KR101690312B1 - Apparatus and method for induction heating of metal ink coated steel plate - Google Patents
Apparatus and method for induction heating of metal ink coated steel plate Download PDFInfo
- Publication number
- KR101690312B1 KR101690312B1 KR1020150102284A KR20150102284A KR101690312B1 KR 101690312 B1 KR101690312 B1 KR 101690312B1 KR 1020150102284 A KR1020150102284 A KR 1020150102284A KR 20150102284 A KR20150102284 A KR 20150102284A KR 101690312 B1 KR101690312 B1 KR 101690312B1
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- South Korea
- Prior art keywords
- steel sheet
- steel plate
- metal ink
- power
- metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/26—Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0218—Pretreatment, e.g. heating the substrate
- B05D3/0245—Pretreatment, e.g. heating the substrate with induction heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0281—After-treatment with induction heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/413—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material for metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/0054—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using protective coatings or film forming compositions cured by thermal means, e.g. infrared radiation, heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2202/00—Metallic substrate
- B05D2202/10—Metallic substrate based on Fe
Abstract
The present invention relates to an apparatus and method for induction heating and drying a metal ink-coated steel sheet in which a metal ink is sprayed on a steel sheet to deposit an alloy on a steel sheet, and the sheet is heated and heated by induction heating on a steel sheet The apparatus comprising: a plurality of heads for receiving metal ink; and a nozzle for spraying metal ink contained in the head, the nozzles being disposed at a lower portion of the head, the apparatus comprising: a steel plate A transfer means for transferring the transfer material; A power supply for supplying AC power; A heater that receives an AC power from the power source unit and generates an eddy current in the steel plate when the steel plate is transferred from the conveying unit; And a controller for controlling a supply frequency and a supply voltage by pulse width modulation (PWM) the voltage input to the power supply unit.
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus and method for induction heating and drying a metal ink coated metal plate, ) Method to sinter the metal ink. The present invention relates to an apparatus and method for induction-heating drying a metal ink-coated steel sheet.
Steel products are economical due to mass production and have very good mechanical properties. They are widely used in various industrial fields. However, they have weak point of being vulnerable to corrosion environment except some special steels such as stainless steel. . In recent years, various functions such as enhancement of appearance, lubrication, and electromagnetic interference have been demanded as well as enhancement of rust prevention. In addition to the existing enhancement, new products and new technologies are very active.
The surface treatment technology of steel products is variously applied fields and methods such as surface treatment of steel sheet mainly on thin plate, coating treatment on steel section and steel pipe, and heavy treatment of steel structure. In addition, the primary steel products are often required to be surface-treated in demand industries, such as automobiles, home appliances, construction, various types of vessels, and wire rod manufacturers, and the dependence of steel products on surface treatment is much higher than other materials.
The surface treatment technology is largely classified into the fields of cleaning and finishing the surface such as pickling, electrolytic cleaning, electrolytic polishing, and etching, and the fields of forming various coatings such as electroplating, hot dip galvanizing, electroless plating, In many cases, the latter is referred to concretely. Coating materials can be divided into inorganic materials such as metals, oxides, and nitrides, and organic materials using various resins and paints. Inorganic coating methods include vapor phase deposition, flame spraying and the like. Examples of organic coating methods include spray coating, roll coating, electrodeposition coating, powder coating, and the like.
Hot dip galvanizing is a typical technique widely used in steel products, and is used for plating steel plates, steel pipes, and wires. Electroplating can be performed by various plating methods such as Rack plating, Barrel plating, Reel-to-reel, Continuous strip plating, Brush plating, etc. Various methods have been applied. Electroless plating is applied to the copper (Cu) and nickel (Ni) plating of electronic parts by plating with adding a reducing agent to the plating solution without external power supply. Techniques such as vacuum deposition, ion plating, chemical vapor deposition (CVD), plasma-assisted CVD, and sputtering have been developed for vapor deposition.
Recently, in the industrial field, especially in the steel field, the plating using the surface treatment technology is gradually being developed. Not only in the US, but also in Japan and other Asian countries, development of new surface treatment technology has become a driving force for the rapid development of technology industry as a whole. Furthermore, the development of research technology on surface treated steel sheet is actively promoted globally It is in progress.
In a state in which ink is coated on a general steel plate, the thickness of the ink becomes thicker than the thickness of the edge. At this time, hot air drying is performed to sinter the ink, and when the hot air drying time is short or the temperature is low, the inside of the ink may not dry. In addition, when the hot air drying time is long or the temperature is high, problems may arise such that cracks occur on the surface of the ink, or the edges fall off.
SUMMARY OF THE INVENTION The present invention has been made in order to solve the above-mentioned problems, and it is an object of the present invention to provide a method of forming a metal layer by sintering a metal metal layer or an alloy layer on the steel sheet by heating the metal ink on the steel sheet by an induction heating method, And to provide an induction heating drying apparatus and method of a metal ink-coated steel sheet excellent in adhesiveness.
