KR101764737B1 - Eddy current boiler having coil type heat pipe - Google Patents
Eddy current boiler having coil type heat pipe Download PDFInfo
- Publication number
- KR101764737B1 KR101764737B1 KR1020150055155A KR20150055155A KR101764737B1 KR 101764737 B1 KR101764737 B1 KR 101764737B1 KR 1020150055155 A KR1020150055155 A KR 1020150055155A KR 20150055155 A KR20150055155 A KR 20150055155A KR 101764737 B1 KR101764737 B1 KR 101764737B1
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- South Korea
- Prior art keywords
- disk
- eddy current
- shaped
- coil
- right support
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/10—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
- F24H1/101—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium using electric energy supply
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1809—Arrangement or mounting of grates or heating means for water heaters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H2250/00—Electrical heat generating means
- F24H2250/08—Induction
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- General Induction Heating (AREA)
Abstract
The present invention relates to an eddy-current boiler using a permanent magnet, which includes a rotor having a permanent magnet disposed thereon and a coil-type heating tube wound around the rotor at a predetermined angle, so as to lower the braking force as the rotor rotates, The present invention provides an eddy current boiler provided with a coil-type heating tube capable of increasing the service life of the permanent magnet by preventing the self-overheating, and utilizing the heat from the eddy current heat exchanger such as a rotor.
Description
The present invention relates to an eddy current boiler, and more particularly, to an eddy current boiler, and more particularly, to an eddy current boiler, in which a rotor having permanent magnets disposed therein is inserted and rotated inside a coil type heating tube to form a coil type heating The present invention relates to an eddy current boiler provided with a pipe.
Conventionally, coal, heavy oil, and liquefied gas have been used as energy sources for boilers for hot water and / or heating, and they cause air pollution due to toxic exhaust gas.
Recently, researches on heat generation devices using alternative energy such as wind power have been actively carried out. Among them, development of a heater using an eddy current (Transactions of the Korean Society of Mechanical Engineers B, Vol. 33, No. 8, pp. 565 ~ 572, 2009), Korean Patent Publication No. 10-2012-0109210 System) and Korean Patent Laid-Open No. 10-2012-0130881 (a heating and cooling system using an eddy current induction heating device that minimizes an input load).
Eddy current refers to a current generated in the form of a vortex in order to suppress the change of the magnetic field due to the electromagnetic induction phenomenon on a conductor within an alternating magnetic field. Such eddy currents have a braking effect due to the formation of a magnetic field in a direction that interferes with the motion of the magnetic body, such as a permanent magnet.
The prior art commonly discloses a technique for rotating the permanent magnet to cause an eddy current in a metal water pipe disposed around the metal pipe and heating the metal water pipe by the eddy current to obtain hot water.
However, the above-mentioned prior art has a problem that the braking force acts largely on the rotation of the rotor made of the permanent magnet by forming the metal water pipe into a cylindrical outer cylinder.
In order to solve the problems of the prior art, the prior art references disclose a method of manufacturing a rotor having a plurality of permanent magnets as rotors and being disposed around a plurality of metal rotor rotors, Circular tube, a tube or the like to form a liquid passage in order to minimize the load by reducing the area close to the magnet portion. However, in the coil-shaped liquid passage, There is a problem that the braking force largely crosses each other and the magnet portion is fastened to the rotating shaft in a fan shape so that the magnet portion is disengaged during high-speed rotation, and the magnet portion is attached in a long lengthwise direction so that the magnet portion is easily overheated There is a problem that some replacements are costly, Difficult to obtain sufficient water structure and subsequently is difficult to commercialize as a hot water boiler.
Also, there is a problem that the life of the permanent magnet is lowered due to the overheat of the rotor, and the surrounding air is also heated by the heat from the eddy current heat exchanger such as the rotor.
SUMMARY OF THE INVENTION The present invention has been proposed in order to solve the problems of the prior art as described above, and it is an object of the present invention to provide a braking device for a motor, The present invention aims at providing an eddy current boiler in which a permanent magnet is lifted up by preventing a rotor from overheating and a means for utilizing heat from an eddy current heat exchanger such as a rotor for heating or the like.
