KR101704042B1 - Flow variable controller apparatus - Google Patents
Flow variable controller apparatus Download PDFInfo
- Publication number
- KR101704042B1 KR101704042B1 KR1020100134300A KR20100134300A KR101704042B1 KR 101704042 B1 KR101704042 B1 KR 101704042B1 KR 1020100134300 A KR1020100134300 A KR 1020100134300A KR 20100134300 A KR20100134300 A KR 20100134300A KR 101704042 B1 KR101704042 B1 KR 101704042B1
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- KR
- South Korea
- Prior art keywords
- poppet
- piston
- pilot
- pressure
- sectional area
- Prior art date
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D7/00—Control of flow
- G05D7/03—Control of flow with auxiliary non-electric power
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Fluid Mechanics (AREA)
- Fluid-Pressure Circuits (AREA)
- Fluid-Driven Valves (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
Abstract
The present invention relates to a variable flow control device, and more particularly to a variable flow control device capable of appropriately reducing a flow rate supplied to a working machine through auxiliary pilot signal pressure regardless of a pressure in a parallel passage, There is provided a flow control valve in which a pilot piston which is subjected to a signal pressure and which slides toward a poppet, a piston therebelow, and an annular pressure portion formed around the pilot piston and connected to the parallel passage through a flow passage, (Control amount) of the poppet can be controlled regardless of the pressure of the working fluid in the parallel passage by providing the variable flow control device with the same size as the lower end surface of the poppet. And the manufacturing cost is not high. Further, Which can provide a variable flow rate control device.
Description
[0001] The present invention relates to a variable flow control device, and more particularly, to a variable flow control device capable of appropriately reducing a flow rate supplied to a worker through an auxiliary pilot signal pressure provided to a variable flow control device corresponding to a predetermined work machine irrespective of a pressure in a parallel passage To a variable flow rate control device.
When the main pump and the plurality of working machines are connected through the corresponding plurality of directional switching valves so that the two or more working machines are combined and driven to increase the flow rate of the working oil to the specific working machine requiring a large load, And controls the flow rate of the hydraulic fluid supplied to the corresponding working machine to which it is connected to be reduced by receiving the pilot signal pressure.
The variable flow control device basically includes a direction switching valve disposed between a pump and a predetermined working machine for controlling start, stop and direction switching of the work machine by switching the spool when a pilot signal pressure is applied, And a control device for controlling the flow rate supplied to the working machine by at least partially closing the connection between the parallel passage and the pair of right and left cylinder flow paths by moving the poppet in response to the auxiliary pilot signal pressure The flow rate control valve means is provided.
In this configuration, the control of the actual flow rate may be indicated according to the result of the sum of the actuation forces acting on the device, specifically on the poppet, which acts on the auxiliary pilot signal pressure, the pressure of the hydraulic fluid in the parallel passage, The pressure can be determined in a complex manner by a plurality of pressure chambers provided with a real action force for each component and a plurality of spring forces contained therein.
For example, FIG. 1 is a cross-sectional view showing an example of a conventional hydraulic control apparatus. The
The pilot signal pressure transmitted from another working machine is transmitted to the
However, in order to obtain the above conclusion in the structure of the prior art, a
As described above, in the hydraulic control apparatus according to the related art, in order to accurately design the movement amount of the poppet (the control amount of the operating oil flow rate), a large and small double poppet and a connection portion communicating with the hollow, A complicated configuration is required such that the diameter of the small piston and the diameter of the extension piston are the same and the hollow is formed through the small piston and the large piston and the extension piston.
Therefore, the conventional hydraulic control apparatus having such a complicated configuration is complicated to manufacture, and has a disadvantage in that the dynamic characteristics of the hydraulic fluid flowing in the interior is deteriorated due to the complicated configuration. Moreover, the manufacturing cost is increased due to the complicated configuration.
SUMMARY OF THE INVENTION An object of the present invention is to provide a variable flow rate control device which can simplify the construction and can simply design a variable flow rate with auxiliary pilot voltage.
It is also an object of the present invention to provide a variable flow control device having improved dynamic characteristics by applying a simple structure using a single poppet.
The present invention is also intended to provide a variable flow control device with a low manufacturing cost by applying a simple structure.
