KR101712387B1 - Method for improving property of graphite boards surface - Google Patents
Method for improving property of graphite boards surface Download PDFInfo
- Publication number
- KR101712387B1 KR101712387B1 KR1020150049703A KR20150049703A KR101712387B1 KR 101712387 B1 KR101712387 B1 KR 101712387B1 KR 1020150049703 A KR1020150049703 A KR 1020150049703A KR 20150049703 A KR20150049703 A KR 20150049703A KR 101712387 B1 KR101712387 B1 KR 101712387B1
- Authority
- KR
- South Korea
- Prior art keywords
- silicon
- graphite
- graphite substrate
- substrate
- reactor
- Prior art date
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/04—Coating on selected surface areas, e.g. using masks
- C23C14/042—Coating on selected surface areas, e.g. using masks using masks
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/14—Metallic material, boron or silicon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/223—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating specially adapted for coating particles
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/54—Controlling or regulating the coating process
- C23C14/542—Controlling the film thickness or evaporation rate
Abstract
The present invention relates to a method of modifying the surface characteristics of a graphite substrate, in which a graphite jig located through a reaction furnace is connected to a cooling furnace, and a cool air transferred from the cooling furnace to the graphite jig, The graphite substrate is transferred to a substrate to cool the graphite substrate, injecting silicon in a powdery state into the reactor, forming the reactor in a vacuum, maintaining the temperature of the reactor at a predetermined temperature, Of silicon is vaporized into gaseous silicon and the gaseous silicon is contacted to the surface of the cooled graphite substrate to be liquefied into liquid silicon and the liquefied silicon forms a solid Forming a silicon carbide coating layer through an exothermic activation reaction with carbon in the state of the graphite, And mounting on top of the substrate. As a result, the gaseous silicon adsorbed on the graphite substrate quickly changes to a liquid state by the graphite substrate connected to the cooling zone, and the silicon carbide coating layer is formed on the graphite substrate by the exothermic activation reaction of the silicon in the liquid state and the solid state carbon The surface modification characteristics of the graphite substrate are improved.
Description
The present invention relates to a method of modifying the surface properties of graphite substrates.
Conventionally, a chemical vapor deposition (CVD) method has been used in order to improve the oxidation resistance and abrasion resistance of graphite and to suppress the generation of dust in graphite. This method uses a silicon carbide composite SiC) is injected to reform the graphite surface, but the cost increases.
In addition, in the conventional chemical vapor deposition (CVD) method, silicon (Si) gas and carbon (C) gas are injected into the reaction furnace to generate a chemical reaction in the reaction furnace to be deposited on the graphite surface. .
On the other hand, the conventional chemical vapor reaction (CVR) method also has a difficulty in introducing a sufficient concentration of silicon (Si) gas into the reaction furnace. In order to overcome this problem, Lt; / RTI >
Therefore, there is a desperate need to develop another method which can suppress the generation of dust and improve the oxidation resistance and abrasion resistance of graphite, reduce the cost, and do not change the external dimension of the molded article.
SUMMARY OF THE INVENTION The present invention has been made in order to effectively modify the surface characteristics of a graphite substrate by forming a SiC coating layer on the graphite substrate uniformly and thickly.
The method for modifying the surface characteristics of a graphite substrate according to an embodiment of the present invention includes connecting a graphite jig located through a reaction furnace to a cooling furnace and cooling the cool air transferred from the cooling furnace to an upper portion of the graphite jig The graphite substrate is cooled by transferring the graphite substrate to a graphite substrate, injecting the coated silicon into the reactor, forming the reactor in a vacuum, maintaining the temperature of the reactor at a predetermined temperature, A step of vaporizing silicon in a powder state into silicon in a gaseous state, and a step in which the gaseous silicon is brought into contact with a surface of the cooled graphite substrate to be liquefied into liquid state silicon, and the liquefied silicon forms the cooled graphite substrate The silicon carbide coating layer is formed through the exothermic activation reaction with the solid state carbon, And mounting on top of the graphite substrate.
At this time, the reactor and the graphite jig are preferably made of a non-oxide based ceramic material.
In one example, it is preferable that the silicon in the powder state is contained in a honeycomb carrier having a porous structure and injected into the reactor.
In one example, the powdered silicon may be coated by centrifugal molding or dip coating.
In one example, prior to the step of forming the reactor in a vacuum and maintaining the temperature of the reactor at the set temperature and vaporizing the powdered silicon into gaseous silicon, the silicon carbide And a mask installing step of providing a mask at a portion to be shielded by the coating layer so that the gaseous silicon does not contact the surface of the graphite substrate provided with the mask.
In one example, the mask installed in the mask mounting step is formed of a non-oxidized material, and is formed to have a thickness of 3 mm or less to prevent the shadow effect.
According to this aspect, since the graphite substrate is located in the upper part of the graphite jig which is located inside the reaction furnace and connected to the cooling furnace, and the silicon (Si) powder injected into the reactor is vaporized and liquefied on the surface of the graphite substrate, A silicon carbide (SiC) coating layer is uniformly formed on the upper portion. This has the effect of improving the strength and hardness characteristics of the graphite substrate surface.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a cross-sectional view of a substrate for explaining a method for modifying surface characteristics of a graphite substrate according to an embodiment of the present invention; FIG.
2A is a diagram illustrating a structure for performing a method of modifying surface characteristics of a graphite substrate according to an embodiment of the present invention.
FIG. 2B is a view illustrating a structure for performing a method of modifying surface characteristics of a graphite substrate according to another embodiment of the present invention. Referring to FIG.
