KR101834333B1 - pressure forming device having exchangeable cores - Google Patents
pressure forming device having exchangeable cores Download PDFInfo
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- KR101834333B1 KR101834333B1 KR1020160001909A KR20160001909A KR101834333B1 KR 101834333 B1 KR101834333 B1 KR 101834333B1 KR 1020160001909 A KR1020160001909 A KR 1020160001909A KR 20160001909 A KR20160001909 A KR 20160001909A KR 101834333 B1 KR101834333 B1 KR 101834333B1
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- core
- groove
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- press
- external force
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/08—Deep drawing or matched-mould forming, i.e. using mechanical means only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/30—Moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/30—Moulds
- B29C51/38—Opening, closing or clamping means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
A core interchangeable press forming apparatus is disclosed. In one embodiment, the core-interchangeable press-molding apparatus comprises a first core including a first groove on one surface thereof, a second core including a second groove on a surface thereof having a shape corresponding to the first groove, And a second plate formed with a first plate having a first seating portion on which one core can be mounted and a second seating portion spaced apart from the first plate and having a second seating portion on which the second core can be mounted. The first core and the second core are mounted on the first plate and the second plate such that the first groove and the second groove face each other. Wherein the first press-molded material disposed in the first groove or the second groove is pressed by the first core and the second core, which are in close contact with each other by a first external force applied to the first plate and the second plate, . In this case, the first core and the second core are replaceable.
Description
BACKGROUND OF THE INVENTION [0002] The techniques disclosed herein relate to a press-forming apparatus, and more particularly, to a core-interchangeable press-forming apparatus.
Rubber material is a material with superior sealing, elasticity and shock absorbing properties compared with plastic, metal and ceramic materials. It is an indispensable material for transport industry, electrical and electronic industry, medical bio industry, energy industry, It is an important material.
Packing is required in areas where airtightness is required in order to prevent leaks and leakage of gas, fluid, etc., and packing of rubber materials is now widely used. There are many types of packing, but O-rings that make the shape of the donut are used now. Such an O-ring is generally manufactured by an injection molding method using a mold or a method of attaching a band type material to the end of a band through a manual operation of an operator.
In the case of large-scale production of O-rings of standardized size, it may be suitable to produce by injection molding. However, in case of producing a small amount of various unillustrated O-rings, it may be effective to produce through manual work of an operator rather than an injection molding method.
In the latter method of producing the O-rings through the manual operation of the operator, the operator joins the end of the band in advance and then the O-ring of the desired shape is formed through the press forming process, or the band ends are overlapped with each other, And the O-ring of the desired shape is formed at the same time. For this, a molding die having a molding groove with a desired shape is required.
Conventional molding dies generally consist of an integral top plate mold and a bottom plate mold each having a forming groove. Therefore, in the case of conventional molding dies, when the top mold or the bottom mold is damaged through the repeated molding process, there is a problem that the entire damaged mold must be disposed. In addition, in the case of an existing molding die, an O-ring molding operation can be performed only for a rubber material having a shape or size corresponding to a molding groove formed once the molding groove is formed in the upper plate mold and the lower plate mold. That is, it is difficult to change the shape or size of the rubber material that can be molded, and there is a problem in that it is ineffective to form a small amount of O-rings having various shapes or sizes.
The core-interchangeable press-forming apparatus disclosed in this specification can replace the cores used for O-ring molding, so that only corrupted cores can be replaced at the time of core damage, thereby reducing maintenance costs, and various shapes or sizes Which is effective for molding an O-ring having a desired thickness.
The prior art related to the o-ring molding apparatus is Korean Patent No. KR 10-0656699, " O-ring manufacturing apparatus and manufacturing method thereof, KR 20-0381774 for Korean registration office " Large O-ring ".
SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems of the prior art, and it is an object of the present invention to provide a pressure molding apparatus which can replace a damaged core, The present invention provides a core-interchangeable press-molding apparatus capable of reducing the maintenance cost and effective for molding necessary amounts of O-rings having various various shapes or sizes through core replacement.
