time, in the case of the rotor assembly, plastic resin is injected to wrap the core, but the shaft and the balance disk are formed of stainless steel. Plastic resins have a higher coefficient of thermal expansion than stainless steel. When the rotor assembly is operated and heated, the plastic resin thermally expands more than the shaft or the balance disk. Therefore, there is a problem that a clearance is formed between the plastic resin and the balance disk, and the core or the magnet is flooded into the water.

본 발명은 상기의 문제점을 해결하기 위한 것이다. 본 발명은 로터조립체가 가열되더라도 플라스틱 수지가 열팽창하여 코어 등이 물에 침수하는 것을 방지할 수 있는 로터조립체를 제공하는 것을 목적으로 한다.The present invention is intended to solve the above problems. It is an object of the present invention to provide a rotor assembly which can prevent the plastic resin from being thermally expanded and immersed in water even when the rotor assembly is heated.

본 발명에 따른 워터펌프용 로터조립체는 코어조립수단과, 샤프트와, 제1밸런스디스크와, 제2밸런스디스크 및 방수커버를 포함한다. 상기 코어조립수단은 코어와, 상기 코어의 외주면에 결합된 마그넷을 구비한다. 상기 샤프트는 상기 코어조립수단을 관통하도록 삽입되어 상기 코어 결합된다. 상기 제1밸런스디스크는 외주면을 따라 홈이 형성되고, 상기 샤프트의 축방향을 따라 상기 코어조립수단의 일측에 위치하도록 상기 샤프트에 결합된다. 상기 제2밸런스디스크는 외주면을 따라 홈이 형성되고, 상기 샤프트의 축방향을 따라 상기 코어조립수단의 타측에 위치하도록 상기 샤프트에 결합된다. 상기 방수커브는 상기 제1밸런스디스크 및 상기 제2밸런스디스크의 홈에 충진되고, 상기 제1밸런스디스크와 상기 제2밸런스디스크 및 상기 코어조립수단의 외주면을 감싸도록 결합된다.The rotor assembly for a water pump according to the present invention includes core assembling means, a shaft, a first balance disk, a second balance disk, and a waterproof cover. The core assembling means includes a core and a magnet coupled to an outer circumferential surface of the core. The shaft is inserted and core-coupled to penetrate the core assembly means. The first balance disk is formed with a groove along an outer circumferential surface thereof and is coupled to the shaft so as to be located at one side of the core assembling means along the axial direction of the shaft. The second balance disk is formed with a groove along an outer peripheral surface thereof and is coupled to the shaft so as to be positioned on the other side of the core assembling means along the axial direction of the shaft. The waterproof curve is filled in the grooves of the first balance disk and the second balance disk and is coupled to surround the outer circumferential surfaces of the first balance disk, the second balance disk and the core assembling means.

또한, 상기의 워터펌프용 로터조립체에 있어서, 상기 제1밸런스디스크는 일측면에 상기 제1밸런스디스크의 홈에 연통되도록 관통된 복수의 사출공이 형성되는 것이 바람직하다. 이 경우 상기 방수커버는 상기 사출공에 충진된다.In addition, in the above-described water pump rotor assembly, it is preferable that the first balance disk has a plurality of injection holes formed on one side thereof so as to communicate with the grooves of the first balance disk. In this case, the waterproof cover is filled in the injection hole.

또한, 본 발명에 따른 상기의 워터펌프용 로터조립체에 있어서 상기 샤프트는 스테인레스로 형성되는 것이 바람직하다. 이 경우 상기 제1밸런스디스크 및 상기 제2밸런스디스크는 스테인레스로 형성되어 상기 샤프트에 억지끼움으로 결합되고, 상기 방수커버는 플라스틱수지로 사출성형되어 형성된다.Further, in the above-described water pump rotor assembly according to the present invention, it is preferable that the shaft is formed of stainless steel. In this case, the first balance disk and the second balance disk are formed of stainless steel and are coupled to the shaft by interference fit, and the waterproof cover is formed by injection molding with a plastic resin.

본 발명에 의하면 제1밸런스디스크 및 제2밸런스디스크의 외주면에 원주방향을 따라 홈이 형성되고 방수커버가 상기 홈의 내부에 사출되어 형성된다. 이로인하여 로터조립체가 가열되더라도 방수커버가 밸런스디스크의 홈 내부를 밀폐시켜서 코어 내부로 물이 침투하는 것을 방지할 수 있다.According to the present invention, grooves are formed along the circumferential direction on the outer peripheral surfaces of the first balance disk and the second balance disk, and a waterproof cover is formed by being injected into the groove. Therefore, even if the rotor assembly is heated, the waterproof cover can seal the inside of the groove of the balance disk to prevent water from penetrating into the core.

