KR101677154B1 - A laser cutting apparatus for forming stepped portion - Google Patents

A laser cutting apparatus for forming stepped portion Download PDF

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Publication number
KR101677154B1
KR101677154B1 KR1020150056678A KR20150056678A KR101677154B1 KR 101677154 B1 KR101677154 B1 KR 101677154B1 KR 1020150056678 A KR1020150056678 A KR 1020150056678A KR 20150056678 A KR20150056678 A KR 20150056678A KR 101677154 B1 KR101677154 B1 KR 101677154B1
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South Korea
Prior art keywords
laser
sheet
product
head
cutting
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KR1020150056678A
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Korean (ko)
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KR20160125776A (en
Inventor
이세용
유지현
배성호
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(주)엔에스
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/0006Working by laser beam, e.g. welding, cutting or boring taking account of the properties of the material involved
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/40Removing material taking account of the properties of the material involved
    • B23K2203/16

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)

Abstract

The present invention relates to a laser cutting apparatus for a stepwise machining for dividing and forming a sheet product by laser cutting a sheet fabric formed by adhering a release film sheet to an adhesive applied to at least one surface of a metal sheet, A first laser head for emitting a first laser having a first wavelength capable of being cut and a second laser head for emitting a second laser beam having a second wavelength capable of selectively cutting the metal sheet and a beam spot having a diameter smaller than a diameter of the beam spot of the first laser, A first laser unit including a second laser head for emitting a laser beam and a first head driver for reciprocating the first laser head and the second laser head along the width direction of the sheet fabric; And a third laser head for emitting the first laser, a fourth laser head for emitting the second laser, and a fourth laser head for reciprocatingly transporting the third laser head and the fourth laser head along the longitudinal direction of the sheet fabric perpendicular to the width direction And a second laser unit having a second head driver. In the present invention, when forming a sheet-like product by laser cutting the sheet fabric, a step having a shape in which the cut surface of the metal sheet is protruded compared to the cut surface of the release film sheet and the adhesive can be formed along the periphery of the sheet- Therefore, when the display panel is manufactured by attaching the panel sheet to the adhesive material after removing the release film sheet, the adhesive material pushed and spread on the panel sheet is prevented from leaking to contaminate the display panel with the adhesive material, The quality of the panel can be improved.

Figure R1020150056678

Description

Technical Field [0001] The present invention relates to a laser cutting apparatus for forming stepped portions,

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a laser cutting apparatus for a step cutting capable of cutting an object to be cut such that a step can be formed on a cut surface of the object to be cut.

In order to cut the object to be cut, various kinds of cutting devices such as a wood cutting device using a cutter and a laser cutting device using a laser are used. Of these cutting devices, laser cutting devices are increasingly used due to their excellent physical properties.

1 is a view showing an aspect in which a conventional laser cutting apparatus irradiates a laser beam onto a sheet.

In the field of display panels, products manufactured by attaching a panel sheet (P) to a metal sheet (M) are used. In order to attach the panel sheet P to the metal sheet M in this manner, the adhesive sheet A is applied to one surface of the metal sheet M. When such an adhesive sheet A is exposed to the outside, Dirt and other contaminants may adhere to the adhesive material (A). Therefore, as shown in Fig. 1, a sheet fabric S having a release film R adhered to the adhesive material A is manufactured and used so as to isolate the adhesive material A from contaminants. In order to cut such a sheet fabric S to form a sheet-like product having a size corresponding to the panel sheet P, a laser LV is applied to the sheet fabric S as shown in Fig. 1, Laser cutting apparatuses for cutting a laser beam S are developed and used.

FIG. 2A is a sectional view of a sheet-like product formed by the conventional laser cutting apparatus shown in FIG. 1, FIG. 2B is a sectional view of a sheet- Sectional view of a sheet fabric showing a state in which a panel sheet is attached to an adhesive material.

As shown in FIG. 2A, when a sheet material S is cut using a conventional laser cutting apparatus, a sheet-like product S1 having a cut surface in a plane is formed. 2B and 2C, after the release film R of the sheet-like product S1 is detached from the adhesive material A, the panel sheet P is attached to the adhesive material A, Can be manufactured.

In the conventional laser cutting apparatus, since the cut surface of the adhesive material A and the cut surface of the metal sheet M are on the same plane, when the panel sheet P is adhered to the adhesive material, A part of the adhesive material A pressed by the pressure may leak to the outside. Therefore, in the conventional laser cutting apparatus, when the metal sheet M is attached to the panel sheet P, there is a problem that the display panel is contaminated by the adhesive material A leaked to the outside and the quality of the display panel is lowered .

SUMMARY OF THE INVENTION The present invention has been made to solve the problems of the prior art described above, and it is an object of the present invention to provide a laser cutting method for a stepped cutting, which improves the structure so that the adhesive does not leak to the outside when the metal sheet is attached to the panel sheet, The purpose of the device is to provide.

A step cutting laser cutting apparatus according to a preferred embodiment of the present invention is a step cutting laser cutting apparatus for laser cutting a sheet fabric formed by adhering a release film sheet to an adhesive applied to at least one surface of a metal sheet, A first laser head for emitting a first laser having a first wavelength capable of selectively cutting the release film sheet and an adhesive material and a second laser head for emitting a second laser beam having a second wavelength and a beam spot of the first laser, A first laser head for emitting a second laser having a relatively small diameter beam spot and a first head driver for reciprocating the first laser head and the second laser head along the width direction of the sheet end, A laser unit; And a third laser head for emitting the first laser, a fourth laser head for emitting the second laser, and a fourth laser head for reciprocatingly transporting the third laser head and the fourth laser head along the longitudinal direction of the sheet fabric perpendicular to the width direction And a second laser unit having a second head driver.

Preferably, the first wavelength is in the range of 9.3 탆 to 10.6 탆.

Preferably, the first laser is a carbon dioxide gas (CO 2 ) laser.

Preferably, the second wavelength is 1.06 탆 to 1.07 탆.

Preferably, the second laser is an IR laser.

Preferably, the apparatus further comprises a far-end feed unit for feeding the sheet fabric to a first cut position corresponding to the first laser unit, wherein the first laser unit cuts the sheet fabric fed to the first cut position along the width direction by laser cutting , And an intermediate product having a predetermined length is divided and formed from the sheet fabric.

Preferably, the apparatus further comprises a product transferring unit for transferring the intermediate product from the first cutting position to the second cutting position corresponding to the second laser unit, wherein the second laser unit is configured to transfer the intermediate product, conveyed to the second cutting position, And a sheet-like product having a predetermined width and a predetermined length is divided and formed from the intermediate product.

Preferably, the apparatus further comprises a product inventory in which the sheet-like product is loaded, and the product-transporting unit is characterized in that the sheet-like product is transferred from the second cutting position to the product stock.

Preferably, the product transferring unit comprises a product transferring rail extending from the first cutting position to the product stock via the second cutting position; And a product transferring jig capable of gripping and transporting the intermediate product and the sheet-like product and being moved along the product transferring rail.

Preferably, the product transferring jig includes: a first product transferring jig which grips the intermediate product at the first cutting position and transfers the intermediate product to the second cutting position; And a second product transferring jig which grips the sheet-like product at the second cutting position and transfers the product to the product stock.

Preferably, the product transporting jig is characterized by having at least one vacuum adsorption port capable of vacuum adsorption of the intermediate product and the sheet-like product.

Preferably, the first head driver has a first slider reciprocally moved along the width direction, and the first laser head and the second laser head are coupled to the first slider and are reciprocally transported together along the width direction .

Preferably, the first laser head and the second laser head are provided so as to face the release film sheet, respectively.

Preferably, the first laser unit feeds the first slider from one side of the first head driver toward the other side, and at the same time activates the first laser head to cut the release film sheet and the adhesive, And the metal sheet is cut by moving the second laser head while feeding it from the other side of the head driver toward one side.