In one embodiment, a core interchangeable press forming apparatus is disclosed. The core-interchangeable press-molding apparatus includes a first core including a first groove on one side thereof, a second core including a second groove on a side thereof having a shape corresponding to the first groove, And a second plate formed with a first seating portion having a first seating portion and a second seating portion spaced apart from the first plate and capable of mounting the second core. The first core and the second core are mounted on the first plate and the second plate such that the first groove and the second groove face each other. Wherein the first press-molded material disposed in the first groove or the second groove is pressed by the first core and the second core, which are in close contact with each other by a first external force applied to the first plate and the second plate, . In this case, the first core and the second core are replaceable.
The core interchangeable press forming apparatus may further include a fourth core including a third core including a third groove on one surface and a fourth groove having a shape corresponding to the third groove on one surface. And the third core may be mounted on the first seating portion so as to be spaced apart from the first core. The fourth core may be mounted on the second seating portion so as to be spaced apart from the second core. The second press-molded material disposed in the third groove or the fourth groove is pressed by the third core and the fourth core, which are in close contact with each other by the first external force applied to the first plate and the second plate, The first press-molded material and the second press-molded material can be simultaneously press-formed by the first external force. The first groove and the third groove may have different sizes or different shapes. The third core and the fourth core are interchangeable.
The one surface of the first core and the one surface of the second core may further include a fifth groove formed apart from the first groove and a sixth groove formed apart from the second groove. The sixth groove may have a shape corresponding to the fifth groove. The third press-molded material disposed in the fifth groove or the sixth groove is pressed by the first core and the second core which are in close contact with each other by the first external force applied to the first plate and the second plate, The first press-molded material and the third press-molded material can be simultaneously press-formed by the first external force.
Wherein the first core and the second core each have a first guide portion formed on the one surface of the first core so as to be spaced apart from the first groove and a second guide portion spaced apart from the second groove, And a first coupling part formed on the one surface of the second core to have a shape corresponding to the first guide part. The first guide portion and the first fastening portion may be coupled to each other by the first external force. In this case, the first core and the second core may be in close contact with each other while being aligned through the coupling of the first guide portion and the first coupling portion by the first external force.
The core interchangeable press forming apparatus further includes a fifth plate including a seventh groove on one surface thereof and a third plate spaced apart from the second plate and having a third seating portion on which the fifth core can be mounted can do. The second seat portion may be formed by forming a through hole in the second plate. And an eighth groove having a shape corresponding to the seventh groove may be formed on the other surface of the second core. The second core may be mounted on the second plate by detachably fixing the side surface of the second core to the through hole of the second plate. And the fifth core may be mounted on the third plate such that the seventh groove faces the eighth groove. The fourth press-molded material disposed in the seventh groove or the eighth groove is pressed by the second core and the fifth core, which are in close contact with each other by a second external force applied to the second plate and the third plate, Can be molded. The fifth core is interchangeable.
Wherein the fifth core and the second core each have a second guide portion formed on the one surface of the fifth core so as to be spaced apart from the seventh groove and a second guide portion spaced apart from the eighth trench and corresponding to the second guide portion And a second coupling part formed on the other surface of the second core so as to have a shape corresponding to the second guide part. The second guide portion and the second fastening portion may be coupled to each other by the second external force. The fifth core and the second core may be in close contact with each other while being aligned through the engagement of the second guide portion and the second fastening portion by the second external force.
The first external force and the second external force may be provided by an external force applied to the first plate and the third plate. Wherein the first press-molded material is press-formed by the first core and the second core which are in close contact with each other by the external force applied to the first plate and the third plate, and the fourth press- 1 plate and the third plate, the second core and the fifth core being in close contact with each other by the external force exerted on the third plate and the third plate, so that the first press-molded material and the fourth press- It can be pressure-molded.
