KR101764812B1 - Apparatus of post vulcanizing for tire and method for manufacturing tire using the same - Google Patents
Apparatus of post vulcanizing for tire and method for manufacturing tire using the same Download PDFInfo
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- KR101764812B1 KR101764812B1 KR1020150159687A KR20150159687A KR101764812B1 KR 101764812 B1 KR101764812 B1 KR 101764812B1 KR 1020150159687 A KR1020150159687 A KR 1020150159687A KR 20150159687 A KR20150159687 A KR 20150159687A KR 101764812 B1 KR101764812 B1 KR 101764812B1
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- South Korea
- Prior art keywords
- tire
- irradiating
- unit
- microwave
- tread
- Prior art date
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-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0601—Vulcanising tyres; Vulcanising presses for tyres
- B29D30/0633—After-treatment specially adapted for vulcanising tyres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
- B29C2035/0855—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using microwave
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0601—Vulcanising tyres; Vulcanising presses for tyres
- B29D30/0633—After-treatment specially adapted for vulcanising tyres
- B29D2030/0634—Measuring, calculating, correcting tyre uniformity, e.g. correcting RFV
- B29D2030/0639—Correcting by heat treatments
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- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Physics & Mathematics (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The present invention relates to a tire after-wheel flow device and a tire manufacturing method using the same. The present invention includes a central shaft into which a tire is inserted, a connection arm unit installed to rotate with respect to the central axis, and an irradiation unit connected to the connection arm unit and irradiating a microwave to the surface of the tire.
Description
BACKGROUND OF THE
The vehicles that the users are traveling with are made up of many parts, among which the tires have a great effect on the driving of the vehicle, and can be said to be one of the key components for securing the safety of the user.
Tires are produced through a cutting process, a molding process, a vulcanizing process and an inspection process. The cutting step is a step of cutting the rolled material to a predetermined width and angle, and the forming step is a step of assembling the cut semi-finished product. Then, in order to improve the physical properties of the tire, a vulcanization process of applying heat and pressure to the formed tire proceeds. The inspection process is a process for inspecting the performance of the manufactured tire.
The vulcanization process is carried out by applying heat and pressure to the inside and outside of the tire by putting the tire into the vulcanizer. Steam is used as the heat source, and inert gas is used as the pressure source.
However, tires have various semi-finished products according to their performance goals, and the curing speed and curing time are different for each semi-finished product individually. Although a vulcanization process is required to optimize the performance of such semi-finished products, there arises a problem that it is difficult for all semi-finished products to exhibit optimum performance only by the vulcanization process.
Further, since there is no apparatus or process for improving the rubber composition or the tire performance itself after the tire vulcanizing process, the physical properties and viscoelasticity of the finished tire can not always be maintained.
The above-described background technology is technical information that the inventor holds for the derivation of the present invention or acquired in the process of deriving the present invention, and can not necessarily be a known technology disclosed to the general public prior to the filing of the present invention.
Embodiments of the present invention provide a tire after-wheel flow apparatus that improves the physical properties of a tire after a vulcanization process. Further, embodiments of the present invention provide a method of manufacturing a tire with improved performance.
According to an aspect of the present invention, there is provided a vehicle tire comprising a central shaft into which a tire is inserted, a connecting arm unit provided to rotate with respect to the central shaft, and an irradiation unit connected to the connecting arm unit, Thereby providing a residual tire after-wheel.
The irradiation unit is provided to face the tread of the tire and has a first irradiating unit for irradiating the tread with a microwave and a second irradiating unit for irradiating microwave to the sidewall so as to face the sidewall of the tire can do.
In addition, the second irradiation unit may be installed to face opposite side surfaces of the side wall of the tire.
The irradiating unit may irradiate the tire with microwaves while circulating along the tire.
In addition, the irradiating unit may irradiate the tire with a microwave having a frequency of 500 MHz to 3 GHz.