Preferably, the second head driver has a second slider reciprocating along the longitudinal direction, and the third laser head and the fourth laser head are coupled to the second slider and are reciprocally transported together along the longitudinal direction .

Preferably, the third laser head and the fourth laser head are provided so as to face the release film sheet, respectively.

Preferably, the second laser unit transports the second slider from one side of the second head driver to the other side, and at the same time activates the third laser head to cut the release film sheet and the adhesive, And the fourth laser head is driven to cut the metal sheet while the second laser beam is transmitted from the other side of the head driver toward one side.

Preferably, the second head driver further includes a third slider provided on the second slider and reciprocally moved along the width direction, wherein the third laser head and the fourth laser head are coupled to the third slider, And is transported back and forth together.

The laser cutting apparatus for stepwise machining according to the present invention has the following effects.

First, when a sheet-like product is formed by laser cutting a formed sheet fabric adhered to at least one surface of a metal sheet with a release film sheet, the cut surface of the metal sheet protrudes from the release film sheet and the cut surface of the adhesive material Can be formed along the periphery of the sheet-like product. Then, when the display panel is manufactured by attaching the panel sheet to the adhesive material after removing the release film sheet, the adhesive material pushed and spread on the panel sheet is leaked to prevent the display panel from being contaminated by the adhesive material, Can be improved.

Second, the intermediate product is cut in the width direction of the sheet fabric, and the intermediate product is cut in the longitudinal direction to form the sheet-like product. Therefore, compared to the conventional laser cutting apparatus which requires the laser cutting operation in the width direction and the laser cutting operation in the longitudinal direction at different times, the time required for the laser cutting operation is shortened, and the productivity of the sheet- Can be improved.

Thirdly, since the sheet-like product is formed only on the left and right sides of the sheet-like product at the time of forming the sheet-like product, the remaining scraps are generated. Therefore, It is possible to reduce the amount of scrap generated at the time of forming the sheet-like product and improve the economical efficiency of the sheet-like product manufacturing process.

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing a state in which a conventional laser cutting apparatus irradiates a laser beam onto a sheet. Fig.
FIG. 2A is a cross-sectional view of a sheet-like product showing a cut surface of a sheet-like product formed by the laser cutting apparatus of FIG. 1; FIG.
Fig. 2B is a sectional view of the sheet-like product showing the state in which the release film of Fig. 2A is removed. Fig.
Fig. 2C is a sectional view of a sheet fabric showing a state in which a panel sheet is attached to the adhesive material of Fig. 2B. Fig.
3 is a cross-sectional view of a sheet fabric for cutting processing using a laser cutting apparatus for stepping according to a preferred embodiment of the present invention.
4 is a plan view of a laser cutting apparatus for stepping according to a preferred embodiment of the present invention.
Fig. 5 is a side view of a step cutting laser cutting apparatus showing a state in which a sheet fabric and an intermediate product are respectively fed to cutting positions; Fig.
6 is a plan view of the step cutting laser cutting apparatus shown in Fig.
7A is a side sectional view of the first main plate of the first seating plate shown in FIG.
7B is a plan view of the top plate shown in Fig. 7A. Fig.
7C is a plan view of the lower plate shown in Fig. 7A. Fig.
8A is a side cross-sectional view of the first sub-plate of the first seating plate shown in Fig.
8B is a plan view of the top plate shown in FIG. 8A; FIG.
FIG. 8C is a plan view of the lower plate shown in FIG. 8A. FIG.
9A is a side view of the first head driver.
9B is another side view of the first head driver.
10 is a view showing an aspect in which a first head driver is moved by a first meandering correction unit;
11 is a view showing an aspect in which the meandering of the sheet fabric is corrected by the first meandering correction unit;
FIG. 12A is a side cross-sectional view of a second main plate of the second seating plate shown in FIG. 4; FIG.
12B is a plan view of the top plate shown in Fig.
FIG. 12C is a plan view of the lower plate shown in FIG. 11A. FIG.
FIG. 13A is a side sectional view of a second auxiliary plate included in the second seating plate shown in FIG. 4; FIG.
13B is a front sectional view of the second sub-plate shown in Fig. 13A. Fig.
13C is a plan view of the top plate shown in FIG. 13A. FIG.
Fig. 13D is a plan view of the lower plate shown in Fig. 13A. Fig.
14 is a view showing an aspect in which the second main plate is moved by the second meandering correction unit;
15 is a diagram showing an aspect in which a skew of an intermediate product is corrected by a second meandering correction unit;
16 and 17 are a plan view and a side view, respectively, of a step cutting laser cutting apparatus in which the release film sheet and the adhesive are cut by the first laser.
18A and 18B are cross-sectional views of a sheet fabric showing the manner in which the release film sheet and the adhesive material are cut by the first laser.
19 and 20 are a plan view and a side view, respectively, of a step cutting laser cutting apparatus showing a state in which a metal sheet is cut by a second laser.
21A and 21B are sectional views of sheet fabrics showing the manner in which a metal sheet is cut by a second laser.
22 and 23 are views showing an aspect in which the intermediate product and the sheet-like product are conveyed by the product conveying unit.
24A and 24B are cross-sectional views of a sheet-like product showing an aspect of attaching a panel sheet to a sheet-like product;

In the drawings, the size of each element or a specific part constituting the element is exaggerated, omitted or schematically shown for convenience and clarity of description. Therefore, the size of each component does not entirely reflect the actual size. In the following description, it is to be understood that the detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.

3 is a cross-sectional view of a sheet fabric for cutting processing using a laser cutting apparatus for stepping according to a preferred embodiment of the present invention.

The step cutting laser cutting apparatus according to the preferred embodiment of the present invention (hereinafter referred to as a "laser cutting apparatus for step cutting") laser cuts the sheet fabric F to form a sheet-like product F2 having a predetermined size . The sheet fabric F is formed by attaching a release film sheet R to an adhesive material A applied to at least one surface of a metal sheet M as shown in Fig. 3

The materials of the sheets M and R constituting the sheet fabric F and the adhesive material A are not particularly limited. For example, the metal sheet M may be formed of any one of metals having a thermal expansion coefficient of 3.0 * 10 -6 m / ° C or less, or at least two of these metals may be alloyed. For example, the release film sheet R may be formed of a synthetic resin material such as polyethylene terephthalate (PET), polyethylene (PE), or the like. For example, the adhesive material A may be formed of an epoxy-based material or a silicon-based material.

4 is a plan view of the step cutting laser cutting apparatus.

Referring to FIG. 4, the step cutting laser cutting apparatus includes a raw material feeding unit 10 for feeding sheet raw material F to a first cutting position C1; A first support plate (20) for supporting a sheet fabric (F) fed to a first cutting position (C1); The sheet material F fed to the first cutting position C1 is laser cut along the width direction of the sheet material F to form a first laser unit 30); A first meandering detecting unit (40) for detecting a meander of the sheet fabric (F) fed to the first cutting position (C1); A first meandering correction unit (50) for correcting the meander of the seat fabric (F) detected by the first meandering detection unit (40); A product feed which transports the intermediate product F1 from the first cutting position C1 to the second cutting position C2 and also transports the sheet-like product F2 from the second cutting position C2 to the product stock 110 A unit 60; The intermediate product F1 conveyed to the second cut position C2 is laser cut along the longitudinal direction of the intermediate product F1 to form the second laser unit F2 which divides the sheet product F2 from the intermediate product F1 80); A second meandering detection unit (90) for detecting a meander of the intermediate product (F1) fed to the second cutting position (C2); A second meandering correction unit (100) for correcting meandering of the intermediate product (F1) detected by the second meandering detection unit (90); And a product stock 110 on which a sheet-like product F2 conveyed by the product conveying unit 60 is loaded.