도 1은 본 발명에 따른 로터조립체의 일 실시예의 단면도,
도 2는 도 1에 도시된 실시예의 측면도이다.1 is a cross-sectional view of one embodiment of a rotor assembly in accordance with the present invention,
2 is a side view of the embodiment shown in Fig.

도 1 및 도 2를 참조하여 본 발명에 따른 로터조립체의 일 실시예를 설명한다.An embodiment of a rotor assembly according to the present invention will be described with reference to Figs. 1 and 2. Fig.

본 발명에 따른 로터조립체는 코어조립수단(10)과, 샤프트(15)와, 제1밸런스디스크(20)와, 제2밸런스디스크(25) 및 방수커버(30)를 포함한다.A rotor assembly according to the present invention includes a core assembly means 10, a shaft 15, a first balance disc 20, a second balance disc 25 and a watertight cover 30.

코어조립수단(10)은 코어(11)와 코어(11)의 외주면에 결합된 마그넷(13)을 구비한다.The core assembly means 10 includes a core 11 and a magnet 13 coupled to the outer circumferential surface of the core 11.

샤프트(15)는 코어조립수단을 관통하도록 삽입되어 코어(11)와 결합한다. 샤프트(15)는 스테인레스 스틸로 형성된다.The shaft 15 is inserted to penetrate the core assembly means and engages with the core 11. The shaft 15 is formed of stainless steel.

제1밸런스디스크(20)는 샤프트(15)의 축방향을 따라 코어조립수단(10)의 일측에 위치하도록 샤프트(15)에 결합된다. 제1밸런스디스크(20)도 샤프트(15)와 동일하게 스테인레스 스틸로 형성되며, 샤프트(15)에 억지끼움으로 결합된다. 그리고 제1밸런스디스크(20)는 외주면에 원주방향을 따라 홈(21)이 형성된다. 그리고 제1밸런스디스크(20)의 일면에는 홈(21)에 연통되도록 복수의 사출공(22)이 형성된다.The first balance disk 20 is coupled to the shaft 15 so as to be located at one side of the core assembling means 10 along the axial direction of the shaft 15. The first balance disk 20 is formed of stainless steel in the same manner as the shaft 15 and is coupled to the shaft 15 by interference fit. The first balance disk 20 has grooves 21 formed along the circumferential direction on its outer peripheral surface. A plurality of injection holes 22 are formed on one surface of the first balance disk 20 so as to communicate with the grooves 21.

제2밸런스디스크(25)는 샤프트(15)의 축방향을 따라 코어조립수단(10)의 타측에 위치하도록 샤프트(15)에 결합된다. 제2밸런스디스크(25)도 샤프트(15)와 동일한 스테인레스 스틸로 형성되며, 샤프트(15)에 억지끼움으로 결합된다. 그리고 제2밸렌스디스크(25)도 외주면에 원주방향을 따라 홈(26)이 형성된다.The second balance disk 25 is coupled to the shaft 15 so as to be positioned on the other side of the core assembling means 10 along the axial direction of the shaft 15. The second balance disk 25 is also formed of the same stainless steel as the shaft 15 and is tightly coupled to the shaft 15. A groove 26 is also formed on the outer peripheral surface of the second balance disk 25 along the circumferential direction.

방수커버(30)는 코어(11)로 물이 침투하는 것을 방지하기 위하여 코어(11)를 감싼다. 방수커버(30)는 플라스틱 수지로 형성되며, 제1밸런스디스크(20)의 홈(21)에 충진된 후 코어조립수단(10)의 외주면을 감싸서 제2밸런스디스크(25)의 홈(26)에 충진되어 결합된다. 이때 방수커버(30)는 사출되어 형성되며, 이를 위하여 제1밸런스디스크(20)의 사출공(22)으로 플라스틱 수지를 사출하면 플라스틱 수지가 사출공(22)과, 제1밸런스디스크(20)의 홈(21)과, 제2밸런스디스크(25)의 홈(26)에 충진되어 코어조립수단(10)을 감싼다.The waterproof cover 30 surrounds the core 11 to prevent water from penetrating into the core 11. [ The waterproof cover 30 is made of a plastic resin and is filled in the groove 21 of the first balance disk 20 and then wrapped around the groove 26 of the second balance disk 25, As shown in FIG. When the plastic resin is injected into the injection hole 22 of the first balance disk 20, the plastic resin is injected into the injection hole 22 and the first balance disk 20, The groove 21 of the second balance disk 25 and the groove 26 of the second balance disk 25 enclose the core assembling means 10.

