KR101657240B1 - Sewage pipe forming apparatus using uneven barrier wall for molding by controlling the width of the extruded strip - Google Patents

Sewage pipe forming apparatus using uneven barrier wall for molding by controlling the width of the extruded strip Download PDF

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Publication number
KR101657240B1
KR101657240B1 KR1020160030307A KR20160030307A KR101657240B1 KR 101657240 B1 KR101657240 B1 KR 101657240B1 KR 1020160030307 A KR1020160030307 A KR 1020160030307A KR 20160030307 A KR20160030307 A KR 20160030307A KR 101657240 B1 KR101657240 B1 KR 101657240B1
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South Korea
Prior art keywords
width
wall
uneven
profile
extrusion belt
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KR1020160030307A
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Korean (ko)
Inventor
김용삼
Original Assignee
대림프라스틱 주식회사
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D23/00Producing tubular articles
    • B29D23/001Pipes; Pipe joints
    • B29C47/0019
    • B29C47/02
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/22Corrugating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/22Corrugating
    • B29C53/24Corrugating of plates or sheets
    • B29C53/28Corrugating of plates or sheets transverse to direction of feed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/56Winding and joining, e.g. winding spirally
    • B29C53/562Winding and joining, e.g. winding spirally spirally
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/56Winding and joining, e.g. winding spirally
    • B29C53/58Winding and joining, e.g. winding spirally helically
    • B29C53/583Winding and joining, e.g. winding spirally helically for making tubular articles with particular features
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03FSEWERS; CESSPOOLS
    • E03F3/00Sewer pipe-line systems
    • E03F3/04Pipes or fittings specially adapted to sewers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/12Rigid pipes of plastics with or without reinforcement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/16Rigid pipes wound from sheets or strips, with or without reinforcement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/04Polymers of ethylene
    • B29K2023/06PE, i.e. polyethylene

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Public Health (AREA)
  • Water Supply & Treatment (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The present invention relates to a sewage pipe molding apparatus using an uneven barrier wall for molding by controlling the width of an extruded strip and more specifically, to a sewage pipe molding apparatus using an uneven barrier wall for molding by controlling the width of an extruded strip, comprising: a width control device including a power supply device; a width cutting device having a transfer cylinder; and an uneven barrier wall molding device.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a sewer pipe forming apparatus using an uneven barrier wall for forming an extrusion strip by controlling the width of an extrusion strip,

The present invention relates to a sewer pipe forming apparatus using an uneven wall formed by regulating the width of an extrusion belt. More particularly, the present invention relates to a sewer pipe forming apparatus using an uneven wall formed by adjusting the width of an extrusion belt, W "-shaped concavo-convex water wall is supplied to the inner diameter hollow of the profile to be formed into a unit with the profile, and the profile is spirally fed to the winder And more particularly, to a sewage pipe forming apparatus using a concavo-convex water-receiving wall that adjusts the width of an extrusion belt to be formed by feeding a joint member.

Conventionally, a profile having a baffle in the hollow of a double wall sewer pipe has been provided in various forms.

As for the double-walled pipes provided with such conventional awnings, a reinforcing member having a cavity formed therein is supplied through a synthetic resin extruder as a "method of forming a synthetic resin pipe having improved strength" of the prior application No. 0398452, and at the same time, In the case of manufacturing a synthetic resin pipe by spirally connecting the reinforcing member

A method of forming a synthetic resin tube having an improved strength for integrally fusing a high strength film having a width of 5 to 10 cm after the forming process of a synthetic resin pipe for forming a synthetic resin pipe by connecting the fitting material in a spiral form in a molding machine, However, such a structure of the reinforcing member (profile) is possible in the design drawing. Therefore, there are many problems in using the reinforcing member as a scaffold in the actual reinforcing member molding. That is, in order to form the same as the reinforcing member of the registered patent No. 0398452, the synthetic resin melted by the molding frame is extruded and cooled. In the hollow portion of the reinforcing member, "+", "◇", " The reinforcing member is cooled when cooled by the cooling water after passing through the molding die, and is time-hardened to be cured to cause warping, and the inner wall of the double wall tube is bent to generate friction. Particularly, Patent No. 0398452 relates to a method of forming a synthetic resin pipe having improved strength, and more particularly, to a reinforcing member for increasing the strength of a synthetic resin pipe, which can not be used as a water wall of a hollow tube. There is a problem that the fluid moves along the hollow tube.