In order to achieve the above object, an eddy current boiler according to the present invention includes a rotating shaft for transmitting power, a plurality of grooves formed at predetermined intervals along the circumferential direction and inserted into the rotating shaft, alternating N and S poles in the radial direction An eddy current heat exchanger including two or more disk-shaped rotors disposed, a coil-type heating tube spaced apart from the disk-type rotors by a certain distance, and surrounding the disk-shaped rotors; And a left and right support panel for supporting the eddy current heat exchanger from both sides, wherein the coil-type heating tube is inclined at a predetermined angle with the disk-shaped rotors and the permanent magnet is wound in the axial direction Wherein a length of the permanent magnet in the axial direction is equal to an outer frame thickness of each of the disk-shaped rotors, and an outer frame thickness of each of the disk- Is smaller than the center-to-center distance (pitch) of the coil-type heating tube.
The coil-type heating tube may be wound at an angle of 5 to 15 degrees with respect to the disk-shaped rotors.
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The coil-type heating tube may be spaced 3 to 7 mm in the radial direction from the disk-shaped rotors.
The rotary shaft may further include an exhaust fan for discharging heat generated in the eddy current heat exchanger.
Wherein the left and right support panels are further provided with a lid for collecting heat generated in the eddy current heat exchanger and the exhaust fan is installed to protrude to the outside of one of the left and right support panels, And is fastened to a cover member which closes the periphery of the exhaust fan.
The left and right support panels may each have at least one through-hole for blowing air in the axial direction of the rotation shaft.
The left and right support panels insert and support the rotation shaft at left and right sides, and the coil type heating tube can be supported by three or more fixing rods fastened to the left and right support panels.
Wherein each of the rotors includes a disk-shaped rotating body having a central shaft insertion hole and a key groove formed therein for being inserted into the rotating shaft, a plurality of the permanent magnets being disposed at an outer edge thereof, And a left and right fixing ring plate for fixing the magnets.
Wherein the plurality of grooves are formed in the radial direction of the disk-shaped rotating body so as to have a shape of a deep-downward light that is wider than the outer side in the radial direction, the permanent magnets are manufactured to correspond to the shape of the coercive light, And may be fixed by covering the lower part with the left and right fixing ring plates.
The permanent magnets may have a trapezoidal cross-section in the radial direction, and the disk-shaped rotating body and the left and right support panels may have one or more ventilation holes in the axial direction of the rotation axis.
The lid may be formed with one or more ventilation openings.
And a second cover member having a plurality of ventilation holes formed on the opposite side of the cover member is inserted into the rotation shaft and is fastened to the cover by an air filter on the outer side of at least one of the left and right support panels, .
The cover and the cover member may be integrally formed with a bottom surface, respectively, and the second cover member may be a bottom surface and fastened to the cover.
The present invention is characterized in that the braking force according to the rotation of the rotor is lowered and the rotor is prevented from being overheated by the exhaust fan by providing the coil type heating tube wound on the outer side with the rotor in which the permanent magnet is disposed, It is possible to utilize the heat from the eddy current heat exchanger such as a rotor for heating and the like.
1 is a perspective view showing an eddy current boiler according to an embodiment of the present invention.
2 is an exploded perspective view of FIG.
3 is a perspective view showing a configuration of the eddy current heat exchanger of FIG.
FIG. 4 is a conceptual diagram showing that an area of a coil-type heating tube can be changed when the permanent magnet is rotated according to the degree of inclination of the coil-type heating tube with the disk-shaped rotor at a certain angle.
FIG. 5 is a view showing a configuration of the rotation shaft of FIG. 3 and a state in which a plurality of disk-shaped rotors are fastened to the rotation axis.
6 is an exploded perspective view showing the configuration of each rotor in Fig.
FIG. 7 is a view showing the appearance of the rotor viewed in the direction of the rotation axis in FIG.
8 is an enlarged view of a portion A in Fig.
FIG. 9 is a view showing another embodiment in which a permanent magnet is fastened to a rotor body. FIG.
10 is a perspective view showing an eddy current boiler according to another embodiment of the present invention.
11 is a perspective view showing a configuration of the eddy current heat exchanger of FIG.
12 is an exploded perspective view showing an embodiment in which the
FIG. 13 is a perspective view showing a state of being fastened by FIG. 12; FIG.
14 is a perspective view showing an example in which one or more
15 is an exploded perspective view showing an embodiment in which the
16 is a perspective view of another embodiment showing that the
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings.
