KR101798213B1 - Jig for bending and enlarging diameter and Method of bending and enlarging diameter using the same - Google Patents
Jig for bending and enlarging diameter and Method of bending and enlarging diameter using the same Download PDFInfo
- Publication number
- KR101798213B1 KR101798213B1 KR1020160016633A KR20160016633A KR101798213B1 KR 101798213 B1 KR101798213 B1 KR 101798213B1 KR 1020160016633 A KR1020160016633 A KR 1020160016633A KR 20160016633 A KR20160016633 A KR 20160016633A KR 101798213 B1 KR101798213 B1 KR 101798213B1
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- KR
- South Korea
- Prior art keywords
- bending
- pipe
- jig
- expanding
- mandrel
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D9/00—Bending tubes using mandrels or the like
- B21D9/01—Bending tubes using mandrels or the like the mandrel being flexible and engaging the entire tube length
- B21D9/03—Bending tubes using mandrels or the like the mandrel being flexible and engaging the entire tube length and built-up from loose elements, e.g. series of balls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/08—Tube expanders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/08—Tube expanders
- B21D39/20—Tube expanders with mandrels, e.g. expandable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D41/00—Application of procedures in order to alter the diameter of tube ends
- B21D41/02—Enlarging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D41/00—Application of procedures in order to alter the diameter of tube ends
- B21D41/02—Enlarging
- B21D41/026—Enlarging by means of mandrels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/06—Bending rods, profiles, or tubes in press brakes or between rams and anvils or abutments; Pliers with forming dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D9/00—Bending tubes using mandrels or the like
- B21D9/05—Bending tubes using mandrels or the like co-operating with forming members
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The bending diffusing jig according to the present invention comprises:
A plurality of mandrels 110 rotatably connected in series and a punch 120 connected to the mandrel 110 so as to be pivotable forwardly of the mandrel 110 to function as an expanding function.
Also, according to the bending expansion method using the jig for bending expansion according to the present invention,
A first shaping step of expanding a front portion of the straight pipe 400 and a second shaping step of forming the bent pipe 500 by bending the pipe 400 having been subjected to the first shaping step upwardly, And a secondary molding step of inserting the bending diffusing jig 100 into the front part and drawing the bending diffusing jig 100 out.
Therefore, according to the present invention, when bending and expanding the pipe 400, when the upper and lower molds 310 and 320 are closed, the bending expanding jig 100 is pushed into the pipe 400 It is possible to mold the curved tube 500 that conforms to the forming portions 315 and 325 of the upper mold 310 and the lower mold 320. [
Description
The present invention relates to a bending expansion method using a bending expanding jig and a bending expanding jig, and more particularly, to a bending expansion method capable of shortening a process, And a bending expanding method using a bending expanding jig and a bending expanding jig.
Hereinafter, a bending expansion method according to the background art will be described with reference to the accompanying drawings.
Fig. 1 is a perspective view showing a rear portion of a bending pipe manufactured by the bending expansion method according to the background art, Fig. 2 is a perspective view showing a front portion of a bending pipe manufactured by the bending expansion method according to the background art, FIG. 4 is a process diagram showing a process of expanding a pipe after the pipe is bent by the bending expansion method according to the background art, and FIG. 5 FIG. 6 is a bend tube manufactured by the bending expansion method according to the background art, in which (a) and (b) show different bending angles, Will be described together with an example showing a state in which the rear end of the flange does not coincide with the flange.
Generally, a bending pipe (bending pipe) 10 as shown in Figs. 1 to 3 is formed in an exhaust pipe of a vehicle, so that it can be installed in a vehicle without interference. That is, the
Since the
A method of manufacturing the
First, a
After the bending step, the
After the first expansion step, the
After the secondary expansion step, the hammer is again inserted into the front portion of the
After the third expansion step, as shown in Fig. 5, a finishing step is performed in which the front portion and the rear portion of the
According to the background art, there are the following problems.
First, as shown in FIG. 4, when the
The bending angle a and the shape (diameter and shape) of the bending tube are deformed at the time of the second bending step and the third bending step, There was a problem. Therefore, in the finishing step, as shown in Fig. 5 (a). the cutting jig is fabricated on the basis of the center line c of the
Thirdly, since the work process is complicated as compared with the present invention, there is a problem that productivity is low due to difficulty in quick work.