The present invention relates to a hydraulic control apparatus for an internal combustion engine that includes a direction switching valve disposed between a pump and a predetermined working machine for controlling start, stop and direction switching of a work machine by switching a spool when a pilot signal pressure is applied, A flow control valve for controlling the degree of opening and closing of the poppet when the assistant pilot signal pressure is applied, wherein the flow control valve includes a valve body, which is hermetically sealed on the housing portion on which the poppet is formed, And a pilot port for guiding auxiliary pilot signal pressure is formed on the top of the pilot piston, and a pilot port is formed in the main body in a direction toward the poppet An annular pressure portion capable of being pressurized into the pilot piston along the periphery of the pilot piston The sectional area A 'of the annular pressure portion and the sectional area A of the lower portion of the poppet facing the parallel passage are made the same, and the annular pressure portion is connected to the parallel passage in the housing through the passage, And is controlled independently of the pressure in the passageway.
The present invention is further characterized in that a pilot spring for elastically supporting the poppet in a direction toward the parallel passage is further formed in the housing and a pilot spring for elastically supporting the pilot piston in the direction toward the pilot port is further formed in the main body.
Further, the present invention is characterized in that when the sectional area of the pilot piston receiving the auxiliary pilot signal pressure Pi is S, the sectional area of the lower portion of the piston is a, the pressure formed in the space between the poppet and the piston is P A , the pressure in the parallel passage is P B , When the sum of the forces by the springs is F_spring, the equation of force formed around the poppet is expressed by Equation 2 described later.
Further, the present invention is characterized in that the cross-sectional area (a) of the lower portion of the piston is equal to the cross-sectional area (A) of the lower portion of the poppet facing the parallel passage.
Further, the present invention is characterized in that the cross-sectional area (a) of the lower portion of the piston is larger than the cross-sectional area (A) of the lower portion of the poppet facing the parallel passage.
According to the present invention, it is possible to provide a variable flow control device that can simply design a reduction in the flow rate (the amount of movement of the poppet) controlled by the auxiliary pilot voltage with a simple configuration.
Further, according to the present invention, a variable flow control device having improved dynamic characteristics can be provided by applying a simple structure using a single poppet.
Further, according to the present invention, it is possible to provide a variable flow control device having a low manufacturing cost by applying a simple structure.
1 is a sectional view showing an example of a hydraulic control apparatus of the prior art;
2 is a sectional view of a variable flow control device according to an embodiment of the present invention;
FIG. 3 is an enlarged cross-sectional view of the flow control valve portion of the variable flow control device of FIG. 2; FIG.
FIG. 4A is a cross-sectional view showing an example in which the poppet is operated without auxiliary pilot signal pressure in the variable flow control device of FIG. 2; FIG.
FIG. 4B is a sectional view showing an example in which the poppet is operated by receiving auxiliary pilot signal pressure from the variable flow control device of FIG. 2; FIG. And
5 is a hydraulic circuit diagram showing a hydraulic drive system according to another embodiment of the present invention.
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings.
FIG. 2 is a cross-sectional view showing a variable flow control device according to an embodiment of the present invention, and FIG. 3 is an enlarged cross-sectional view showing a flow control valve of the variable flow control device of FIG. 2 and 3, a structure of a variable
The variable flow
The
A
The
An
That is, the pressure is applied to the
An example in which a variable flow control device having such a structure operates in an actual hydraulic circuit will be described. 4A and 4B show an example of a flow control valve and a poppet which are changed depending on the presence or absence of auxiliary pilot signal pressure Pi when the directional switching valve is operated by receiving the pilot signal pressure, respectively.
4A shows a flow control valve 140 'in which the hydraulic fluid is pushed upward from the
4A, the force for pushing up the poppet 130 'is due to the pressure in the
4B shows that when the spool is driven (not shown) by the pilot signal pressure, the hydraulic oil from the
In this variable flow
We define an equation of force acting on the poppet to numerically represent the movement of the poppet. First, define the following for each element to obtain the force acting on the poppet.
Auxiliary pilot signal pressure: Pi
The pressure P A formed in the space between the
The pressure in the parallel passage 120: P B
The cross sectional area of the
Sectional area of the lower portion of the
Sectional area of the
Sectional area of the lower portion of the piston 144: a
Total force applied to each spring: F_spring
Here, the force applied to the spring can be distinguished for the
Using the above-described factors and definitions, the equation of force acting on the
Applying the fact that the sectional area A 'of the
As a result, the force acting on the
A simpler expression can be obtained by setting the relationship between the cross-sectional area a of the lower portion of the
For example, if the cross-sectional area a of the lower portion of the
At this time, since the value of P_spring is a value determined by the spring constant, the equation of force can be interpreted as a linear equation having the auxiliary pilot signal pressure Pi as a variable.