플라스틱 수지가 스테인레스 스틸 보다 열팽창율이 높다. 그래서 로터조립체가 가열되면 방수커버(30)가 제1밸런스디스크(20) 및 제2밸런스디스크(25) 보다 더 많이 팽창하게 된다. 그래서 방수커버(30)의 밸런스디스크(20, 25)의 홈(21, 26)을 밀폐시키므로 물이 코어(11)로 침투하는 것을 방지할 수 있다.Plastic resin has higher coefficient of thermal expansion than stainless steel. Thus, when the rotor assembly is heated, the waterproof cover 30 expands more than the first balance disk 20 and the second balance disk 25. Therefore, the grooves (21, 26) of the balance discs (20, 25) of the waterproof cover (30) are closed to prevent water from penetrating into the core (11).

10 : 코어조립수단 11 : 코어
13 : 마그넷 15 : 샤프트
20 : 제1밸런스디스크 21 : 홈
22 : 사출공 25 : 제2밸런스디스크
26 : 홈 30 : 방수커버10: core assembly means 11: core
13: Magnet 15: Shaft
20: first balance disk 21: groove
22: injection hole 25: second balance disk
26: groove 30: waterproof cover

Claims (3)

코어와, 상기 코어의 외주면에 결합된 마그넷을 구비한 코어조립수단과,
상기 코어조립수단을 관통하도록 삽입되어 상기 코어 결합된 스테인레스로 형성된 샤프트와,
외주면을 따라 홈이 형성되고, 상기 샤프트의 축방향을 따라 상기 코어조립수단의 일측에 위치하도록 상기 샤프트에 억지끼움으로 결합된 스테인레스로 형성된 제1밸런스디스크와,
외주면을 따라 홈이 형성되고, 상기 샤프트의 축방향을 따라 상기 코어조립수단의 타측에 위치하도록 상기 샤프트에 억지끼움으로 결합된 스테인레스로 형성된 제2밸런스디스크와,
상기 제1밸런스디스크 및 상기 제2밸런스디스크의 홈에 충진되고, 상기 제1밸런스디스크와 상기 제2밸런스디스크 및 상기 코어조립수단의 외주면을 감싸도록 결합되게 플라스틱수지로 사출성형되어 형성된 방수커버를 포함하는 것을 특징으로 하는 워터펌프용 로터조립체.Core assembly means having a core and a magnet coupled to an outer circumferential surface of the core,
A shaft formed of stainless steel inserted through the core assembling means and joined with the core;
A first balance disk formed of stainless steel and having a groove formed along an outer circumferential surface thereof and being coupled to the shaft so as to be located at one side of the core assembling means along the axial direction of the shaft,
A second balance disk formed of stainless steel and having a groove formed along an outer circumferential surface thereof and being coupled to the shaft so as to be positioned on the other side of the core assembling means along the axial direction of the shaft,
A waterproof cover filled in the grooves of the first balance disk and the second balance disk and formed by injection molding with a plastic resin so as to surround the outer circumferential surfaces of the first balance disk, the second balance disk, Wherein the rotor assembly comprises: 제1항에 있어서,
상기 제1밸런스디스크는 일측면에 상기 제1밸런스디스크의 홈에 연통되도록 관통된 복수의 사출공이 형성되며,
상기 방수커버는 상기 사출공에 충진된 것을 특징으로 하는 워터펌프용 로터조립체.The method according to claim 1,
Wherein the first balance disk has a plurality of injection holes formed on one side thereof so as to communicate with the grooves of the first balance disk,
Wherein the waterproof cover is filled in the injection hole. 삭제delete
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KR20220022571A (en) 2020-08-19 2022-02-28 지엠비코리아 주식회사 rotor assembly for electric water pump
KR20220022575A (en) 2020-08-19 2022-02-28 지엠비코리아 주식회사 Shaft-Core assembly for electric water pump

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DE602005021228D1 (en) * 2005-11-18 2010-06-24 Askoll Holding Srl Method for producing a permanent magnetic rotor for a synchronous motor, in particular for a washing machine pump for domestic use and industrial applications and the like, and corresponding rotor
KR101122503B1 (en) 2009-09-24 2012-03-20 주식회사 아모텍 Rotor Having Magnet Structure of Hybrid Type, High Power Motor and Water Pump Using the Same
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KR101519205B1 (en) * 2013-07-18 2015-05-12 현대자동차주식회사 Canned-motor pump for vehicle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20220022571A (en) 2020-08-19 2022-02-28 지엠비코리아 주식회사 rotor assembly for electric water pump
KR20220022575A (en) 2020-08-19 2022-02-28 지엠비코리아 주식회사 Shaft-Core assembly for electric water pump

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