In addition, Korean Patent No. 0458608 entitled "Structure of double wall sewage pipe" flows through a sewer pipe

Even if the wastewater flowing into the hollow is introduced into the hollow, it is prevented from further movement in the hollow portion, thereby preventing contamination of the soil and groundwater due to leakage of the wastewater due to damage of the outer wall of the pipe The double wall sewage pipe is provided with a supply step of supplying a raw material for synthetic resin to a raw material supplying part, a feeding step of heating and feeding the supplied raw material in a liquid phase and simultaneously feeding the raw material, a resin pipe having a hollow part In a conventional manufacturing process in which a double wall sewage pipe is manufactured through an extrusion step in which the extruded resin pipe is extruded and a coiling step in which the extruded resin pipe is wound in a spiral direction, By forming and continuously supplying a raw material for a sheet to be extruded from a separate extruding portion, And a capping film is provided on a hollow portion formed in a spiral shape along the circumferential wall of the main body. Regarding the construction of the profile, the " W "shaped cap film is formed inside the resin tube to form a profile, Since the forming rollers of the gear form are rotated to rotate when the forming film is formed by using the gear form forming rollers in the form of gears when forming the strips, the gears and the gears come into contact with each other, There was a problem in that it was molded.

In order to prevent the above drawbacks, Patent No. 0894522 discloses a dual wall pipe used as a sewer pipe, a water pipe, a drain pipe, a gut pipe, etc., in which a square hollow pipe is spirally wound and formed into a cylindrical double wall pipe The inner wall of the hollow tube of the synthetic resin square is worn by the vibration and wave of the fluid flowing inside (tap water, sewage, sewage, etc.) and the flow of the fluid during use, and the fluid flows into the hollow portion and moves The present invention provides a watertight film for preventing the movement of a fluid by joining a water wall member in a hollow tube and enhancing the strength of a double wall pipe, and the water wall molding machine is constituted by a first molding wheel and a second molding wheel in the form of a disk, A plurality of forming pins are provided on one surface of the forming wheel of the forming wheel, Sikimeuro continuously repeatedly molded as was to maintain the strength against the load of a double wall pipe is used as a drainpipe, ohsugwan, drain, constant pipe, water pipe, such as pipe storage tank.

However, such a conventional a water pipe wall can only block the flow of fluid moving inwardly in all of the upper, lower, left, and right sides of the inner diameter of the profile. However, In this case, since the profile is supplied to the inner diameter of the molding, the fusion is not normally performed on the slope and the order function can not be normally performed. In the process of being extruded from the extruder, However, since the width of the water wall is not constantly provided, the water wall function can not be normally performed.

In addition, since the conventional double wall sewer pipe is fed and melted to both sides of the profile, the joining member is supplied by extrusion to melt-bond the profiles, so that the joints corresponding to the widths or thicknesses of the profiles are supplied And the cost of the material is increased.

Document 1. Patent Registration No. 0398452 (registered on September 29, 2003) Document 2. Patent Registration No. 0894522 (registered on Apr. 15, 2009) Literature 3. Patent Registration No. 0458608 (Registered on November 10, 2004) Literature 4. Utility Model Registration No. 0307453 (Registered on March 03, 2003)

SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a double wall sewage pipe which is used as a sewer pipe, an upper pipe, a drain pipe, And the width and thickness of the extruded band can be adjusted.

Another object of the present invention is to provide a method of forming a profile by regulating the width and thickness of an extrusion belt and correcting the width again so as to form a profile while supplying the irregular water wall to melt the irregular wall on the inner surface of the profile, To be able to do so.

The present invention is connected to a second extruder for extruding a profile such that the uneven wall is supplied to the hollow and the slope is fused at the front of the uneven wall forming apparatus for forming the "W" type uneven wall by supplying the extruded strip from the first extruder And a cutting device for forming a water wall sewer pipe and cutting the pipe into a predetermined length by supplying a joining member from a joining nozzle provided in front of the second extruder in a winding device for feeding a profile by pulling a profile in a profile molding device, a cooling device and a pull- A sewage pipe forming apparatus using a concavo-convex water wall,
A width adjusting device for adjusting the width and the thickness of the slab by a first rolling device so that the slope is fused in the hollow in the process of feeding the slab, and a power supply device at the rear;
A width cutting device having a transfer cylinder for adjusting the position of the cutting knife on both sides so as to adjust the width of the extrusion belt to the right side of the width adjusting device;
The upper and lower protrusions and protrusions provided on the pair of upper and lower wheels are rotatably engaged with the upper and lower protrusions and recesses to form a "W" -shaped concave and convex wall, .