Further, the cross-sectional area (a) of the lower portion of the piston may be larger than the cross-sectional area (A) of the lower portion of the poppet facing the parallel passage.
As described above, the variable flow rate control device of the present invention is configured to use the auxiliary pilot signal pressure Pi to reduce the movement amount of the poppet, that is, the flow rate of the operating fluid supplied to the working machine, Therefore, the use of a simple structure enables easy manufacture, lowers the related costs, and can exhibit excellent dynamic characteristics through a simple structure.
Next, Fig. 5 shows a
In the
An example in which the variable
For example, when the boom and the bucket are required to be loaded more than the bucket in the combined driving of the bucket, the
In FIG. 5, the variable
In addition, since a variable flow control valve having a simple structure can be used, the configuration of the system can be made easier and the circuit having improved dynamic characteristics can be implemented as compared with the case of using the element having the complicated structure.
100: Variable flow control device 110: Directional switching valve
112: housing 114: spool
116: pilot port 118: spring
120: Parallel passage 122:
124: load passage 126: load port
130: Poppet 140: Flow control valve
142:
142b: tank 144: piston
146:
146b: annular pressure portion 148: pilot port
150: Euro
200: Hydraulic drive system 210: Pump
212, 214, 216: a working
230: flow control valve 232:
240: relief valve 250: tank
Claims (5)
The flow control valve 140 includes a main body 142 that is hermetically sealed over a portion of the housing 112 where the poppet 130 is formed. A pilot piston 146 and a pilot port 148 for guiding the auxiliary pilot signal pressure to the upper portion of the pilot piston,
An annular pressure portion 146b capable of pressing the pilot piston 146 toward the piston 144 is further formed within the body 142 along the periphery of the pilot piston,
Sectional area A 'of the annular pressure portion 146b is equal to a sectional area A of the lower portion of the poppet 130 facing the parallel passage 120 and the annular pressure portion 146b is connected to the housing Wherein the degree of opening and closing of the poppet (130) is controlled irrespective of the pressure of the parallel passage by connecting the parallel passage (120) with the passage (120) through the passage (150).
(aA) xP A + F_spring = S x Pi
And a variable flow rate control device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020100134300A KR101704042B1 (en) | 2010-12-24 | 2010-12-24 | Flow variable controller apparatus |
Applications Claiming Priority (1)
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KR1020100134300A KR101704042B1 (en) | 2010-12-24 | 2010-12-24 | Flow variable controller apparatus |
Publications (2)
Publication Number | Publication Date |
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KR20120072519A KR20120072519A (en) | 2012-07-04 |
KR101704042B1 true KR101704042B1 (en) | 2017-02-07 |
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KR1020100134300A KR101704042B1 (en) | 2010-12-24 | 2010-12-24 | Flow variable controller apparatus |
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Families Citing this family (2)
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CN105179351B (en) * | 2015-09-28 | 2018-02-02 | 深圳市嘉润精密模具有限公司 | A kind of motor-driven 3 position-5 way valve of plug-in |
US10858806B2 (en) | 2019-03-12 | 2020-12-08 | Caterpillar Inc. | Modular manifold having at least two control modules for controlling operation of at least two hydraulic actuators of an earthmoving machine |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100255013B1 (en) | 1996-02-23 | 2000-05-01 | 오까노 사다오 | Hydraulic pressure control valve mechanism |
JP2004360751A (en) | 2003-06-03 | 2004-12-24 | Toshiba Mach Co Ltd | Hydraulic control device |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0627522B2 (en) * | 1984-10-08 | 1994-04-13 | カヤバ工業株式会社 | Hydraulic control device |
KR100631064B1 (en) * | 2001-12-21 | 2006-10-02 | 볼보 컨스트럭션 이키프먼트 홀딩 스웨덴 에이비 | hydraulic apparatus for construction heavy equipment |
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2010
- 2010-12-24 KR KR1020100134300A patent/KR101704042B1/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100255013B1 (en) | 1996-02-23 | 2000-05-01 | 오까노 사다오 | Hydraulic pressure control valve mechanism |
JP2004360751A (en) | 2003-06-03 | 2004-12-24 | Toshiba Mach Co Ltd | Hydraulic control device |
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