The core-interchangeable press-forming apparatus disclosed in this specification can replace the cores used for O-ring molding, so that only damaged cores can be replaced at the time of core damage, thereby reducing maintenance costs.
Further, the core interchangeable press forming apparatus disclosed in this specification can mount a core having a forming groove of various shapes or sizes on the plate through the replacement of the core. Accordingly, the core-interchangeable press forming apparatus disclosed in this specification can effectively form the required amount of O-rings having various shapes or sizes through the replacement of the cores.
Further, the core interchangeable press forming apparatus disclosed in this specification can stack a plurality of plates on which a core is mounted. Through this, it is possible to effectively increase the production amount of the O-ring which can be formed through one press molding.
The foregoing provides only a selective concept in a simplified form as to what is described in more detail hereinafter. The present disclosure is not intended to limit the scope of the claims or limit the scope of essential features or essential features of the claims.
1 is a conceptual diagram of a conventional press-molding apparatus and a core-interchangeable press-molding apparatus disclosed in this specification.
2 is a view for explaining a core-interchangeable press-molding apparatus disclosed in this specification;
3 is a view for explaining a forming groove formed in a core applied to a core interchangeable press forming apparatus disclosed in this specification;
Hereinafter, embodiments disclosed in this specification will be described in detail with reference to the drawings. Like reference numerals in the drawings denote like elements, unless the context clearly indicates otherwise. The exemplary embodiments described above in the detailed description, the drawings, and the claims are not intended to be limiting, and other embodiments may be utilized, and other variations are possible without departing from the spirit or scope of the disclosed technology. Those skilled in the art will appreciate that the components of the present disclosure, that is, the components generally described herein and illustrated in the figures, may be arranged, arranged, combined, or arranged in a variety of different configurations, all of which are expressly contemplated, As shown in FIG. In the drawings, the width, length, thickness or shape of an element, etc. may be exaggerated in order to clearly illustrate the various layers (or films), regions and shapes.
When a component is referred to as being "positioned" to another component, it may include a case where the component is directly disposed on the other component as well as a case where an additional component is interposed therebetween.
When one component is referred to as being "mounted" to another component, it may include the case where the component is directly mounted on the other component as well as the case where additional components are interposed therebetween.
The description of the disclosed technique is merely an example for structural or functional explanation and the scope of the disclosed technology should not be construed as being limited by the embodiments described in the text. That is, the embodiments are to be construed as being variously embodied and having various forms, so that the scope of the rights of the disclosed technology should be understood to include equivalents capable of realizing the technical ideas.
It is to be understood that the singular " include " or " have " are to be construed as including the stated feature, number, step, operation, It is to be understood that the combination is intended to specify that it is present and not to preclude the presence or addition of one or more other features, numbers, steps, operations, components, parts or combinations thereof.
All terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the disclosed technology belongs, unless otherwise defined. Terms defined in commonly used dictionaries should be interpreted to be consistent with meaning in the context of the relevant art and can not be construed as having ideal or overly formal meaning unless expressly defined in the present application.
Although the method for manufacturing the O-ring through the core-interchangeable press-forming apparatus disclosed in this specification has been described for the sake of convenience in the present specification, the present invention is not limited to the core- It will be obvious that a molding apparatus can be applied.
1 is a conceptual diagram of a conventional press-molding apparatus and a core-interchangeable press-molding apparatus disclosed in this specification. Fig. 1 (a) is a conceptual view of a conventional press-molding apparatus, and Fig. 1 (b) is a conceptual view of a core-interchangeable press-molding apparatus disclosed in this specification. 2 is a view for explaining a core-interchangeable press-molding apparatus disclosed in this specification; Figs. 2A and 2B show an example of a core-interchangeable press-molding apparatus of a two-stage structure, and Figs. 2C and 2D are examples of a core interchangeable press-molding apparatus of a three-stage structure. 3 is a view for explaining a forming groove formed in a core applied to a core interchangeable press forming apparatus disclosed in this specification;
1 (a), a conventional press-
Hereinafter, the core-interchangeable press-molding apparatus disclosed in this specification will be described with reference to FIG. 1 (b), FIG. 2, and FIG.