The eddy current boiler according to an embodiment of the present invention includes a
As shown in FIG. 4, one metal supply pipe is inclined at a predetermined angle? With the disk-
At this time, the angle? Between the coil-
4 to 6, the
The coil-
In this case, the means for disposing the coil-
As another example of arranging the coil-
As shown in FIGS. 1 and 2, a plurality of
The
5 and 6, the rotor having the conventional permanent magnet is divided into a plurality of disk-shaped
The permanent magnets are roughly divided into ferrite magnets, AlNiCo magnets, and rare earth magnets. Ferrite magnets include barium ferrite (BaFe) and strontium ferrite (SrFe) Has a higher coercive force (Hr) than an alnico magnet, but has a lower residual magnetic flux density (Br). The rare-earth magnets include a samarium cobalt (SmCo) magnet and a neodymium (NdFeB) magnet, both of which have higher coercive force and residual magnetic flux density than ferrite magnet and alnico magnet. However, coercivity and residual magnetic flux density It is important to pay attention to high-temperature irreversible potatoes because they have a decreasing property. In particular, neodymium magnets have a higher coercive force and residual magnetic flux density than samarium cobalt magnets, but have a lower temperature dependency and a lower magnetic flux density, which is difficult to use in an environment exceeding 80 ° C and is easily oxidized to require coating treatment .
Therefore, in designing the eddy
When the
3, the permanent magnets are cut into a plurality of disk-shaped
Therefore, it is preferable that the disk-shaped
In each of the embodiments described above, a neodymium magnet may also be used as the
Hereinafter, specific configurations of the respective embodiments of the above-described embodiments will be described with reference to the accompanying drawings.
The
When the
5 (b) and 6, the
Therefore, when the stepped
As shown in FIG. 6, the
6 to 8, the disk-shaped
As shown in FIG. 6, the disk-shaped
7 shows a state of the
FIG. 9 is a view showing another embodiment in which permanent magnets 125 'having different cross-sectional shapes are fastened to a rotor body. It can be easily seen from FIGS. 8 and 9 that the radial cross-sectional shape of the permanent magnet is not limited to the specific shape shown in the drawings having the shape of the collimated light.
As described above, when the radial cross-sectional shape of the
Fig. 2 is an exploded perspective view of Fig. 1 showing how an eddy current boiler according to the embodiment of Fig. 1 can be fastened. Referring to FIG. 2, the fastening of the eddy current boiler will be briefly described below.
First, a plurality of
A plurality of
Finally, the
When the eddy current boiler shown in FIG. 2 is disassembled, the tightening sequence may be reversed, so that the completeness of disassembly and assembly can be achieved.
Hereinafter, another embodiment that can be implemented by applying each of the above-described embodiments will be described with reference to FIGS. 10 to 16. FIG.
The
Since the
11 shows the configuration of the eddy current heat exchanger 100 'shown in FIG. 10 in which two or more disk-shaped
The heat transferred to the
Furthermore, as shown in FIG. 10, it is preferable that the left and right support panels 310 'and 320' also have one or more airflow through
The
Although the exhaust fan 160 is not shown in the drawings, the exhaust fan 160 is installed in front of the
12, the
12, the
Fig. 13 shows a state in which the
In the
Finally, the
The
A
The
15, the
The
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. For example, the
100: Eddy current heat exchanger 110:
132: inlet connector 134: outlet connector
140: coil type heating tube 200: gap holding rod
310, 320: Left and right support panels
Claims (14)
And left and right support panels for supporting the eddy current heat exchanger from both sides,
The coil type heating tube is inclined and wound at a predetermined angle with the disk-shaped rotors,
Wherein the permanent magnet is fitted in the plurality of grooves in a direction parallel to the axial direction of the rotary shaft,
The length of the permanent magnet in the axial direction is equal to the thickness of the outer rim of each of the disk-shaped rotors,
Wherein an outer frame thickness of each of the disk-shaped rotors is smaller than a center-to-center distance (pitch) of the coil-shaped heating tubes.
Wherein the coil-type heating tube is inclined at 5 to 15 degrees with the disk-shaped rotors.
Wherein the coil-type heating tube is spaced 3 to 7 mm in the radial direction from the disk-shaped rotors.