The longitudinal direction of the sheet fabric F and the longitudinal direction of the intermediate product F1 and the longitudinal direction of the sheet product F2 indicate the same direction and the width direction of the sheet fabric F and the width direction of the intermediate product F F1 and the width direction of the sheet-like product F2 indicate the same direction. 4, the longitudinal direction of the sheet material F, the longitudinal direction of the intermediate product F1, and the longitudinal direction of the sheet-like product F2 are collectively referred to as " longitudinal direction " , And the longitudinal direction of the sheet material F, the longitudinal direction of the intermediate product F1, and the longitudinal direction of the sheet-like product F2 will be collectively referred to as a " width direction ".

Also, in this specification, the leading end indicates the end toward the product stock 110 in a certain specific element, and the trailing end indicates the end directed toward the far end feeding unit 10 in any specific component.

Fig. 5 is a side view of the step cutting machining apparatus shown in a state in which the sheet fabric and the intermediate product are fed to a predetermined cutting position, and Fig. 6 is a plan view of the step cutting machining apparatus shown in Fig.

First, the far-end feeding unit 10 is a device for feeding a sheet material F for dividing and forming the sheet-like product F2. As shown in Fig. 5, the far-end feeding unit 10 includes a far-end feed roll (not shown) for feeding and feeding the sheet roll F previously wound in a roll state, F) are provided so as to be sandwiched therebetween, and include a pair of conveying rolls 12 capable of conveying the sheet end F. 5 and 6, such a far-end feeding unit 10 feeds the sheet end F by a predetermined length to the first cutting position C1 corresponding to the first laser unit 30 , And the sheet material F supplied to the first cut position C1 by the far-end feed unit 10 is supported by the first support plate 20. [ The raw material feeding timing of the raw material feeding unit 10 is not particularly limited. For example, when the intermediate product F1 is transferred from the first cutting position C1 to the second cutting position C2 corresponding to the second laser unit 80 by the product feeding unit 60, The unit 10 can feed the sheet fabric F by the predetermined length to the first cutting position C1.

 On the other hand, the far-end feeding unit 10 has been described as including a pair of feeding rolls 12 for conveying the sheet material F fed from the far-end feeding roll, but is not limited thereto. That is, the far-end feeding unit 10 includes a feeding member capable of feeding the sheet material F, such as a gripper for gripping and feeding the sheet fabric F, instead of the pair of feeding rolls 12, or a pair of feeding rolls 12 ).

Next, the first support plate 20 is a member for supporting the sheet fabric F conveyed to the first cut position C1 by the far-end feed unit 10. [ The first support plate 20 is installed so as to support the lower surface of the sheet material F conveyed to the first cut position C1 by the far-end feed unit 10 as shown in Fig. The first support plate 20 includes a first main plate 21 and a first auxiliary plate 22 spaced apart from each other by a predetermined distance in the longitudinal direction as shown in FIG.

The first main plate 21 is installed to support the sheet fabric F fed to the first cutting position C1 as shown in Fig. As shown in FIG. 5, the first auxiliary plate 22 is installed to support the sheet fabric F by assisting the first main plate 21, Spaced from the end portion in the longitudinal direction.

More specifically, the first main plate 21 and the first auxiliary plate 22 are arranged such that the interval 20a therebetween is smaller than the interval between the first laser LV1 and the second laser LV2 emitted from the first laser unit 30 Is irradiated with the first cutting path E1. The interval 20a between the first main plate 21 and the first auxiliary plate 22 is set such that the first meandering correction pathway E1 is formed by the first meandering correction unit 50, lt; RTI ID = 0.0 > 1). < / RTI > The gap 20a between the first main plate 21 and the first auxiliary plate 22 functions as a passage through which the first laser LV1 and the second laser LV2 passing through the sheet fabric F pass So that the first support plate 20 can be prevented from being damaged by the first laser LV1 and the second laser LV2 passing through the sheet fabric F. [

7A is a side sectional view of the first main plate of the first seating plate shown in FIG. 4, FIG. 7B is a plan view of the top plate shown in FIG. 7A, FIG. 7C is a plan view of the bottom plate of FIG. to be.

The structure of the first main plate 21 is not particularly limited. 7A, the first main plate 21 includes an upper plate 23 for supporting the sheet fabric F and a lower plate 24 for receiving the upper plate 23 .

The upper plate 23 includes a plurality of air holes 23a formed at predetermined intervals, as shown in Figs. 7A and 7B. The lower plate 24 includes an air groove 24a formed to communicate with the air hole 23a of the upper plate 23 as shown in Figs. And a mounting hole 24b in which an air pump (not shown) for sucking air from the air groove 24a is mounted.

As the upper plate 23 and the lower plate 24 are provided as described above, the seat fabric F can be lifted or fixed by using the first main plate 21.

For example, when the far-end feeding unit 10 is transporting the sheet end F to the first cutting position C1, air is introduced into the air groove 24a by using an air pump. The air introduced into the air groove 24a is discharged through the air hole 23a communicated with the air groove 24a so that the sheet end F is lifted by the air discharged from the air hole 23a, do. Therefore, it is possible to prevent the sheet fabric F from being damaged by contact with the upper plate 23 during the transportation of the sheet fabric F.

For example, when the first laser unit 30 is cutting the sheet fabric F by laser, air is ejected from the air groove 24a by using an air pump. Then, the outside air is sucked into the air hole 23a, thereby generating a negative pressure in the air hole 23a, so that the sheet end F is sucked to the upper plate 23. [ Therefore, it is possible to prevent the sheet material F from being shaken during laser cutting.

7B and 7C, the upper plate 23 and the lower plate 24 each further include at least one concave groove 23b (24c) formed by concavely cutting the tip side thereof . The concave grooves 23b and 24c provide a passage for guiding the light emitted from the illumination 44 of the first muff detection unit 40 to be described later to the seat fabric F. [

8A is a side sectional view of the first auxiliary plate of the first seating plate shown in FIG. 4, FIG. 8B is a plan view of the upper plate shown in FIG. 8A, FIG. 8C is a plan view of the lower plate shown in FIG. to be.

The structure of the first auxiliary plate 22 is not particularly limited. For example, the first sub-plate 22 may include an upper plate 25 for supporting the sheet fabric F, and a lower plate 26 on which the upper plate 25 is seated, as shown in Fig. 8A .

The upper plate 25 includes a plurality of air holes 25a formed at predetermined intervals, as shown in Figs. 8A and 8B. The lower plate 26 is provided with an air groove 26a formed to communicate with the air hole 25a of the upper plate 25 as shown in Figs. 8A and 8C, air is introduced into the air groove 26a And a mounting hole 26b in which an air pump (not shown) for sucking air from the air groove 26a is installed.

The upper plate 25 and the lower plate 26 of the first sub-plate 22 are fixed to the upper plate 25 of the first main plate 21, except that the concave grooves 23b and 24c are not provided, (23) and the lower plate (24). The first auxiliary plate 22 can be moved in the same direction as the first main plate 21 when the far end feed unit 10 feeds the sheet end F to the first cut position C1, The sheet material F can be attracted to the first auxiliary plate 22 when the first laser unit 30 is cutting the sheet material F by laser.

Next, the first laser unit 30 laser-cuts the sheet material F fed to the first cutting position C1 by the far-end feed unit 10 along the width direction to cut a predetermined length 11 Is an apparatus for dividing and forming an intermediate product (F1). 4, the first laser unit 30 includes a first laser LV1 having a first wavelength capable of selectively laser-cutting the release film sheet R and the adhesive material A in the sheet fabric F, Of the first laser beam LV1 and a second laser beam LB2 of the second laser beam LV2 capable of selectively cutting the metal sheet M in the sheet fabric F, A second laser head 34 which emits a second laser LV2 having a beam spot of a diameter d2 which is relatively smaller than the diameter d1 of the first laser head 32 and emits the second laser LV2 to the sheet fabric F, And a first head driver 36 for reciprocatingly transporting the second laser head 34 in the width direction.

Generally, the wavelength of a laser varies depending on the material that can be cut. The wavelength of the laser depends on the laser source. Therefore, the first laser LV1 for cutting the release film sheet R having the synthetic resin material and the adhesive material A, the second laser LV2 for laser cutting the metal sheet M having the metal material, ) Preferably have different wavelengths and laser sources.