Referring to the drawings, a core interchangeable
The
The
The
The
The
The
The
In addition, the first and
On the other hand, in FIG. 1 (b) and FIG. 3 (a), a
On the other hand, the first press-molded
In one embodiment, as illustrated by way of example in FIG. 3 (c), the one surface of the
Although the sixth groove formed in the
In an alternative embodiment, the
Meanwhile, in order to maximize the automatic alignment effect, it is preferable that the
On the other hand, in the figure, the
At least one of the
The
The fourth core (not shown) may include a fourth groove (not shown) having a shape corresponding to the
The
The
The core-interchangeable press-
The
The
In this case, the
The
2 (d), the first external force F1 and the second external force F2 are generated by the external force F applied to the
As another example, unlike the one shown in the drawing, the first surface of the
In an embodiment, the
Meanwhile, in order to maximize the automatic alignment effect, it is preferable that the
On the other hand, the
At least one selected from the
As described above, the core-interchangeable press-forming apparatus disclosed in this specification can replace the cores used for O-ring molding, so that only cores that are damaged during core damage can be replaced, thereby reducing maintenance costs.
Further, the core interchangeable press forming apparatus disclosed in this specification can mount a core having a forming groove of various shapes or sizes on the plate through the replacement of the core. Accordingly, the core-interchangeable press forming apparatus disclosed in this specification can effectively form the required amount of O-rings having various shapes or sizes through the replacement of the cores.
Further, the core interchangeable press forming apparatus disclosed in this specification can stack a plurality of plates on which a core is mounted. Through this, it is possible to effectively increase the production amount of the O-ring which can be formed through one press molding.
From the foregoing it will be appreciated that various embodiments of the present disclosure have been described for purposes of illustration and that there are many possible variations without departing from the scope and spirit of this disclosure. And that the various embodiments disclosed are not to be construed as limiting the scope of the disclosed subject matter, but true ideas and scope will be set forth in the following claims.
10: Conventional press molding apparatus
11: Top plate mold
12: Lower mold
13: first molding groove
13a: second molding groove
20: Press forming material
20a: First pressurized material
20b: Second pressurized molding material
20c: Third pressurized molding material
20d: Fourth Pressurized Material
100: core interchangeable press forming device
110: first core
112: First home
114: 5th Home
116: first guide portion
120: second core
121a: Fixing groove
121b:
122: 2nd home
126a:
126b: the second fastening portion
128: 8th Home
130: first plate
132: first seat portion
140: second plate
142: second seat portion
150: third core
152: Third Home
170: fifth core
172: Seventh Home
176: second guide portion
180: third plate
182: third seat portion
F: external force
F1: First external force
F2: second external force
H: Compressed air moving hole
Claims (7)
A second core having a circular outer periphery including a circular second groove having a shape corresponding to the first groove on one surface thereof;
A first plate having a circular first seating portion on which the first core can be mounted; And
And a second plate disposed at a distance from the first plate and having a circular second seating portion on which the second core can be mounted,
Wherein the first core and the second core are mounted on the first plate and the second plate such that the first groove and the second groove face each other,
Wherein the first press-molded material disposed in the first groove or the second groove is pressed by the first core and the second core, which are in close contact with each other by a first external force applied to the first plate and the second plate, Shaped,
The first core and the second core being replaceable,
Wherein the first core and the second core each have a first guide portion having a circular inner circumference formed on the one surface of the first core so as to be spaced apart from the first groove and a second guide portion spaced apart from the second groove, Further comprising a first fastening portion having a circular outer circumference formed on the one surface of the second core so as to have a shape corresponding to the first guide portion at a position corresponding to the first guide portion,
Wherein the first guide portion and the first fastening portion are coupled to each other by the first external force,
Wherein the first groove, the first core, the first seating portion, and the first guide portion form concentric circles,
The second groove, the second core, the second seating portion, and the first coupling portion form a concentric circle,
Wherein the first core and the second core are in close contact with each other while being aligned through the engagement of the first guide portion and the first fastening portion by the first external force.