Wherein the rotary shaft is further provided with an exhaust fan for discharging heat generated in the eddy current heat exchanger.
The left and right support panels are further provided with a lid for collecting heat generated in the eddy current heat exchanger,
Wherein the exhaust fan is installed to protrude outward from one of the left and right support panels,
Wherein the cover is extended to the exhaust fan position and is fastened to a cover member closing the periphery of the exhaust fan.
Wherein the left and right support panels are each formed with at least one through-hole for blowing air in the axial direction of the rotating shaft.
The left and right support panels support the rotation shaft at the left and right sides,
Wherein the coil type heating tube is supported by three or more fixing rods fastened to the left and right support panels.
Wherein each of the rotors includes a disk-shaped rotating body having a central shaft insertion hole and a key groove formed therein for being inserted into the rotating shaft, a plurality of the permanent magnets being disposed at an outer edge thereof, And a left and right fixing ring plate for fixing the magnets.
Wherein the disk-shaped rotating body has the plurality of grooves formed in a radially outwardly widening shape,
Wherein the permanent magnet is manufactured to correspond to the shape of the collimated light and is fitted in the plurality of grooves by being pushed in the longitudinal direction of the groove from the side surface and is fixed by covering the lower part with the left and right fixing ring plates. Boiler.
Wherein the permanent magnet has a trapezoidal cross section in the radial direction,
Wherein the disk-shaped rotating body and the left and right support panels each have at least one through-hole for blowing air in the axial direction of the rotating shaft.
Wherein the lid is formed with at least one tuyere.
Wherein at least one of the left and right support panels has an air filter inserted into the rotation shaft,
Wherein a second cover member having a plurality of through holes for blowing air is inserted into the rotating shaft and fastened to the cover at the opposite side of the cover member.
Wherein the cover and the cover member are integrally formed with a bottom surface, respectively,
Wherein the second cover member has a bottom surface and is fastened to the cover.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150055155A KR101764737B1 (en) | 2015-04-20 | 2015-04-20 | Eddy current boiler having coil type heat pipe |
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KR1020150055155A KR101764737B1 (en) | 2015-04-20 | 2015-04-20 | Eddy current boiler having coil type heat pipe |
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KR20160124490A KR20160124490A (en) | 2016-10-28 |
KR101764737B1 true KR101764737B1 (en) | 2017-08-03 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR102412198B1 (en) * | 2021-03-23 | 2022-06-23 | 엘에스자기장보일러 주식회사 | Heating apparatus for boiler |
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KR102088132B1 (en) * | 2019-06-28 | 2020-03-11 | 박태형 | Heat generating device by centrifugal carbon magnetic force |
KR102088130B1 (en) * | 2019-06-28 | 2020-03-11 | 박태형 | Heat generating device by centrifugal carbon magnetic force |
KR102088129B1 (en) * | 2019-06-28 | 2020-03-11 | 박태형 | Heat generating device by centrifugal carbon magnetic force |
KR102088131B1 (en) * | 2019-06-28 | 2020-03-11 | 박태형 | Heat generating device by centrifugal carbon magnetic force |
CN114397171B (en) * | 2022-01-26 | 2024-02-02 | 石家庄市畜产品和兽药饲料质量检测中心 | Detect remaining nitrogen of egg traditional chinese medicine animal remedy and blow appearance |
KR102640409B1 (en) * | 2022-04-26 | 2024-02-22 | 고등기술연구원연구조합 | Drive-integrated billet heating device |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004316943A (en) * | 2003-04-11 | 2004-11-11 | Nippon Magnetics Kk | Water heater |
JP2011233488A (en) | 2010-04-07 | 2011-11-17 | Sumitomo Electric Ind Ltd | Induction heating apparatus and power generation system with induction heating apparatus |
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2015
- 2015-04-20 KR KR1020150055155A patent/KR101764737B1/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004316943A (en) * | 2003-04-11 | 2004-11-11 | Nippon Magnetics Kk | Water heater |
JP2011233488A (en) | 2010-04-07 | 2011-11-17 | Sumitomo Electric Ind Ltd | Induction heating apparatus and power generation system with induction heating apparatus |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102412198B1 (en) * | 2021-03-23 | 2022-06-23 | 엘에스자기장보일러 주식회사 | Heating apparatus for boiler |
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