2C is a diagram illustrating a structure for performing a method for modifying the surface characteristics of a graphite substrate according to another embodiment of the present invention.
FIG. 3 is a view showing a connection relationship between a reactor and a graphite jig in a structure for carrying out a method of modifying the surface characteristics of a graphite substrate according to an embodiment of the present invention.
4 is a flowchart illustrating a method of modifying surface characteristics of a graphite substrate according to an embodiment of the present invention.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily carry out the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. In order to clearly illustrate the present invention, parts not related to the description are omitted, and similar parts are denoted by like reference characters throughout the specification.
A method for modifying the surface characteristics of a graphite substrate according to an embodiment of the present invention will now be described with reference to the accompanying drawings.
First, with reference to FIG. 1, a substrate for explaining a method of modifying the surface characteristics of a graphite substrate according to an embodiment of the present invention will be described. As shown in Fig. 1, the substrate has a
The
The
The
The
At this time, a reaction heat locally occurs due to the exothermic activation reaction between silicon and carbon, and the surrounding heat is raised by the generated heat of reaction, so that the reaction of silicon and carbon progresses in a cascade.
For example, since the gaseous silicon existing in the
In addition, since the
The
In one example, the
The
2B, the
As a result, the
The
It is possible to prevent the
The
Each of the at least one honeycomb support (50) is provided with a silicon powder, and has a structure for containing silicon powder. The surface of the honeycomb support (50) has a porous structure having a plurality of holes.
The surface of the
At this time, it is preferable that the
At this time, the size of the silicon powder contained in the
The silicon powder contained in the
As shown in FIG. 2C, the graphite substrate 10 (10a, 10b, 10c) located inside the
The mask 70 is installed in a region where the SiC coating layer should be prevented from being formed on the surface of the
At this time, since the thickness of the mask 70 is set to 3 mm or less, it is preferable to prevent the shadow effect that may occur when the mask 70 is formed to have a thickness exceeding 3 mm.
For example, when the thickness of the mask 70 is more than 3 mm, a
As described above, due to the shadow effect due to the thickness of the mask 70, the silicon particles in the gaseous state do not reach the
2C, the mask 70 has a first portion placed on the upper surface of the
As the mask 70 is formed to include the first portion and the second portion, the surface of the
2C, the mask 70 is located between the two
Next, a process of forming the silicon
First, the
At this time, the
As the
The coated solid silicon (Si) powder is then injected into the reactor (S20). At this time, the silicon in the powder state is in a solid state and is formed in a size of 1 to 5 mm, as described above, and is injected into the
Then, the
At this time, the inside of the
Since the inside of the
This is because the
At this time, by the mask 70 (70a, 70b, 70c, 70d) provided at the edge of the upper portion of the
Therefore, since the silicon
With the silicon
At this time, the silicon
When the
At this time, the silicon
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, It belongs to the scope of right.
10: graphite substrate 11: silicon carbide coating layer
20: Graphite jig 40: Reaction furnace
50: Honeycomb carrier 60: Cooling furnace
70: Mask
Claims (6)
Injecting powdered silicon coated on the reactor;
Forming the reactor in a vacuum and maintaining the temperature of the reactor at a predetermined temperature to vaporize the powdered silicon into gaseous silicon; And
The silicon in the gaseous state is brought into contact with the surface of the graphite substrate that is cooled to be liquefied by the liquid silicon, and the liquefied silicon is subjected to an exothermic activation reaction with the solid state carbon forming the graphite substrate, And forming a coating layer,
Wherein the silicon carbide coating layer is prevented from being formed by placing a mask between the graphite substrate and the edge portion.
Wherein the reactor and the graphite jig are made of a non-oxide based ceramic material.
Wherein the silicon in the powder state is contained in a honeycomb carrier having a porous structure and is injected into the reactor.
Wherein the powdered silicon is coated by centrifugal molding or dip coating.
Wherein the mask is formed of a non-oxidized material and formed to have a thickness of 3 mm or less to prevent a shadow effect.
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KR1020150049703A KR101712387B1 (en) | 2015-04-08 | 2015-04-08 | Method for improving property of graphite boards surface |
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KR1020150049703A KR101712387B1 (en) | 2015-04-08 | 2015-04-08 | Method for improving property of graphite boards surface |
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KR20160120844A KR20160120844A (en) | 2016-10-19 |
KR101712387B1 true KR101712387B1 (en) | 2017-03-07 |
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KR102134406B1 (en) * | 2018-11-26 | 2020-07-15 | 한국세라믹기술원 | Graphite Mold with Coating layer of SiC and SiOC/C |
Citations (1)
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KR100760336B1 (en) * | 2006-06-22 | 2007-09-20 | (주)글로벌코센테크 | Method for improving graphite's surface property using chemical vapor response |
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JP4879159B2 (en) * | 2004-03-05 | 2012-02-22 | アプライド マテリアルズ インコーポレイテッド | CVD process for amorphous carbon film deposition |
FR2935636B1 (en) * | 2008-09-05 | 2011-06-24 | Commissariat Energie Atomique | MATERIAL WITH MULTILAYER ARCHITECTURE, DEDICATED TO CONTACT WITH LIQUID SILICON |
KR101543358B1 (en) * | 2013-11-19 | 2015-08-11 | (주)제너코트 | Method for improving property of graphite surface |
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KR100760336B1 (en) * | 2006-06-22 | 2007-09-20 | (주)글로벌코센테크 | Method for improving graphite's surface property using chemical vapor response |
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