The bending expansion method using the jig for bending expansion and the jig for bending expansion according to the present invention will be described as follows.
First, a step is protruded between the front part and the rear part of the bending tube at the time of expansion after bending the pipe, and wrinkles are generated at the rear part of the step. Therefore, the curvature is formed on the inner surface of the bend due to the step and wrinkle, and such bending has a problem that it is difficult to smoothly discharge the exhaust gas or the noise or vibration of the vehicle due to interference. Therefore, noise and vibration of the vehicle are increased, and the exhaust gas is flowed back to the engine, thereby deteriorating the performance of the engine.
Secondly, the bending angle and the shape (diameter and shape) of the bending tube are deformed at this time when the bending section is formed in front of the bending tube through the second bending step and the third bending step. Therefore, a phenomenon that does not conform to the flange occurs as shown in Fig. In addition, since it is impossible to produce a product having an exact shape and size according to a design dimension, there is a problem that compatibility is lacking. That is, there is a problem in that when the other pipe is received inside the front end portion, the size of the expanded portion is smaller or larger than that of the other pipe.
Thirdly, since the work process is complicated as compared with the present invention, there is a problem that productivity is low due to difficulty in quick work.
The bending diffusing jig according to the present invention comprises:
A plurality of mandrels rotatably connected in series and punches pivotally connected to the forefront of the mandrel so as to function as an expanding function.
In addition, the mandrel is a spherical shape passing through the inside of the bending tube, and the punch is formed so as to be wider than the mandrel and to conform to the extension of the bending tube.
In addition, the mandrel and the punches are connected in series by a chain.
The bending expansion method using the bending expansion jig according to the present invention uses the bending expansion jig,
A first molding step of expanding a front part of a straight pipe, a second molding step of forming a bending pipe by bending the pipe through the first molding step, inserting the bent bending jig into a front part of the bending pipe, .
Further, in the primary molding step,
The upper part and the lower part are connected to each other after the piping is disposed between the upper and lower molds with the molding part extending forward, and the front part of the piping is expanded by inserting the punches in front of the piping.
Further, in the secondary molding step,
The pipe having undergone the primary molding step is disposed between an upper mold and a lower mold having a molding part formed to conform to a bending tube so that the upper mold and the lower mold are coupled to each other so that the pipe is formed into a bending tube, And a secondary molding step of inserting the jig and drawing it out.
The bending expansion method using the bending expansion jig and the bending expansion jig according to the present invention has the following effects.
First, according to the present invention, since the upper and lower molds are closed when the pipe is bent and then expanded, the bending expanding jig is pushed into the inside of the pipe and then drawn out. can do. That is, a plurality of mandrels disposed at the rear of the jig for bending expansion are pushed outward while being pushed outwardly while moving along the inside of the bending tube while being pivoted, and the punch is inserted into the inside of the bending tube to form the extended portion. There is an effect that wrinkles are not generated, and it is smoothly manufactured with a designed size. In addition, when the bobbin thus manufactured is mounted on an exhaust pipe of a vehicle, exhaust gas, noise and vibration can be discharged quickly without interference, so that noise and vibration of the vehicle can be reduced and the exhaust gas flows back to the engine, It is possible to prevent the phenomenon of deteriorating the performance.
Secondly, in the case of the finishing step, since the bends are manufactured in the same shape and dimensions, if a jig is cut so as to be perpendicular to the center line of any one bend, all the bends produced are perpendicular to the center line by the jig Can be cut. Therefore, it is possible to form a curved tube which is brought into close contact with the flange as shown in FIG. 13, and when the other pipe is received inside the front end portion, there is an effect that it can be tightly coupled.
Thirdly, since the present invention is made up of the primary molding step, the secondary molding step, and the finishing step, the productivity can be improved by reducing the number of steps compared to the background art.
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view showing a rear portion of a bending pipe manufactured by a bending expansion method according to the background art; Fig.
2 is a perspective view showing a front portion of a bending pipe manufactured by the bending expansion method according to the background art;
Fig. 3 is a cross-sectional view showing a bending pipe manufactured by the bending expansion method according to the background art, cut along the longitudinal direction. Fig.