For example, a carbon dioxide gas (CO 2 ) laser having a wavelength of 9.3 to 10.6 탆 capable of selectively cutting the release film sheet R and the adhesive material A can be used as the first laser LV1. For example, an IR laser having a wavelength of 1.06 mu m to 1.07 mu m and a pulse width of nanoseconds capable of selectively cutting the metal sheet M can be used as the second laser LV2. However, the present invention is not limited thereto, and lasers having various laser sources may be used as the first laser LV1 and the second laser LV2, respectively.

The first laser head 32 is a member for irradiating the first laser LV1 to the sheet fabric F supplied to the first cutting position C1. The first laser head 32 is coupled to the first slider 38 of the first head driver 36 so as to be reciprocated along the width direction as shown in Figs. 4 and 5, F facing the release film sheet R stacked on the uppermost layer.

The first laser head 32 condenses the first laser LV1 received from the laser oscillator capable of generating and oscillating the first laser LV1 and outputs the sheet laser beam to the first cut position C1, (F) along the first cutting path (E1). The first cutting path E1 is a path along which the first laser LV1 and the second laser LV2 are irradiated to the sheet fabric F and the first laser head 32 and the second laser head LV2 34). Therefore, as shown in Fig. 6, the first cutting path E1 is parallel to the width direction, like the movement path of the first laser head 32 and the head 34 of the second laser. However, in the case where meandering occurs on the sheet fabric F, the first meandering path E1 may be changed by the first meandering correction unit 50, and the details thereof will be described later.

The second laser head 34 is a member for irradiating the second laser LV2 to the sheet fabric F supplied to the first cutting position C1. 4 and 5, the second laser head 34 is connected to the first slider (not shown) of the first head driver 36 so as to be reciprocated along the width direction together with the first laser head 32 38 and is provided so as to face a release film sheet R laminated on the uppermost layer of the sheet fabric F. The second laser head 34 is installed at a predetermined distance in the width direction from the first laser head 32 so that the first laser head 32 and the second laser head 34 do not interfere with each other .

The second laser head 34 condenses the second laser LV2 received from the laser oscillator (not shown) capable of generating and oscillating the second laser LV2, (F) along the first cutting path (E1). 18A and 21A, the diameter d2 of the beam spot of the second laser LV2 is smaller than the diameter d1 of the beam spot of the first laser LV1 ).

The first head driver 36 is a member for reciprocating the first laser head 32 and the second laser head 34 along the width direction. As shown in FIG. 4, the first head driver 36 is installed to cross the first support plate 20 in the width direction, and is supported by the first meandering correction unit 50 Respectively. The first head driver 36 includes a first slider 38 movably installed in the width direction and a driving member (not shown) reciprocating the first slider 38 in the width direction. The first head driver 36 can reciprocally transport the first laser head 32 and the second laser head 34 coupled to the first slider 38 in the width direction.

The following describes a method of laser cutting the sheet fabric F fed to the first cut position C1 using the first laser unit 30 and dividing the intermediate product F1 from the sheet fabric F .

First, as shown in Figs. 16 and 17, the first slider 38 is transferred from one side of the first head driver 36 to the other side, and the first laser head 32 is selectively activated . Then, as shown in Fig. 18A, the first laser LV1 is irradiated to the release film sheet R along the first cut path E1. As a result, as shown in Fig. 18B, the release film sheet R and the adhesive material A are selectively laser-cut along the first cut path E1.

Next, as shown in Figs. 19 and 20, the first slider 38 is transferred from the other side of the first head driver 36 to one side, and the second laser head 34 is selectively moved do. Then, as shown in Fig. 21A, the second laser LV2 is irradiated to the metal sheet M along the first cutting path E1. As a result, as shown in Figs. 20 and 21B, the metal sheet M is laser-cut along the first cutting path El to form an intermediate product having a predetermined length ll from the sheet fabric F F1) are formed. Further, the intermediate product F1 is supported on the first main plate 21 of the first support plate 20.

As described above, the first laser unit 30 laser-cuts the release film sheet R, the adhesive material A, and the metal sheet M at different times to divide the intermediate product F1 in two steps . This is because the first laser (LV1) having a wavelength of 9.3 占 퐉 to 10.6 占 퐉 is relatively slower than the second laser (LV2) having a wavelength of 1.06 占 퐉 to 1.07 占 퐉. Therefore, when cutting the release film sheet R and the adhesive material A using the first laser LV1, the first laser unit 30 uses the second laser LV2 to cut the metal sheet M into laser It is preferable to move the first slider 38 at a relatively slow speed as compared with cutting.

On the other hand, as described above, since the beam spot of the second laser LV2 has a diameter d2 which is smaller than the diameter d1 of the beam spot of the first laser LV1, The interval between the cut surfaces M1 is narrower than the interval between the cut surfaces d1 of the release film sheet R and the interval between the cut surfaces A1 of the adhesive material A. [ 21B, the metal sheet M is provided on both ends of the intermediate product F1 in the outer direction of the intermediate product F1 as compared with the release film sheet R and the adhesive material A, A step T having a shape protruding by a length 13 proportional to the difference between the diameter d1 of the beam spot of the first laser LV1 and the diameter d2 of the beam spot of the second laser LV2 is formed do.

Next, the first meander detecting unit 40 is a device for detecting the meander of the sheet fabric F fed to the first cutting position C1. In general, a roll device for transporting a fabric using a roll may cause meander due to the characteristics of the device. However, if the laser cutting is performed while leaving the meandering of the sheet fabric F as it is, the first meandering detecting unit 40 is provided to detect the meander of the sheet fabric F since it causes a product failure.

The structure of the first meander detection unit 40 is not particularly limited. For example, the first meandering detection unit 40 includes at least one camera 42 that can photograph the sheet fabric F fed to the first cutting position C1, as shown in Figs. 4 and 5, And at least one light 44 for irradiating light to a specific area of the sheet fabric F which is photographed by the camera 42. [

Each camera 42 is provided on the upper side of the front end portion of the first support plate 20 so as to take a photograph of the leading end of the sheet fabric F supplied to the first cut position C1 and has a concave groove 23b 24c. Each of the lights 44 is provided below the front end of the first support plate 20 so as to irradiate light to the front end of the sheet end F supplied to the first cut position C1, And are provided at positions corresponding to the grooves 23b and 24c.

As the camera 42 and the illumination 44 are provided as described above, each of the lights 44 irradiates light to the front end of the seat fabric F through the concave grooves 23b and 24c, 42 can photograph the front end of the sheet fabric F irradiated with light by the respective lights 44. [ The first meandering detection unit 40 can analyze the image of the front end of the sheet fabric F imaged by each camera 42 and detect the meander of the sheet fabric F. [

FIG. 9A is a side view of the first head driver, FIG. 9B is another side view of the first head driver, FIG. 10 is a view showing an aspect in which the first head driver is moved by the first meandering correction unit, Fig. 8 is a view showing an aspect in which the meandering of the sheet fabric is corrected by the first meandering correction unit; Fig.

The first skew correction unit 50 is a device for correcting skew of the sheet fabric F supplied to the first cut position C1. The first cutting path E1 corresponds to the movement path of the first laser head 32 and the second laser head 34 as described above. Therefore, in consideration of this point, the first meandering correction unit 50 is configured such that the reciprocating direction of the first laser head 32 and the second laser head 34 is smaller than the warping angle of the sheet fabric F the first cutting path E1 is changed by the meandering angle? 1 of the sheet fabric F by rotating the first head driver 36 by the meandering angle? Thereby correcting the meandering of the sheet fabric F.

9A and 9B, the first meandering correction unit 50 includes a first rotary support 51 for rotatably supporting one end of the first head driver 36, A second rotary support 52 for rotatably supporting the other end 36b of the head driver 36 and a driver conveying member 53 for reciprocating the other end 36b of the first head driver 36 in the longitudinal direction And a driver guide member 54 for guiding movement of the other end 36b of the first head driver 36 in the width direction.