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In order to supply the inner diameter of a double wall sewer pipe used as a sewer pipe, an upper pipe, a drain pipe, a gutter pipe, etc., the compression rollers are installed in various stages before forming the rough water wall, It has the effect of providing width and thickness.

The present invention is characterized in that the width of an extrusion belt is controlled by a plurality of pressing rollers and the height is easily adjusted by a pair of irregular water wall forming devices to supply the irregular water wall, So that the irregular wall is firmly welded on the inner circumferential face of the profile, and the function of the wall can be accurately performed.

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a plan view of an installation state of an apparatus according to a preferred embodiment of the present invention; Fig.
Fig. 2 is a plan view of the installation state of the extrusion belt width adjusting device of the present invention
3 is a front view of the installation state of the extrusion belt width adjusting device of the present invention
Fig. 4 is a side view of the installation state of the extrusion belt width adjusting device of the present invention
5 is a front view of the installation state of the uneven wall forming apparatus of the present invention
Fig. 6 is a side view of the installation state of the uneven wall forming apparatus according to the present invention
7 is a front view of a main part of the uneven wall forming apparatus of the present invention
8 is a side sectional view showing a state in which the extrusion belt according to the present invention is formed into a concave /
9 is a front sectional view showing a state in which the extrusion belt of the present invention is formed into a concavo-convex water-
10 is a perspective view showing a state in which the irregular water wall of the present invention is supplied to the profile;
11 is a block diagram showing the most preferred embodiment of the present invention

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

FIG. 1 is a plan view of an installation state of an apparatus according to a preferred embodiment of the present invention, in which polyethylene (PE, HDPE) is supplied to a first extruder 10a and melted, Shaped extrusion strip 11 having a width and a thickness is extrusion-molded.

A width adjusting device 20 for adjusting the width and thickness required by the plurality of pressing rollers in the process of supplying the extrusion belt 11;

An uneven wall forming apparatus 40 for forming the uneven wall 12 so that the width of the width of the extruded strip 11 and the thickness of the extruded strip 11 to be supplied are adjusted to be "W"

(PE, HDPE) is supplied to the second extruder 61 and melted. Then, the outer diameter of the irregular wall 12 is quadrangularly wrapped, and the profile 13 is extrusion-molded A profile forming apparatus 60;

A cooling device 70 for supplying water to the outer diameter of the profile 13 so as to be cooled during the process of being extruded and supplied;

(80) installed at the rear of the cooling device (70) to pull and feed the profile (13) at a predetermined speed;

The PE 13 and the HDPE are supplied to the third extruder 91 and melted between the profiles 13 and supplied to the joining nozzle 92. [ A winding device 90 for supplying a joint member 19 to the water wall sewer pipe 10;

And a cutting device 95 which cuts the cooling water to a length of about 6 m by cooling water by supplying cooling water from the inner and outer diameters of the water wall sewage pipe 10.

Fig. 2 is a plan view of an installation state of the extrusion belt width adjusting apparatus of the present invention, Fig. 3 is a front view of the extrusion belt width adjusting apparatus of the present invention, State side view.

The width adjusting device 20 may be configured such that the first, second, and third rolling devices 210, 220, and 230 are continuously installed in the process of supplying the extrusion belt 11 that is extruded from the first extruder 10a, Rolled and supplied.

The first, second and third rolling apparatuses 210, 220 and 230 each have a pair of first, second and third upper rollers 211, 221 and 231, (212, 222, 232) are provided on the lower side.

An upper plate 213 is disposed above the middle plate 214 on which the first, second and third upper rollers 211, 221 and 231 are installed. The first, second, third and lower rollers 212, A guide shaft 216 is mounted on the upper plate 213 and the middle plate 214, the middle plate 215 and the lower plate 218, Axis 217 as shown in Fig.

A handle 217a is provided on the upper side of the handle shaft 217 so that the height of the middle plate 214 and the middle plate 215 can be adjusted.