4 is a process diagram showing a process in which a pipe is expanded after the pipe is bent by the bending expansion method according to the background art.
Fig. 5 is a view showing a bending angle bending method according to the background art, in which (a) and (b) show different bending angles.
6 is a view showing a state where a rear end of a bending tube is not fitted with a flange, which is a bending tube manufactured by the bending expansion method according to the background art.
7 is a sectional view showing a jig for bending distri- bution according to the present invention.
8 is a process diagram showing a primary molding step in a bending expansion method using a jig for bending expansion according to the present invention.
9 is a process diagram showing a secondary molding step in a bending expansion method using a jig for bending expansion according to the present invention.
10 is a process diagram showing a third molding step in a bending expansion method using a jig for bending distri- bution according to the present invention.
11 is a perspective view showing a rear portion of a bending tube manufactured by a bending expansion method using a jig for bending expansion according to the present invention.
12 is a perspective view showing a front portion of a bending tube manufactured by the bending expansion method using the jig for bending expansion according to the present invention.
13 is a sectional view showing a state in which a rear end of a bending tube manufactured by a bending expansion method using a jig for bending distri- bution according to the present invention conforms to a flange.
(Jig for bending expansion)
In order to solve the above-described problems, the construction of the
FIG. 7 is a cross-sectional view of the jig for bending expansion according to the present invention.
Bending
To this end, the present invention is configured as follows.
A plurality of
The
The outer surface of the
(Bending Expansion Method Using Jig for Bending Distortion)
A bending expansion method using the
FIG. 8 is a process diagram showing a first molding step in a bending expanding method using a bending expanding jig according to the present invention, and FIG. 9 is a view showing a second molding step in a bending expanding method using a jig for bending expansion according to the present invention. FIG. 10 is a process diagram showing a third molding step in the bending expanding method using the jig for bending expansion according to the present invention, and FIG. 11 is a view showing the manufacturing process by the bending expansion method using the jig for bending expansion according to the present invention. FIG. 12 is a perspective view showing a front portion of a bending pipe manufactured by the bending expanding method using the bending expanding jig according to the present invention, and FIG. 13 is a perspective view showing the bending expanding jig according to the present invention. Sectional view showing the state that the rear end of the bending pipe manufactured by the bending expansion method conforms to the flange.
11 and 12, the bending expansion method using the jig for bending expansion according to the present invention is for molding a
To this end, the bending expansion method is performed as follows in the present invention.
A first molding step of expanding the front part of the
8, after the
The forming
8, the piping 400 is disposed between the
9, the
That is, the
Therefore, since the
When the
Thus, when the
In the case of the finishing step, since the
According to the present invention, when bending the
Accordingly, when the
In addition, since a plurality of the
In addition, since the present invention is performed as a primary molding step, a secondary molding step, and a finishing step, there is an advantage that productivity can be improved by reducing the number of steps compared with the background art.
(Example 1)
1. Primary molding step;
A
The thus-formed
2. Secondary molding step;
The
The
3. Finishing steps
After cutting a
(Comparative Example 1)
1. Bending step
A pipe having an inner diameter of 50 mm, an outer diameter of 54 mm, a length of 150 mm and a material of SUS 429 was pressed by upper and lower molds to be a curved pipe. The bending angle at this time was set to be 60 degrees.
2. Primary expansion step
After the bending step, the front portion of the pipe was expanded using a mandrel. At this time, a mandrel having a width of 57 mm, a height of 55 mm and a length of 50 mm was used. The mandrel having an elliptical cross section was used. Thus, a curved tube with an elliptical expanding portion could be obtained.
3. Secondary expansion step
After the primary expansion step, a hammer having a cross section of an oval shape and having a width of 59 mm and a height of 55.5 mm was pushed into the expansion part.
4. Phase 3 expansion
After the secondary expansion step, a hammer having a cross section of an oval shape and having a width of 61 mm and a height of 56 mm was pushed into the extension section. Thus, the expanded portion had a left-right width of 61 mm, an inner height of 56 mm, and a thickness of 0.1 mm, and a rear portion of the expanded portion was a curved tube having an inner diameter of 48 mm and a thickness of 1 mm.