The first rotating support body 51 is a member for rotatably supporting one end portion 36a of the first head driver 36. [ 9A, the first rotating support body 51 is interposed between a supporting base P1 fixed to the ground and one side end 36a of the first head driver 36. As shown in Fig. The first rotating support body 51 can function as a rotating shaft for rotating the first head driver 36 by rotatably supporting one end portion 36a of the first head driver 36. [

The second rotary support body 52 is a member for rotatably supporting the other end portion 36b of the first head driver 36. [ The second rotary support body 52 is interposed between the driver guide member 54 and the other end portion 36b of the first head driver 36 as shown in Fig. 9B. The second rotary support body 52 can function as a rotary shaft for rotating the first head driver 36 by rotatably supporting the other end portion 36b of the first head driver 36. [

The driver conveying member 53 is a member for reciprocatingly conveying the other end portion 36b of the first head driver 36 in the longitudinal direction. The driver-conveying member 53 is installed so as to be interposed between the support base P2 fixed to the ground and the driver guide member 54, as shown in Fig. 9B. 9B, the driver conveying member 53 is connected to the conveying rail 53a extending along the longitudinal direction on the support table P2 and the conveying rail 53a coupled to the driver guide member 54, And a feed motor 53b reciprocated along the feed path. Here, the feed motor 53b is preferably composed of a linear motor which generates an electromagnetic force and moves along the feed rail 53a, but is not limited thereto.

When the conveying motor 53b is moved in the longitudinal direction along the conveying rail 53a by the provision of the driver conveying member 53 as described above, the driver guide member 54 coupled with the conveying motor 53b, And the other end 36b of the first head driver 36 rotatably supported by the second rotation support body 52 is coupled with the feed motor 53b And is moved in the longitudinal direction.

As described above, since the first rotary support 51 is fixed to the support P1, it is possible to rotatably support the one end 36a of the first head driver 36, Can not be moved. 10, one end 36a of the first head driver 36 is pivotally supported by the first pivot support 51 (see Fig. 10) when the feed motor 53b is moved in the longitudinal direction along the feed rail 53a. And the other end 36b of the first head driver 36 may be rotated about the second rotary support 52 while being moved in the longitudinal direction. Therefore, as shown in Fig. 10, the first head driver 36 can be rotated about the rotation axis of the first rotary support 51. [

The driver guide member 54 is a member for guiding movement of the other end portion 36b of the first head driver 36 in the width direction. The first head driver 36 is rotated about the first rotary support 51 by the driver conveying member 53 but the length of the first head driver 36 is not variable so that the first head driver 36 The tension is applied to the first head driver 36. The first laser unit 30 and the first meandering correction unit 50 may be damaged due to such a tension. To solve this problem, the first head driver 36 is rotated about the first rotating support body 51 The driver guide member 54 is provided so as to eliminate the tension acting on the first head driver 36. [

The structure of the driver guide member 54 is not particularly limited. For example, as shown in FIG. 9B, the driver guide member 54 has at least one guide groove 54b extending along the width direction and is engaged with the lower surface of the second rotary support 52 And at least one guide projection 54d which is slidably mounted in the guide groove 54b of the first guide member 54a in the width direction, And a second guide member 54c coupled to the upper surface of the feed motor 53b.

10, when the first head driver 36 is rotated about the first rotary support 51 to apply tension to the first head driver 36 as the driver guide member 54 is provided, The guide groove 54b is slid in the width direction along the guide projection 54d so that the first guide member 54a, the second rotary support 52 and the other end 36b of the first head driver 36 Is moved in the width direction. That is, the driver conveying member 53 and the second guide member 54c, which are coupled with the support table P2, are not moved in the width direction, but are moved relative to the first head driver 36 The combined second rotary support 52 and the first guide member 54a are moved in the width direction. Then, when the first head driver 36 is rotated, the tension acting on the first head driver 36 is removed, and the tension applied to the first head driver 36 causes the first laser unit 30 and the first It is possible to prevent the first lane correcting unit 50 from being damaged.

Hereinafter, a method of correcting the meander of the sheet fabric F using the first meander detection unit 40 and the first meander correction unit 50 will be described.

First, the first skew detection unit 40 is used to detect skew of the sheet fabric F supplied to the first cut position C1. More specifically, the front end of the sheet fabric F supplied to the first cut position C1 is photographed using each camera 42, and the image of the image photographed through each camera 42 is analyzed, (F).

Next, in the case where the skew of the sheet fabric F is detected by the first meander detection unit 40, as shown in Fig. 11, the first meandering correction unit 50 is used to detect the first cut path E1 ) By the meandering angle? 1 of the sheet fabric F. More specifically, the first head driver 36 is rotated by the meandering angle? 1 of the sheet fabric F so that the first cutting path E1 is shifted by the meandering angle? 1 of the sheet fabric F And the other end portion 36b of the first head driver 36 is transported in the longitudinal direction by using the member 53. [

When the first laser unit 30 is operated after changing the first cutting path E1 by the meandering angle? 1 of the sheet fabric F, It is possible to cut the sheet fabric F along the cutting path E1 'so as to prevent the sheet product F2 from being defective due to the meandering of the sheet fabric F.

Next, the product transfer unit 60 transfers the intermediate product F1 from the first cut position C1 to the second cut position C2 and also transfers the sheet-like product F2 from the second cut position C2 To the product inventory (110). The structure of the product transfer unit 60 is not particularly limited. For example, the product transport unit 60 includes a product transport rail 61, at least a portion of which extends from the first cut position C1 to the product stock 110 via a second cut position C2, And a product transferring jig 62 capable of holding and transferring the intermediate product F1 and the sheet-like product F2 and reciprocating along the product transferring rail 61. [

The product conveying rail 61 is a member for guiding the movement of the product conveying jig 62. The product feed rail 61 is installed to be located in the upper space of the first support plate 20, the second support plate 70 and the product stock 110 as shown in Fig. 5, Extends from the first cutting position C1 to the product stock 110 via position C2. 4, the product conveyance unit 60 includes a first laser unit 30, a first meandering detection unit 40, a second laser unit 80, a second meandering detection unit 90, So as not to interfere with each other, and both the rear end portions are supported by the supports P3 and P4, respectively. The product conveying rail 61 is configured such that the product conveying jig 62 can reciprocate the section between the first cutting position C1 and the product stock 110 via the second cutting position C2, (62).

The product conveying jig 62 is a member for conveying the intermediate product F1 and the sheet-like product F2 along the product conveyance rail 61. [ The number of the product transfer jig 62 to be installed is not particularly limited. For example, as shown in Fig. 4, the product feed rail 61 is provided so as to be movable in the section between the first cutting position C1 and the second cutting position C2, A first product transferring jig 63 for transferring the product from the first cutting position C1 to the second cutting position C2 and a second product transferring jig 63 for transferring the product between the second cutting position C2 and the product stock 110, Two product transfer jigs 62 are provided, such as a second product transfer jig 64, which is provided on the first cut position 61 and transfers the sheet-like product F2 from the second cut position C2 to the product stock 110 . The first product conveying jig 63 and the second product conveying jig 64 are connected to the first laser unit 30, the first serpentine detection unit 40, the second laser unit 80, And the second meandering detection unit 90, and the like.

The structure of the product transfer jig 62 is not particularly limited. 5, the first product conveying jig 63 includes at least one vacuum adsorbing device 65 capable of vacuum adsorbing the intermediate product F1, and the second product conveying jig 63 ) May include at least one vacuum adsorbent 66 capable of vacuum-adsorbing the sheet-like product F2.

22 and 23, the first product transferring jig 63 is rotated by the first laser unit 30 at the first cutting position C1, The intermediate product F1 is vacuum-adsorbed and transferred to the second cutting position C2 while the second product transfer jig 64 is divided and formed by the second laser unit 80 at the second cutting position C2 The sheet-like product F2 is vacuum-adsorbed and transferred to the product stock 110. Here, it is preferable that the first product transferring jig 63 and the second product transferring jig 64 are simultaneously operated so as to reduce the product transferring time.