Further, the irradiating unit can irradiate the tire with a microwave having any one of the heat amount of 10 W / g to 500 W / g.
Also, the connection arm unit can move in the longitudinal direction of the central axis.
The connection arm unit may include at least one arm and a joint installed at an end of the arm to rotate the arm.
Further, the apparatus may further include a mounting portion to which the tire is mounted and is installed to rotate about the central axis.
The control unit may further include a control unit that adjusts the rotation speed of the connection arm unit with respect to the central axis, and the connection arm unit adjusts the movement distance in the longitudinal direction of the central axis.
According to another aspect of the present invention, there is provided a method of manufacturing a tire comprising the steps of: forming a tire from a rubber composition; applying heat and pressure to the tire to vulcanize the rubber composition and sulfur; and irradiating a surface of the vulcanized tire with microwaves The present invention also provides a method of manufacturing a tire.
The step of irradiating the microwave may irradiate the tire with a microwave having a frequency of 500 MHz to 3 GHz.
In addition, the step of irradiating the microwave may irradiate the tire with a microwave having any one of 10 W / g to 500 W / g.
Other aspects, features, and advantages will become apparent from the following drawings, claims, and detailed description of the invention.
The rear tire defrosting apparatus according to the embodiments of the present invention can improve the physical properties of the tire by irradiating microwaves to the vulcanized tire. The after-tire-flow-type device can improve the rolling resistance of the tire.
In addition, the after-tire-feeder apparatus is provided so that the irradiating unit is rotated on the central axis, and the microwave can be irradiated to the entire surface of the tire. In addition, the after-tire-wheel feeder can irradiate microwaves of different wavelengths depending on each region of the tire, thereby effectively changing physical properties in each region of the tire.
Further, in the tire manufacturing method, it is possible to manufacture a tire improved in rolling resistance or viscoelasticity by irradiating a microwave to a vulcanized tire.
1 is a perspective view conceptually showing a tire after-wheel flow device according to an embodiment of the present invention.
Fig. 2 is a side view showing one side of the tire after-wheeling device of Fig. 1; Fig.
3 is a block diagram showing the control unit of the after-tire-air-fuel-fired device of FIG.
4 is a side view of a tire after-wheel flow device according to another embodiment of the present invention.
5 is a view showing an example of a process in which the after-tire-air-feed device of FIG. 1 is applied.
6 is a flowchart showing a tire manufacturing method according to another aspect of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS The present invention is capable of various modifications and various embodiments, and specific embodiments are illustrated in the drawings and described in detail in the detailed description. The effects and features of the present invention and methods of achieving them will be apparent with reference to the embodiments described in detail below with reference to the drawings. However, the present invention is not limited to the embodiments described below, but may be implemented in various forms.
Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings, wherein like reference numerals refer to like or corresponding components throughout the drawings, and a duplicate description thereof will be omitted .
In the following embodiments, the terms first, second, and the like are used for the purpose of distinguishing one element from another element, not the limitative meaning.
In the following examples, the singular forms "a", "an" and "the" include plural referents unless the context clearly dictates otherwise.
In the following embodiments, the x-axis, the y-axis, and the z-axis are not limited to three axes on the orthogonal coordinate system, and can be interpreted in a broad sense including the three axes. For example, the x-axis, y-axis, and z-axis may be orthogonal to each other, but may refer to different directions that are not orthogonal to each other.
In the following embodiments, terms such as inclusive or possessive are intended to mean that a feature, or element, described in the specification is present, and does not preclude the possibility that one or more other features or elements may be added.
In the following embodiments, when a part of a film, an area, a component or the like is on or on another part, not only the case where the part is directly on the other part but also another film, area, And the like.
In the drawings, components may be exaggerated or reduced in size for convenience of explanation. For example, the size and thickness of each component shown in the drawings are arbitrarily shown for convenience of explanation, and thus the present invention is not necessarily limited to those shown in the drawings.