A power supply device 240 is installed behind the second rolling device 220; The power supply device 240 is connected to the gear motor 241 and the gear shaft 242 to transmit power and the gear shaft 242 is provided with a helical gear 243 at a predetermined interval .

The gear spindle 242 is connected to the upper plate 213 and the lower plate 218. A second sprocket 244 and an intermediate sprocket 244 are provided at the rear of the second rolling device 220 to which the helical gear 243 is connected. 247 are connected to rotate together with the second and lower rollers 221, 222.

The second sprocket 244 is connected to the first sprocket 245 rotating together with the first and second rollers 211 and 212 by the first chain 246 from the upper side and the lower side.

The intermediate sprocket 247 is connected to the third sprocket 248, which rotates together with the third and lower rollers 231 and 232, from the upper side and the lower side by the second chain 249, respectively.

A width cutting device (not shown) is disposed on the right side of the third rolling device 230 of the power supply device 240 and comprises a transfer cylinder 251 for controlling the position of the cutting knife 252 at either or both ends of the extrusion belt 11. [ 250 to cut the outer end of the extruding belt 11 to form a precise width and supply the adjusting function.

The auxiliary cooling device 26 is provided on the right side of the width cutting device 250 for cooling the extrusion belt 11 by providing a nozzle 262 in the cooling tank 261 and supplying cooling water.

Fig. 5 is a front elevational view of the uneven wall forming apparatus according to the present invention, Fig. 6 is a side view of the uneven wall forming apparatus according to the present invention, and Fig. 7 is a front view of a main part of the uneven wall forming apparatus .

The uneven wall forming apparatus 40 for forming the uneven wall 12 while rotating the pair of upper and lower wheels 400 and 500 in the process of supplying the extruded belt 11 having a desired width in the form of a straight line, .

The upper and lower wheels 400 and 500 are installed to be connected to the central concave and convex upper and lower shafts 460 and 560 so that the upper and lower wheels 400 and 500 are rotated. Upper and lower uneven protrusions 410 and 510 are formed continuously along the circumferential direction in which the upper and lower uneven recesses 420 and 520 are formed at regular intervals and the upper uneven protrusion 410 is formed in the lower uneven groove 520 And the lower uneven protrusion 510 is rotatably engaged with the upper and lower wheels 400 and 500 in the upper uneven groove 420.

The protruding water receiving wall 12 is formed and rotated by moving the extruding band 11 to the upper and lower protruding protrusions 410 and 510 and the upper and lower protruding recesses 420 and 520.

The upper wheel 400 passes through the concave and convex middle plate 440 from the rear by the concave and convex axis 460 and the lower wheel 500 passes through the concave and convex middle plate 540 from the rear side by the concave and convex lower shaft 560.

In the upper and lower wheels 400 and 500, upper and lower cooling water through holes 401 and 501 are formed in the shape of a long hole or circular shape so that the cooling water supplied from the periphery moves to both sides to appropriately cool the unevenly- Are formed.

Concave and convex upper and lower plates 430 and 530 are connected to upper and lower sides of the concave and convex middle and lower plates 440 and 450 at regular intervals and connected to the concave and convex guide shaft 490 in the four directions.

The uneven helical gears 450 and 550 are connected to a pair of uneven helical gears 450 and 550 at the rear ends of the unevenness and the lower sides 460 and 560. The uneven helical gears 450 and 550 are passed through the uneven gear shaft 42, And the lower plates 430 and 530. The roughened gear shaft 42 is connected to the rugged motor 41 from the lower side.

A handle shaft 570 passes through the concave and convex middle and lower plates 440 and 540 and the concave and convex upper and lower plates 430 and 530 and a handle 580 is connected to the handle shaft 570.

The upper and lower protrusions and protrusions 410 and 510 protrude from the outer periphery of the upper and lower wheels 400 and 500 at regular intervals and have a rectangular shape with a predetermined width. And is formed to have a width wider than the width of the extrusion belt 11 so that the irregularly-shaped water receiving wall 12 has a "W" shape.

The number of the upper and lower cooling water through holes 401 and 501 formed in the upper and lower wheels 400 and 500 can be freely adjusted and the cooling water can be easily supplied from the upper and lower protrusions 410 and 510. [ The water hole 411 is formed in one or two of a square and a circle and both sides of the upper and lower protrusion protrusions 410 and 510 are provided with protrusive water barrier walls The separation preventing tuck 412 is provided.