A third core including a third groove on one surface thereof; And
And a fourth core having a shape corresponding to the third groove on one surface thereof,
Wherein the third core is mounted on the first seating portion so as to be spaced apart from the first core and the fourth core is mounted on the second seating portion so as to be spaced apart from the second core,
The second press-molded material disposed in the third groove or the fourth groove is pressed by the third core and the fourth core, which are in close contact with each other by the first external force applied to the first plate and the second plate, The first press-molded material and the second press-molded material can be simultaneously press-formed by the first external force,
Wherein the first groove and the third groove have different sizes or different shapes, and the third core and the fourth core are replaceable.
The one surface of the first core and the one surface of the second core each further include a fifth groove formed apart from the first groove and a sixth groove formed apart from the second groove,
The sixth groove has a shape corresponding to the fifth groove,
The third press-molded material disposed in the fifth groove or the sixth groove is pressed by the first core and the second core which are in close contact with each other by the first external force applied to the first plate and the second plate, And the first press-molded material and the third press-molded material can be simultaneously press-formed by the first external force by pressure-forming.
The first core, the second core, and a combination of the first core, the second core, and a combination of the first core and the second core. Further comprising a compressed air transfer hole for reducing the pressure of the core.
A fifth core including a seventh groove on one surface thereof; And
Further comprising a third plate spaced apart from the second plate and having a third seating portion on which the fifth core can be mounted,
The second seat portion is formed by forming a through hole in the second plate,
An eighth groove having a shape corresponding to the seventh groove is formed on the other surface of the second core,
The second core is mounted on the second plate by detaching the side face of the second core in the through hole of the second plate,
The fifth core is mounted on the third plate such that the seventh groove faces the eighth groove,
The fourth press-molded material disposed in the seventh groove or the eighth groove is pressed by the second core and the fifth core, which are in close contact with each other by a second external force applied to the second plate and the third plate, Shaped,
Wherein the fifth core is interchangeable.
Wherein the fifth core and the second core each have a second guide portion formed on the one surface of the fifth core so as to be spaced apart from the seventh groove and a second guide portion spaced apart from the eighth trench and corresponding to the second guide portion And a second coupling part formed on the other surface of the second core so as to have a shape corresponding to the second guide part,
The second guide portion and the second fastening portion are coupled to each other by the second external force,
Wherein the fifth core and the second core are in close contact with each other while being aligned through the engagement of the second guide portion and the second fastening portion by the second external force.
Wherein the first external force and the second external force are provided by an external force applied to the first plate and the third plate,
Wherein the first press-molded material is press-formed by the first core and the second core which are in close contact with each other by the external force applied to the first plate and the third plate, and the fourth press- 1 plate and the third plate, the second core and the fifth core being in close contact with each other by the external force exerted on the third plate and the third plate, so that the first press-molded material and the fourth press- A core interchangeable press forming apparatus capable of press forming.
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KR1020160001909A KR101834333B1 (en) | 2016-01-07 | 2016-01-07 | pressure forming device having exchangeable cores |
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KR1020160001909A KR101834333B1 (en) | 2016-01-07 | 2016-01-07 | pressure forming device having exchangeable cores |
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KR102504633B1 (en) | 2021-11-04 | 2023-02-28 | (주) 효광테크 | Automatic angle ring cutting device using jig for vacuum adsorption method |
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KR200311896Y1 (en) * | 2003-01-23 | 2003-05-01 | 주식회사 유일전자 | Mold for manufacturing keypad |
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KR200311896Y1 (en) * | 2003-01-23 | 2003-05-01 | 주식회사 유일전자 | Mold for manufacturing keypad |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR102504633B1 (en) | 2021-11-04 | 2023-02-28 | (주) 효광테크 | Automatic angle ring cutting device using jig for vacuum adsorption method |
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