It is also an object of the present invention to provide an apparatus and a method for preventing the occurrence of a safety accident at work due to the fact that the conveying means is made of a material which is not heated by induction heating and the eddy current is generated in the steel sheet by the induction heating method, There is provided an induction heating drying apparatus and method for a metal ink coated steel sheet with reduced risk.
In order to achieve the above object, there is provided an induction heating and drying apparatus for a metal ink-coated steel sheet, comprising: a plurality of heads for accommodating metal inks; and a metal ink for ejecting metal ink accommodated in the heads, An induction heating drying apparatus for a coated steel sheet, comprising: conveying means for conveying the steel plate; A power supply for supplying AC power; A heater that receives the AC power from the power source unit and generates an eddy current in the steel plate when the steel plate is transferred from the conveying unit; And a controller for controlling a supply frequency and a supply voltage by performing pulse width modulation (PWM) on a voltage input to the power supply unit.
The conveying means is composed of any one of refractory glass, refractory plastic, and magnetic metal.
And a cooler for cooling the steel plate by blowing cool air to the steel plate when the steel plate is disposed by the conveying unit after the steel plate is sintered by a heater.
According to another aspect of the present invention, there is provided a method of induction heating and drying a metal ink-coated steel sheet, the method including: spraying metal ink onto the steel sheet; A first conveying step of conveying the steel sheet; Generating an eddy current in the steel sheet when the steel sheet is disposed by the first conveying step and sintering the injected metal ink; A second transfer step of transferring the steel plate; And cooling the steel sheet by blowing cool air to the steel sheet when the steel sheet is transferred and disposed by the second transferring step.
In the first conveying step and the second conveying step, the steel sheet is conveyed by the conveying means, and the conveying means is composed of any one of refractory glass, refractory plastic, and metal having magnetism.
The step of sintering the metal ink includes the steps of: measuring a ratio of the thickness of the metal ink to the steel sheet; Determining whether a ratio of a thickness of the metal ink to a thickness of the measured steel sheet is 5% or more; Applying a maximum output AC power to the heater when the thickness of the injected metal ink is 5% or more of the thickness of the steel sheet; And applying an AC power lower than the maximum power to the heater when the thickness of the injected metal ink is less than 5% of the thickness of the steel sheet.
The apparatus and method for induction heating and drying a metal ink-coated steel sheet according to the present invention are formed by applying a metal ink on a steel sheet and then heating it by an induction heating method to sinter a metal metal layer or an alloy layer on the steel sheet, It has excellent effect.
In addition, the apparatus and method for induction heating of a metal ink-coated steel sheet according to the present invention may be configured such that the conveying means is made of a material which is not heated by induction heating and a vortex is generated in the steel sheet by using an induction heating method, It is not heated by induction heating, thereby reducing the risk of safety accidents during operation.
1 is a block diagram schematically showing a configuration of an induction heating drying apparatus for a metal ink-coated steel sheet according to an embodiment of the present invention.
2 is a view showing an induction heating drying apparatus for a metal ink-coated steel sheet according to an embodiment of the present invention.
3 shows an apparatus for induction heating a metal ink-coated steel sheet according to an embodiment of the present invention.
4 is a view showing a configuration of an apparatus for induction-heating a metal ink-coated steel sheet according to another embodiment of the present invention.
5 is a flowchart illustrating a process of induction heating and drying a metal ink-coated steel sheet according to an embodiment of the present invention.
6 is a flowchart showing a process of induction heating and drying a metal ink-coated steel sheet according to another embodiment of the present invention.
7 is a flowchart showing a process of induction heating drying a metal ink-coated steel sheet according to another embodiment of the present invention.
Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings showing embodiments of the present invention. 1 is a block diagram schematically showing a configuration of an induction heating drying apparatus for a metal ink-coated steel sheet according to an embodiment of the present invention. 2 is a view showing an induction heating drying apparatus for a metal ink-coated steel sheet according to an embodiment of the present invention. 3 is a view illustrating a configuration of an apparatus for induction-heating a metal ink-coated steel sheet according to an embodiment of the present invention. FIG. 4 is a view showing a configuration of an apparatus for induction-heating a metal ink-coated steel sheet according to another embodiment of the present invention.
1 to 4, the present invention mainly relates to an inkjet apparatus including an
The
The
The
The
The
The transfer means 130 may be formed of any one of refractory glass, refractory plastic, and metal having magnetism, and preferably is made of a metal having magnetism in consideration of abrasion resistance. On the other hand, when the conveying means 130 is made of refractory glass, refractory plastic or metal having magnetic properties, heat is not generated by the
The conveying means 130 sinters the metal ink sprayed on the
The
As described above, the
The
3, the
In a different embodiment, when proceeding in the B direction (direction from left to right), the
In Fig. 4, two
3 and 4, the cooler 170 may be additionally provided, although the cooler 170 is not shown for convenience of explanation.
5 is a flowchart illustrating a process of induction heating and drying a metal ink-coated steel sheet according to an embodiment of the present invention.