If certain embodiments are otherwise feasible, the particular process sequence may be performed differently from the sequence described. For example, two processes that are described in succession may be performed substantially concurrently, and may be performed in the reverse order of the order described.
Fig. 1 is a perspective view conceptually showing a tire after-
Referring to FIGS. 1 and 2, the
The
The
When the driving force is transmitted to the mounting
The
The
A plurality of clamping
The
The
The supporting
The
The irradiating
The
In particular, the
The irradiating
The
The
The
The
The
3 is a block diagram showing the
3, a mounting
The mounting
The
The
The
The
4 is a side view showing a tire after-rinse
Referring to FIG. 4, the
The connecting arm unit may have a clamping portion, a connecting arm and a joint. A plurality of connection arm units may be provided according to the number of
Each of the
One end of the
At least one of the first joint 235 to the third joint 237 may be rotated to set the position of the
For example, it is possible to arrange the
FIG. 5 is a view illustrating an example of a process of applying the after-tire-after-wheel-drive device of FIG. 1, and FIG. 6 is a flowchart illustrating a method of manufacturing a tire according to another aspect of the present invention.
The tire may be manufactured by a refining process, a compression process, a rolling process, a molding process, a vulcanizing process and a post-flow process.
The refining process is a process of mixing natural rubber, which is a raw material, with various chemicals such as carbon black (carbon black) and sulfur (sulfur), which are a type of black pigment. The refining step is a step of compounding the rubber composition. The extrusion process is a process of extruding the rubber composition blended in the refining process. The rolling process is a process of topping the extruded rubber composition to a cord or a wire.
The molding step S10 is a step of molding a green tire by combining a rubber composition for a rolling process, a cord or a wire with a molding machine. When the tire is molded in the
In the vulcanizing step (S20), the green tire manufactured in the molding step (S10) is put into a mold, and high pressure and high heat are applied for a predetermined time, and the vulcanizing system introduced during the compounding process can be reacted. In the vulcanization step (S20), sulfur and rubber molecules in the green tire are chemically bonded to each other to obtain stable inherent properties. When the vulcanization process (S20) is completed, the transfer means (50) such as a conveyor is moved to the third chamber (30) for a backflow.
After the vulcanizing step (S20), the backwashing step (S30) can irradiate the green tire with microwaves. When the backwashing process (S30) proceeds, the physical properties of the tire change, and the rolling resistance can be improved.
Hereinafter, changes in physical properties of the
(furnace black)
As shown in Table 1,
Sample 2 was prepared by adding 45 parts by weight of a furnace black to 100 parts by weight of a rubber polymer (natural rubber), adding a sidewall compound containing sulfur and a crosslinking accelerator, 100 parts by weight of a rubber polymer (natural rubber), 40 parts by weight of
In this embodiment, a microwave of 2.4 GHz, which is the most widely used, was used. However, the following conditions do not limit the technique of the present invention.
Natural rubber, furnace black, sulfur, and accelerator are used for the test.
In Comparative Example 1, the physical properties of
The physical properties of the sample 2 of Comparative Example 2 were measured, the tire of the rubber composition of Sample 2 was irradiated with a microwave of 2.45 GHz at 1 W / g for 1 minute and 20 seconds, respectively, for 2 minutes and 40 seconds Respectively.
The rubber compositions obtained in Comparative Example 1, Comparative Example 2, Example 1 and Example 2 were evaluated for hardness (Shore A), 300% modulus, and tensile strength according to the American Society for Testing and Materials (ASTM) (kgf / cm 2), elongation (%), and viscoelasticity (tan 60 °) were measured. The results are shown in Tables 2 and 3 above.
The higher the hardness is, the harder it is. Tensile properties (tensile strength, elongation) indicate that the higher the numerical value, the better the running property of the tire. Viscoelasticity (tan δ 60˚) indicates that the lower the value, the better the rolling resistance of the tire.
Table 2 and Table 3 show that when the tire is irradiated with microwave, the tensile properties of the sidewall and tread increase and the viscoelasticity decreases.