Fig. 8 is a side sectional view showing a state in which the extrusion belt according to the present invention is formed into the uneven water wall and fed to the profile, Fig. 9 is a front sectional view showing a state in which the extrusion belt of the present invention is formed into the uneven water wall, 10 is a perspective view showing a state in which the irregular water wall of the present invention is supplied to the profile.

When the extrusion belt 11 is extruded and supplied from the lip die 11a, the thickness and the width of the extrusion belt 11 are adjusted by the width adjusting device 20, and then the concave and convex wall 12 having a desired height in the concave / And is cooled and then supplied to the hollow 14 of the profile 13 to be extruded in the profile molding apparatus 60 so that the irregular wall 12 is melted and bonded to the slope in the inner diameter hollow 14 of the profile 13, And when the profile 13 is cooled and supplied to the winding device 90, the joint member 19 is supplied between the profiles 13 to form the water wall sewer pipe 10.

When the extruding belt 11 having a predetermined width and thickness is extruded and supplied through a lip die 11a provided in front of a first extruder 10a which melts and feeds HDPE, Is formed so as to have a width that is slightly narrower than the width of the hollow (14) formed in the inner diameter of the profile (13) and has a width corresponding to the width of the hollow (14) in the front width adjuster (20).

The extrusion belt 11 supplied from the width adjusting device 20 is aligned with the height of the hollow 14 through the pair of upper and lower wheels 400 and 500 provided on the front uneven wall forming device 40 Shaped " W "-shaped irregular water-bearing wall 12 is formed and supplied.

The HDPE is melted and supplied in the second extruder 12 connected to the profile forming device 60 to which the uneven wall 12 is supplied at the center and the uneven wall 12 is placed in the hollow 14, The profile 13 is extruded.

The profile 13 is formed such that the concavo-convex water-receiving wall 12 is formed in the hollow 14 so that its width and height coincide with each other, and fusion-bonded on the slope so that the movement of water is blocked.

In the process of cooling and supplying the profile 13 in the cooling device 70, the drawing machine 80 is installed to feed the profile 13 at a constant speed.

The pulling machine 80 spirally feeds the winding device 90 in a cooled state while pulling the profile 13. The polyethylene extruder 91 is made of polyethylene HDPE, And the connecting member 19c connects the profiles 13 to each other through the rollers at the inner diameter and the outer diameter to form the water wall sewer pipe 10 in the molten state.

The water wall sewage pipe 10 formed in the winding device 90 is cut through a cutting device 95 to a length of 6 to 10 m.

The width adjusting device 20 is provided with a pair of first and second rollers 211 and 212 and a pair of second and third rollers 221 and 221 by installing first, 222 and the third and lower rollers 231, 232 to control and supply the correct width of the extrusion belt 11. [

When the handle 217a is rotated, the width adjusting device 20 adjusts the thickness of the extruding belt 11 as the handle shaft 217 rotates so that the middle and lower plates 214 and 215 approach or simultaneously move away from each other, And can be supplied accurately with a width corresponding to the width of the discharge tube 14.

The middle and lower plates 214 and 215 are guided through the guide shaft 126.

The rear power supply device 240 provides rotational power through a pair of helical gears 243 provided on a gear shaft 242 connected to the gear motor 241. The intermediate sprocket 247 and the first The sprocket 245 is connected to the first chain 246 and the second sprocket 244 and the third sprocket 248 are connected to be rotatable through the second chain 249 to form a pair of first, The rollers 211 and 212, the second and third rollers 221 and 222 and the third and fourth rollers 231 and 232 are rotated.

The pair of first and second rollers 211 and 212 and the second and third rollers 221 and 222 and the third and lower rollers 231 and 232 may be selectively used.

A width cutting device 250 is provided in front of the width adjusting device 20 to adjust the width of the extrusion belt 11 by controlling the position of the cutting knife 252 by driving the feed cylinder 251, In the case where the width of the extrusion belt 11 is not accurately adjusted from the width adjusting device 20, or it is difficult to reduce the width of the extrusion belt 11 too much, it is cut at both or both sides to adjust the correct width corresponding to the width of the hollow 14 So that the two sides of the hollow 14 can be precisely aligned with each other so that fusing can be performed so as not to leak water.