Referring to FIG. 5, in step S202, the
The
The
6 is a flowchart illustrating a process of induction heating and drying a metal ink-coated steel sheet according to another embodiment of the present invention.
Referring to FIG. 6, in step S302, heat is generated in the
In step S304, the
In step S306, the
In step S308, the
When the
7 is a flowchart showing a process of induction heating drying a metal ink-coated steel sheet according to another embodiment of the present invention. Referring to FIG. 7, first, the
In step S402, heat is generated in the
In step S404, the
In step S406, the
The
The
When the
The embodiments according to the concept of the present invention can be variously modified and can take various forms, so specific embodiments are illustrated in the drawings and described in detail herein. However, it is to be understood that the embodiments according to the concept of the present invention are not intended to be limited to specific modes of operation, but include all changes, equivalents and alternatives falling within the spirit and scope of the present invention.
100: steel plate 110: nozzle
120: Head 130:
140: heater 150:
160: controller 170: cooler
180: Spindle motor 190: Linear motor
200: Inkjet
Claims (13)
A conveying means for conveying a steel plate;
A first power supply unit that receives DC power from the power unit and converts the DC power into AC power;
A first induction coil that receives an AC power from the first power supply unit and generates an eddy current in the steel plate when the steel plate is transferred from the transfer unit and disposed; And
And an ink jet nozzle which is composed of a plurality of heads and nozzles for receiving the metal ink and ejects the metal ink through the nozzle when the steel plate is fed from the first induction coil by the feeding means,
The ink-
And a spindle motor for rotating the head and the nozzle.
A second power supply unit that receives DC power from the power unit and converts the DC power into an AC power; And
And a second heater that receives an AC power from the second power supply unit and generates an eddy current to the steel plate when the steel plate is transferred from the transfer unit and disposed,
Wherein the second power supply unit and the second heater are housed in a housing, and the housing is formed at a front end of the ink jet.
An induction heating drying apparatus of a metal ink-coated steel sheet, which is composed of a refractory glass, a refractory plastic, and a metal having magnetism.
Further comprising a cooler for spraying cool air to the steel plate to cool the steel plate when the steel plate is transported from the ink jet by the transporting unit.
A heating step of generating an eddy current in the steel sheet to heat the steel sheet;
A first conveying step of conveying the steel sheet to the inkjet side;
A spraying step of spraying the metal ink on the steel plate;
A second conveying step of conveying the steel plate to the cooler side; And
And cooling the steel sheet to cool the steel sheet by ejecting cool air to the steel sheet when the steel sheet is fed and disposed by the second feeding step.
A third feeding step of feeding the steel sheet to the heater side;
And inducing an eddy current in the steel sheet to sinter the metal ink jetted onto the steel sheet.
Wherein the steel sheet is conveyed by the conveying means, and the conveying means is composed of any one of refractory glass, refractory plastic, and metal having magnetism.
Priority Applications (1)
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KR1020150102284A KR101690312B1 (en) | 2015-07-20 | 2015-07-20 | Apparatus and method for induction heating of metal ink coated steel plate |
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KR1020150102284A KR101690312B1 (en) | 2015-07-20 | 2015-07-20 | Apparatus and method for induction heating of metal ink coated steel plate |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114312089A (en) * | 2021-12-15 | 2022-04-12 | 安徽大地熊新材料股份有限公司 | Surface spray printing method and device for magnetic part |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000348855A (en) * | 1999-06-07 | 2000-12-15 | Fuji Electric Co Ltd | Induction heating device |
KR20060032857A (en) * | 2004-10-13 | 2006-04-18 | 삼성전자주식회사 | A ink-jet printing apparatus and a head position adjustment method of the ink-jet printing apparatus |
JP2006299408A (en) * | 2005-03-24 | 2006-11-02 | Nippon Steel Corp | Plating method for metal band |
JP2010500156A (en) * | 2007-06-01 | 2010-01-07 | ビ−エイイ− システムズ パブリック リミテッド カンパニ− | Improvements to Direct Light and additional manufacturing methods |
-
2015
- 2015-07-20 KR KR1020150102284A patent/KR101690312B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000348855A (en) * | 1999-06-07 | 2000-12-15 | Fuji Electric Co Ltd | Induction heating device |
KR20060032857A (en) * | 2004-10-13 | 2006-04-18 | 삼성전자주식회사 | A ink-jet printing apparatus and a head position adjustment method of the ink-jet printing apparatus |
JP2006299408A (en) * | 2005-03-24 | 2006-11-02 | Nippon Steel Corp | Plating method for metal band |
JP2010500156A (en) * | 2007-06-01 | 2010-01-07 | ビ−エイイ− システムズ パブリック リミテッド カンパニ− | Improvements to Direct Light and additional manufacturing methods |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114312089A (en) * | 2021-12-15 | 2022-04-12 | 安徽大地熊新材料股份有限公司 | Surface spray printing method and device for magnetic part |
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