5. Finishing steps
After cutting a
(Experimental Example 1)
The appearance and the dimensions and shape of Example 1 and Comparative Example 1 were inspected using measurement equipment.
In Example 1, the inner side and the outer side were smoothly formed into a round shape, and the same product as the actual size was obtained. However, in Comparative Example 1, a step and a wrinkle were formed in the bend, and the inner diameter, the outer diameter and the bending angle were different from the actual dimensions.
(Experimental Example 2)
A pipe having a length of 1,500 mm was connected to both side ends of the bending
Further, the time when the vibrations were transmitted to the opposite end was measured by hitting the end of the pipe supplied with the dry ice with a hammer every 3 seconds.
Then, noise of 50 dB was generated at the end of the pipe supplying the dry ice, and noise transmitted to the end of the opposite side was measured. At this time, a sound insulation plate having a width of 3,000 mm is closed around the
Example 1
Comparative Example 1
The amount of dry ice that has passed through the pipe for 10 minutes
18,000cc
13,000cc
Amount of dry ice remaining in the tube for 10 minutes
25cc
540cc
Time the vibration is transmitted
0.23 sec
1.53 sec
Amount of noise transmitted over 10 minutes
47dB
38dB
As a result of the experiment, it is possible to rapidly discharge the dry ice since the
The embodiments and the accompanying drawings described in the present specification are merely illustrative of some of the technical ideas included in the present invention. Therefore, it is to be understood that the embodiments disclosed herein are not for purposes of limiting the technical idea of the present invention, but are intended to be illustrative, and therefore, the scope of the technical idea of the present invention is not limited by these embodiments. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
100:
113: through hole 115:
120: Punch 123: Through hole
125: engaging portion 130: chain
210: image forming part 213: forming part
215: extension part 220: bottom part
223: forming part 225:
230: punch 310: upper mold
315: forming part 317: inner upper surface
320: Lower mold 325: Molding section
327: inner side 500: bend
510: extension part 520: front end part
530: rear end
Claims (6)
And a punch (120) connected to the mandrel (110) so as to be pivotable forwardly of the one disposed at the foremost position and performing an expanding function,
The mandrel 110 is formed in a spherical shape passing through the inside of the curved pipe 500 and the punch 120 is formed to have a width larger than that of the mandrel 110, Lt; / RTI >
The mandrel 110 and the punch 120 are bending expanding methods using a bending expanding jig 100 connected in series by a chain 130 ,
A primary molding step of expanding a front portion of the linear pipe 400,
The pipe 400 having been subjected to the primary molding step is concavely bent upward to be formed into a curved pipe 500 and then inserted into the front portion of the bending pipe 500 for drawing out the bending expanding jig 100 Comprising a car forming step ,
Wherein the primary forming step comprises:
The upper mold 210 and the lower mold 220 are coupled to each other after the piping 400 is disposed between the upper mold 210 and the lower mold 220 where the molding portions 213 and 223 extend forward, 400, the punch 230 is inserted to extend the front portion of the pipe 400,
Wherein the secondary molding step comprises:
The piping 400 having been subjected to the primary molding step is disposed between the upper mold 310 and the lower mold 320 having the molding portions 315 and 325 formed to conform to the curved tube 500, The lower mold 320 is coupled to the pipe 400 so that the pipe 400 becomes the bending tube 500 and the bending diffusing jig 100 is inserted in front of the bending tube 500 and then drawn out, Wherein the bending expanding jig is a bending expanding jig.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020160016633A KR101798213B1 (en) | 2016-02-12 | 2016-02-12 | Jig for bending and enlarging diameter and Method of bending and enlarging diameter using the same |
Applications Claiming Priority (1)
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KR1020160016633A KR101798213B1 (en) | 2016-02-12 | 2016-02-12 | Jig for bending and enlarging diameter and Method of bending and enlarging diameter using the same |
Publications (2)
Publication Number | Publication Date |
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KR20170095087A KR20170095087A (en) | 2017-08-22 |
KR101798213B1 true KR101798213B1 (en) | 2017-11-15 |
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KR1020160016633A KR101798213B1 (en) | 2016-02-12 | 2016-02-12 | Jig for bending and enlarging diameter and Method of bending and enlarging diameter using the same |
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Country | Link |
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KR (1) | KR101798213B1 (en) |
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