Next, the second support plate 70 is a member for supporting the intermediate product F1 conveyed by the product conveyance unit 60 to the second cut position C2. 4 and 5, the second support plate 70 is fixed to the intermediate product conveyed to the second cutting position C2 by the first product conveying jig 63 of the product conveying unit 60 And a second main plate 71 and a second auxiliary plate 72 spaced apart from each other by a predetermined distance in the width direction.

The second main plate 71 is installed to support the intermediate product F1 conveyed to the second cutting position C2 as shown in Fig. As shown in FIG. 4, the second auxiliary plate 72 is provided with a pair so as to support the left and right side ends of the intermediate product F1 by assisting the second main plate 71, respectively. Any one of the pair of second auxiliary plates 82 is moved from one end of the second main plate 71 to the second support plate 70 so that the downward inclined surfaces 75b and 76c described later are directed to the outside of the second support plate 70 And are spaced apart from each other by a predetermined distance in the width direction. The other one of the pair of second auxiliary plates 72 is connected to the other end of the second main plate 71 so that the downward inclined surfaces 75b and 76c to be described later are directed to the outside of the second support plate 70 And are spaced apart in the width direction.

The second main plate 71 and each second auxiliary plate 72 are arranged such that the interval 70a therebetween is smaller than the interval between the first laser LV1 and the second laser LV2, (E2). The gap 70a between the second main plate 71 and the second auxiliary plate 72 functions as a passage through which the first laser LV1 and the second laser LV2 passing through the intermediate product F1 pass. Whereby the second support plate 70 can be prevented from being damaged by the first laser LV1 and the second laser LV2 passing through the intermediate product F1.

12A is a side sectional view of the second main plate of the second seating plate shown in Fig. 4, Fig. 12B is a plan view of the top plate shown in Fig. 12A, Fig. 12C is a plan view of the bottom plate shown in Fig. to be.

The structure of the second main plate 71 is not particularly limited. For example, as shown in Fig. 12A, the second main plate 71 includes an upper plate 73 for supporting the intermediate product F1, and a lower plate 74 on which the upper plate 73 is mounted .

The upper plate 73 includes a plurality of air holes 73a formed at predetermined intervals, as shown in Figs. 12A and 12B. The lower plate 74 includes an air groove 74a formed to communicate with the air hole 73a of the upper plate 73 as shown in Figs. 12A and 12C, And a mounting hole 74b in which an air pump (not shown) for sucking air from the air groove 74a is mounted.

Thus, the intermediate product F1 can be lifted or fixed by using the first main plate 21 as the upper plate 73 and the lower plate 74 are provided. For example, when the second laser unit 80 is cutting the intermediate product F1 by laser, the air is discharged from the air groove 74a using an air pump. Then, the external air is sucked into the air hole 73a, so that a negative pressure is generated in the air hole 73a, so that the intermediate product F1 is sucked to the upper plate 73. Therefore, it is possible to prevent the intermediate product (F1) from being shaken during laser cutting.

13A is a side cross-sectional view of the second auxiliary plate of the second seating plate shown in FIG. 4, FIG. 13B is a front sectional view of the second auxiliary plate shown in FIG. 13A, Fig. 13D is a plan view of the lower plate shown in Fig. 13A. Fig.

The structure of the second auxiliary plate 72 is not particularly limited. The second auxiliary plate 72 includes an upper plate 75 supporting one end of the intermediate product F1 and a lower plate 76 on which the upper plate 75 is seated as shown in Fig. do.

13B and 13C, the upper plate 75 includes a plurality of air holes 75a formed at predetermined intervals, and a plurality of air holes 75a formed at one side of the upper plate 75, And includes an inclined surface 75b. The lower plate 76 is provided with an air groove 76a formed to communicate with the air hole 75a of the upper plate 75 as shown in Figs. 13B and 13D, air is introduced into the air groove 76a A mounting hole 76b for mounting an air pump (not shown) for sucking air from the air groove 76a, and a mounting hole 76b for mounting a lower inclined surface (Not shown).

The second auxiliary plate 72 can attract the intermediate product F1 to the second auxiliary plate 72 when the second laser unit 80 is cutting the intermediate product F1 by laser, It is possible to assist the main plate 71 to prevent the intermediate product F1 from being rocked during cutting of the intermediate product F1.

20, when the intermediate product F1 is laser-cut along the longitudinal direction by the second laser unit 80 and the sheet-like product F2 is divided and formed, the left and right side ends Is left as a scrap (S). Since the second auxiliary plate 72 includes the downward inclined face 75b formed to face the outer side of the second support plate 70, the scrap S is slid along the downward inclined face 75b, .

Next, the second laser unit 80 laser-cuts the sheet-like product F2 fed to the second cutting position C2 by the product feeding unit 60 along the longitudinal direction to produce a predetermined width 12 Is a device for dividing and forming a sheet-like product (F2) having a length (11). The second laser unit 80 emits a third laser head 81 and a second laser LV2 which emit the first laser LV1 and irradiate the intermediate product F1 as shown in Fig. A fourth laser head 83 for irradiating the intermediate product F1 with the metal sheet M and a second head driver 82 for reciprocatingly transporting the third laser head 81 and the fourth laser head 83 in the longitudinal direction, (85).

The second laser unit 80 is different from the first laser unit 30 in that the intermediate product F1 is laser cut in the longitudinal direction and the release film sheet R and the adhesive material A are selectively laser- Is the same as the first laser unit 30 in that it emits the first laser LV1 for cutting and the second laser LV2 for selectively laser cutting the metal sheet M. [ Therefore, hereinafter, the second laser unit 80 will be described focusing on the above-described difference.

As shown in Fig. 4, when one of the second laser units 80 laser-cuts one end portion of the intermediate product F1 along the longitudinal direction and the other one of the second laser units 80 reaches the intermediate product F1 ) Can be cut along the longitudinal direction by a pair of laser units. The pair of laser units have the same configuration except that they are symmetrically arranged about the second cutting position C2.

The third laser head 81 is a member for irradiating the first laser LV1 onto the sheet fabric F supplied to the second cutting position C2. 4 and 5, the third laser head 81 is coupled to the third slider 89 of the second head driver 85 so as to be reciprocally movable along the width direction and the longitudinal direction, Is provided so as to face the release film sheet (R) laminated on the uppermost layer of the intermediate product (F1).

The third laser head 81 condenses the first laser LV1 received from the first laser LV1 generating and oscillating laser oscillator (not shown) and sends it to the intermediate product F1 along the second cutting path E2. The second cutting path E2 is a path through which the first laser LV1 and the second laser LV2 are irradiated to the intermediate product F1 and the third laser head 81 and the fourth laser head 83). 6, the second cutting path E2 is parallel to the longitudinal direction, like the movement path of the first laser head 32 and the second laser head 34, as shown in Fig. However, in the case where meandering occurs in the intermediate product F1, this second cutting path E2 can be changed by the second serpentine correction unit 100, and the details thereof will be described later.

The fourth laser head 83 is a member for irradiating the second laser LV2 to the sheet material F supplied to the second cutting position C2. As shown in Figs. 4 and 5, the fourth laser head 83 includes a third laser head 81, a second laser driver 83, 3 slider 89 and is provided so as to face the release film sheet R laminated on the uppermost layer of the intermediate product F1. The fourth laser head 83 is installed at a predetermined distance in the longitudinal direction from the third laser head 81 so that the third laser head 81 and the fourth laser head 83 do not interfere with each other .

The fourth laser head 83 condenses the second laser LV2 received from the laser oscillator (not shown) capable of generating and oscillating the second laser LV2 and supplies the intermediate product (F1) along the second cutting path (E2). 18A and 21A, the diameter d2 of the beam spot of the second laser LV2 is smaller than the diameter d1 of the beam spot of the first laser LV1 ).