The rotational resistance of the tire when the tire traveled at a speed of 60 km / h or 80 km / h was measured according to the rotational resistance test method (ISO 28580) in the tire running performance. The results are shown in Table 4 below. The lower the value of the rolling resistance, the better the rolling resistance.
(Rolling Resistance)
As shown in Table 4, it can be confirmed that the rolling resistance of the tire is lowered by performing the post-flow process on the
The after-tire-flow-
The tire after-
The tire manufacturing method can produce tires with improved rolling resistance or viscoelasticity by irradiating microwaves to vulcanized tires.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the exemplary embodiments, and that various changes and modifications may be made therein without departing from the scope of the present invention. Accordingly, the true scope of the present invention should be determined by the technical idea of the appended claims.
1: Tire
100: Tire after-run device
110: center axis
120: clamping part
140: connecting arm unit
160:
170:
Claims (13)
A connection arm unit installed to rotate about the central axis; And
And an irradiation unit connected to the connection arm unit and irradiating a microwave to the surface of the tire,
The irradiation unit
A first irradiating unit installed to face the tread of the tire and irradiating a microwave to the outer surface of the tread; And
And a second irradiating unit installed to face the sidewall of the tire and irradiating microwave to the outer surface of the sidewall,
Wherein the connecting arm unit adjusts the distance between the first irradiating portion and the outer surface of the tread or adjusts the distance between the second irradiating portion and the outer surface of the sidewall.
And the second irradiation section is provided so as to face opposite side surfaces of the side wall of the tire.
Wherein the irradiating unit irradiates microwave to the tire while circling along the tire.
Wherein the irradiating unit irradiates the tire with microwaves having any one of frequencies from 500 MHz to 3 GHz.
Wherein the irradiating unit irradiates the tire with a microwave having a heat quantity of any one of 10 W to 500 W per 1 g of the tire.
And the connecting arm unit moves in the longitudinal direction of the central shaft.
Wherein the connection arm unit comprises:
At least one arm; And
And a joint installed at an end of the arm to rotate the arm.
Further comprising: a mounting portion mounted with the tire mounted to rotate about the central axis.
Further comprising a control unit for adjusting a rotation speed of the connection arm unit with respect to the central axis or controlling the movement distance of the connection arm unit in the longitudinal direction of the central axis.
Applying heat and pressure to the tire to vulcanize the rubber composition and sulfur; And
And irradiating a surface of the vulcanized tire with a microwave by means of a backflow device,
Wherein said after-
A center axis into which the vulcanized tire is inserted;
A connection arm unit installed to rotate about the central axis; And
And an irradiation unit connected to the connection arm unit and irradiating a microwave to the surface of the tire,
The irradiation unit
A first irradiating unit installed to face the tread of the tire and irradiating a microwave to the outer surface of the tread; And
And a second irradiating unit installed to face the sidewall of the tire and irradiating microwave to the outer surface of the sidewall,
Wherein the connecting arm unit adjusts the distance between the first irradiating portion and the outer surface of the tread or adjusts the distance between the second irradiating portion and the outer surface of the sidewall.
The step of irradiating the microwave may include:
And irradiating the tire with a microwave having any one of frequencies from 500 MHz to 3 GHz.
The step of irradiating the microwave may include:
Wherein the irradiating unit irradiates the tire with a microwave having a heat quantity of any one of 10 W to 500 W per 1 g of the tire.
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KR1020150159687A KR101764812B1 (en) | 2015-11-13 | 2015-11-13 | Apparatus of post vulcanizing for tire and method for manufacturing tire using the same |
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KR1020150159687A KR101764812B1 (en) | 2015-11-13 | 2015-11-13 | Apparatus of post vulcanizing for tire and method for manufacturing tire using the same |
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KR20170056252A KR20170056252A (en) | 2017-05-23 |
KR101764812B1 true KR101764812B1 (en) | 2017-08-03 |
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