The second head driver 85 is a member for reciprocating the third laser head 81 and the fourth laser head 83 along the longitudinal direction. The second head driver 85 is installed along the longitudinal direction on one side of the second support plate 70, as shown in Fig. The second head driver 85 includes a second slider 87 mounted movably in the longitudinal direction, a second driving member (not shown) reciprocating the second slider 87 in the longitudinal direction, And a third driving member (not shown) reciprocating the third slider 89 in the width direction. More specifically, the second slider 87 is installed on the second head driver 85 so as to be movable in the longitudinal direction along the second head driver 85, and the third slider 89 is mounted on the second slider 87 The second slider 87 can be moved in the width direction. Then, the second slider 87 is movable only in the longitudinal direction, and the third slider 89 is movable in both the width direction and the longitudinal direction.

Hereinafter, a method of dividing and forming the sheet-like product F2 from the intermediate product F1 by laser cutting the intermediate product F1 fed to the second cut position C2 using the second laser unit 80 will be described .

First, as shown in Fig. 5, the third slider 89 of each second laser unit 80 is transported in the width direction in accordance with the predetermined width 12 of the sheet-like product F2.

Next, as shown in Figs. 16 and 17, the second slider 87 is transferred from one side of the second head driver 85 to the other side, and the third laser head 81 is selectively moved do. Then, as shown in Fig. 18A, the first laser LV1 is irradiated to the intermediate product F1 along the second cutting path E2. As a result, as shown in Fig. 18B, the release film sheet R and the adhesive material A are selectively laser-cut along the second cut path E2.

Next, as shown in Figs. 19 and 20, the second slider 87 is transferred from the other side of the first head driver 36 to one side, and the fourth laser head 83 is selectively moved do. Then, as shown in Fig. 21A, the second laser LV2 is irradiated on the metal sheet M along the second cutting path E2. As a result, as shown in Figs. 20 and 21B, the metal sheet M is laser-cut along the second cutting path E2 to remove the sheet-like product F2 and the scrap S from the intermediate product F1 Respectively. The scrap S is slid and removed along the downward inclined face 75b of the second support plate 70 and the sheet product F2 is moved to the second main plate 71 of the second support plate 70 .

As described above, the first laser LV1 and the second laser LV2 have mutually different cutting speeds. Thus, the second laser unit 80 is configured such that the release film sheet R, the adhesive material A, and the metal sheet M are laser-cut at different times in the same manner as the first laser unit 30, The sheet-like product F2 is divided and formed. Then, as shown in Fig. 21B, stepped portions T are formed along the longitudinal direction on both left and right ends of the sheet-like product F2. As described above, since the step T is already formed by the first laser unit 30 at both ends of the rear end of the intermediate product F1, the left and right ends of the intermediate product F1 are held by the second laser The sheet-like product F2 formed by laser cutting through the unit 80 is provided with a step T at both the front end and the both left and right ends.

Next, the second meandering detecting unit 90 is a device for detecting the skew of the intermediate product F1 fed to the second cutting position C2. As described above, the intermediate product F1 is vacuum-adsorbed by the first product transfer jig 63 and transferred to the second cutting position C2. However, due to various causes such as vibrations occurring during the transfer process, There is a possibility that meandering occurs in the intermediate product F1 transferred to the intermediate product C2. However, if the laser cutting is performed while keeping the meandering of the intermediate product F1, the second meandering detection unit 90 is provided to detect the meander of the intermediate product F1.

The structure of the second meander detecting unit 90 is not particularly limited. For example, the second meandering detecting unit 90 includes at least one camera 92 capable of photographing the intermediate product F1 supplied to the second cutting position C2, as shown in Figs. 4 and 5, . ≪ / RTI >

Each of the cameras 92 is installed above the distal end of the second support plate 70 so that the rear end of the sheet fabric F fed to the second cut position C2 can be photographed. Thus, the second meandering detection unit 90 can analyze the image image of the rear end of the intermediate product F1 photographed by each camera 92, and detect the meandering of the intermediate product F1.

Fig. 14 is a view showing a state in which the second main plate is moved by the second meandering correction unit, and Fig. 15 is a diagram showing an aspect in which the meandering of the intermediate product is corrected by the second meandering correction unit.

The second meander correction unit 100 is a device for correcting the meander of the intermediate product F1 fed to the second cutting position C2. The first meandering correction unit 50 described above rotates the first head driver 36 so that the moving directions of the first laser head 32 and the second laser head 34 are changed, Is changed by the angle of the sheet fabric F so as to correct the meander of the sheet fabric F. Fig. The second meandering correction unit 100 moves the second cutting path E2 to the intermediate product F1 by rotating the intermediate product F1 fed to the second cutting position C2, 2 of the intermediate product F1 to correct the meandering of the intermediate product F1.

5, the second meandering correction unit 100 includes a shaft 102 coupled to the rear end of the lower surface of the second main plate 71, And a motor (not shown). This second meandering correction unit 100 can rotate the second main plate 71 around the shaft 102 as shown in Fig. Then, the intermediate product F1 supported on the second main plate 71 is also rotated about the rotation axis together with the second main plate 71. [ Since the second auxiliary plate 72 is provided on the left and right sides of the second main plate 71, the second main plate 71 and the second auxiliary plate 72 The second main plate 71 must be rotated within a predetermined angle range so as not to be contacted.

Hereinafter, a method of correcting the meandering of the intermediate product F1 using the second meander detection unit 90 and the second meandering correction unit 100 will be described.

First, the second meander detecting unit 90 is used to detect the meandering of the intermediate product F1 fed to the second cutting position C2. More specifically, the rear end portion of the intermediate product F1, which has been transported to the second cut position C2 by using the respective cameras 92, is photographed, and the images captured through the respective cameras 92 are analyzed, (F1).

Next, when the meandering of the intermediate product F1 is detected by the second meander detection unit 90, the second meandering correction unit 100 is used to detect the second cutting path E2 on the sheet fabric F By the meandering angle? 2. More specifically, as shown in Fig. 15, the intermediate product F1 is rotated by the meandering angle? 2 of the intermediate product F1 so that the second cutting path E2 is inclined at a yaw angle? To rotate the intermediate product F1 supported by the second main plate 71 and the second main plate 71 by using the shaft 102. [

When the second laser unit 80 is operated after changing the second cutting path E2 in this manner, the intermediate product F1 (F1) is cut along the second cutting path E2 changed by the meandering angle 2 of the intermediate product F1 It is possible to prevent the occurrence of defects in the sheet-like product F2 due to the meandering of the intermediate product F1.

Next, the product inventory 110 is a device for loading the sheet-like product F2 divided by the second laser unit 80. [ The product inventory 110 has a plate-like shape capable of sequentially stacking the sheet-like products F2, as shown in Figs. 4 and 5. Fig. 23, the sheet-like product F2, vacuum-adsorbed at the second cutting position C2 by the second product conveying jig 64 and conveyed to the product stock 110, 110 to the product inventory 110 in order.

Hereinafter, a method of forming the sheet-like product F2 by using the step cutting laser cutting apparatus will be described with reference to the drawings.

First, as shown in Figs. 16 and 17, the release film sheet R and the adhesive material A of the sheet fabric F supplied to the first cut position C1 are discharged from the first laser head 32 The release film sheet R of the intermediate product F1 fed to the second cutting position C2 and the adhesive film A of the intermediate product F1 fed to the second cutting position C2 are cut by the first laser LV1, ) Is laser-cut along the second cutting path (E2) by using the first laser (LV1) emitted from the third laser head (81).

Next, as shown in Figs. 19 and 20, the metal sheet M of the sheet fabric F supplied onto the first cut is cut by the second laser LV2 emitted from the second laser head 34 The laser beam is cut along the first cutting path E1 and the second laser beam 83 emitted from the fourth laser head 83 is applied to the metal sheet M of the intermediate product F1 fed to the second cutting position C2, (LV2) along the second cutting path (E2). Then, the intermediate product F1 having the predetermined length 11 and in which the above-described stepped portion T is formed at the later-end both ends, is formed separately from the sheet end F. [ Further, a sheet-like product F2 having a predetermined width 12 and length 11 and in which the above-mentioned stepped portion T is formed at both ends on the downstream side and both ends on the left and right sides is divided and formed from the intermediate product F1.

Thereafter, as shown in Figs. 22 and 23, the intermediate product F1 is transferred from the first cutting position C1 to the second cutting position C2 by using the first product conveying jig 63, At the same time the sheet product F2 is transferred from the second cutting position C2 to the product stock 110 using the second product transferring jig 64 so as to be transferred to the product stock 110, At the same time, the sheet material F is fed to the first cutting position C1 by the predetermined length by using the feed roll 12 and is seated on the first support plate 20. [

The laser cutting apparatus for a stepping machining is characterized in that the cut surface M1 of the metal sheet M is formed by a step of shifting outward by a predetermined distance 13 from the cut surface d1 of the release film sheet R and the adhesive material A Can be formed on the peripheral edge of the stepped product (F2). After the sheet-like product F2 is formed, the release film sheet R is removed so that the adhesive material A is exposed to the outside, as shown in Fig. 24A. Next, as shown in Fig. The display panel can be manufactured by attaching the panel sheet P to the adhesive material A exposed by the adhesive agent. 24B, since the stepped portion T is formed in the sheet-like product F2, that is, the adhesive material A is positioned inside the end face of the panel sheet P and the metal sheet M The adhesive material A does not leak to the outside even if the adhesive material A is pressed by the pressure applied from the panel sheet P when the panel sheet P is attached to the adhesive material A. Therefore, the step cutting apparatus can prevent the display panel from being contaminated by the adhesive material A, thereby improving the quality of the display panel.

The step cutting laser cutting apparatus cuts the sheet end F in the width direction by using the first laser unit 30 to form the intermediate product F1 and forms the intermediate product F1 using the second laser unit 80 The product F1 is cut in the longitudinal direction to form the sheet-like product F2. That is, the laser cutting operation in the width direction and the laser cutting operation in the longitudinal direction are simultaneously performed. Therefore, compared to the conventional laser cutting apparatus for forming a sheet-like product by sequentially irradiating the laser on the sheet end with a single laser unit in the width direction and the longitudinal direction by using one laser unit, It is possible to shorten the time required for formation and to improve the productivity.

When the intermediate product F1 is divided and formed from the sheet end F, the laser cutting apparatus for a stepping machining is not limited to the sheet-like product F2 only when the scrap S does not occur and the sheet- Scrap S is generated on the left and right sides of the product F2. Therefore, compared with the conventional laser cutting apparatus in which scrap having a ring shape is generated so as to surround both the front and rear sides of the sheet-like product, the laser cutting apparatus for stepping machining can reduce the scrap generated during the formation of the sheet- S) can be reduced and the economical efficiency can be improved.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not to be limited to the details thereof and that various changes and modifications will be apparent to those skilled in the art. And various modifications and variations are possible within the scope of the appended claims.

10: fabric feed unit 20: first support plate
30: first laser unit 40: first meandering detection unit
50: first meandering correction unit 60: product conveying unit
70: second support plate 80: second laser unit
90: second meander detection unit 100: 2 meandering correction unit
110: Product Inventory
C1: first cutting position C2: second cutting position
LV1: first laser LV2: second laser
E1, E1 ': first cutting path E2: second cutting path

Claims (18)

1. A laser cutting apparatus for a stepping machining for dividing and forming a sheet-like product by laser cutting a sheet fabric formed by adhering a release film sheet to an adhesive applied to at least one surface of a metal sheet,
A first laser head for emitting a first laser beam having a first wavelength capable of selectively cutting the release film sheet and the adhesive material; and a second laser beam source for emitting a second wavelength capable of selectively cutting the metal sheet and a diameter of a beam spot of the first laser beam A second laser head for emitting a second laser beam having a beam spot having a relatively smaller diameter, and a first head driver for reciprocally feeding the first laser head and the second laser head along the width direction of the sheet fabric A first laser unit; And
A third laser head that emits the first laser, a fourth laser head that emits the second laser, and a third laser head that emits the third laser head and the fourth laser head in the longitudinal direction of the sheet fabric perpendicular to the width direction And a second laser unit for reciprocating the laser beam,
Wherein when the first laser and the second laser are irradiated, a stepped portion having a shape in which the metal sheet protrudes in the outer direction of the product relative to the release film sheet and the adhesive material is formed,
Wherein when the release film sheet is removed and a panel sheet is attached to an externally exposed adhesive material, the adhesive material is positioned inside the end face of the panel sheet and the metal sheet.
The method according to claim 1,
Wherein the first wavelength is from 9.3 탆 to 10.6 탆.
3. The method of claim 2,
Wherein the first laser is a carbon dioxide gas (CO 2 ) laser.
The method according to claim 1,
And the second wavelength is 1.06 탆 to 1.07 탆.
5. The method of claim 4,
And the second laser is an IR laser.
The method according to claim 1,
Further comprising a far-end feeding unit for feeding the sheet end to a first cutting position corresponding to the first laser unit,
Wherein the first laser unit cuts the sheet material fed to the first cutting position along the width direction to divide and form an intermediate product having a predetermined length from the sheet material end, Device.
The method according to claim 6,
Further comprising a product transfer unit for transferring the intermediate product from the first cutting position to a second cutting position corresponding to the second laser unit,
Characterized in that the second laser unit cuts the intermediate product conveyed to the second cut position along the longitudinal direction to divide and form the sheet-like product having a predetermined width and length from the intermediate product Laser cutting device for stepped machining.
8. The method of claim 7,
Further comprising a product inventory in which the sheet-like product is loaded,
Wherein the product transfer unit transfers the sheet-like product from the second cutting position to the product stock.
9. The method of claim 8,
The product transport unit includes:
A product transfer rail extending from the first cutting location to the product inventory via the second cutting location;
And a product transferring jig capable of holding and transporting the intermediate product and the sheet-like product, the product transferring jig being moved along the product transferring rail.
10. The method of claim 9,
The product transferring jig includes:
A first product transferring jig holding the intermediate product at the first cutting position and transferring the intermediate product to the second cutting position; And
And a second product transferring jig holding the sheet-like product at the second cutting position and transferring the sheet-like product to the product stock.
10. The method of claim 9,
The product transferring jig includes:
Characterized in that the intermediate product and at least one vacuum adsorbing member capable of vacuum adsorbing the sheet-like product are provided.
The method according to claim 1,
Wherein the first head driver has a first slider reciprocating along the width direction,
Wherein the first laser head and the second laser head are coupled to the first slider and are reciprocated together along the width direction.
13. The method of claim 12,
Wherein the first laser head and the second laser head are provided so as to face the release film sheet, respectively.
14. The method of claim 13,
The first laser unit feeds the first slider toward the other side of the first head driver and simultaneously operates the first laser head to cut the release film sheet and the adhesive, Wherein the slider is moved from the other side of the first head driver toward one side and the second laser head is operated to cut the metal sheet.
The method according to claim 1,
The second head driver has a second slider reciprocating along the longitudinal direction,
Wherein the third laser head and the fourth laser head are coupled to the second slider and are reciprocated together along the longitudinal direction.
16. The method of claim 15,
Wherein the third laser head and the fourth laser head are provided so as to face the release film sheet, respectively.
17. The method of claim 16,
Wherein the second laser unit feeds the second slider from one side of the second head driver toward the other side and at the same time activates the third laser head to cut the release film sheet and the adhesive material, Wherein the slider is moved from one side to the other side of the second head driver and the fourth laser head is operated to cut the metal sheet.
16. The method of claim 15,
Wherein the second head driver further includes a third slider provided on the second slider and reciprocating along the width direction,
Wherein the third laser head and the fourth laser head are coupled to the third slider and are reciprocated together along the width direction.
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