An auxiliary cooling device 260 is provided in front of the width cutting device 250 and cooling water is supplied from the nozzle 262 to the cooling tank 261 to cool the extrusion belt 11. [

The uneven wall forming apparatus 40 provided on the right side of the auxiliary cooling apparatus 260 includes upper and lower uneven grooves 420 and 520 provided on a pair of upper and lower wheels 400 and 500, The protrusions 410 and 510 are formed, and the extrusion belt 11 is supplied while rotating so as to be in a concave-convex shape.

The extrusion belt 11 has an elongated extrusion belt 11 which is rotated while being engaged with the upper protrusion protrusion 410, the upper protrusion groove 420, the lower protrusion protrusion 510 and the lower protrusion groove 520, W "-shaped concavo-convex water-receiving wall 12 is molded and supplied.

The uneven wall forming apparatus 40 is configured such that when the power of the uneven motor 41 is rotated by the uneven helical gears 450 and 550 through the uneven gear shaft 42 to rotate the uneven surface 460 and 560, The wheels 400 and 500 are rotated to form the concave and convex wall 12. When the handle 580 is rotated, the distance between the upper and lower plates 440 and 540 of the concave / So that the forming state of the irregularities 12 can be adjusted by adjusting the distance.

The upper and lower plates 440 and 540 of the concavities and convexities are guided through the concavoconvex guide shaft 490.

The cooling water supplied to the uneven wall forming apparatus 40 while molding the uneven wall 12 is supplied to the upper and lower wheels 400 and 500 and is supplied through the upper and lower cooling water through holes 401 and 501 to the uneven wall 12 And is supplied so as to be sufficiently cooled through the water holes 411 of the upper and lower uneven protrusions 410 and 510. The protrusions 410 and 510 are formed on both ends of the upper and lower uneven protrusions 410 and 510, The bump 412 is designed to be stable and precise by guiding the uneven wall 12 in a "W" shape so that it is prevented from being biased or released.

The uneven wall 12 is supplied to the center of the profile forming device 60 so that the upper and lower sides of the hollow 14 are joined at the fusion splice 15 and both sides of the hollow 14 are sideways and And fusion bonding is performed to form the profile 13.

The upper and lower uneven protrusions 410 and 510 are formed in the upper and lower uneven grooves 420 and 520 by controlling the distance between the uneven surface and the lower axes 460 and 560, It is possible to adjust the height of the concavo-convex water-wall 12 so as to match the size of the hollow 14 of the profile 13 by adjusting the height of the concavo- Walled sewage pipes 10 of two to three sizes can be formed through the sewage wall molding device 40. [

The profile 13 is formed by providing a state in which the slope is fused at the hollow 14 through the irregular wall 12 and the molding is performed after the molding of the water wall sewer pipe 10 by the hollow 14 of the profile 13, And the irregular water inlet wall 12 is installed in the hollow 14 in a "W" shape and is formed in the shape of a screw along the circumferential direction, thereby greatly improving the rigidity.

The height of the concave and convex wall 12 conforming to the hollow 14 of the profile 13 is provided through the concave and convex wall forming device 40 and the width is provided through the width adjusting device 40, The hollow 14 and the irregularity wall 12 are precisely matched with each other by exactly one or both additional cuts in the width cutting device 250 so that the irregularity wall 12 and the irregular wall 12 are welded together at the slope of the irregularity wall 12 and the hollow 14, .

BRIEF DESCRIPTION OF THE DRAWINGS The above and other features and advantages of the present invention will be more apparent from the following detailed description taken in conjunction with the accompanying drawings, in which: FIG.

end. Strip extrusion step

(10) in which polyethylene is fed to the first extruder (10a) and melted to extrude the extruded strip (11) in the form of a strip from the lip die (11a).

I. Width and thickness control step

The width of the hollow 14 is adjusted in the pair of first, second, third and lower rollers 211, 212, 221, 222, 231, and 232 in the process of feeding the extrusion belt 11 At the same time, a width adjustment step (S20) for adjusting the required thickness is performed.

All. The primary cooling step

And a primary cooling step (S30) in which cooling water is supplied to cool the extruding belt (11) in a process of adjusting the width and thickness of the extruding belt (11).

la. Uneven wall forming step

The upper and lower protrusions 410 and 510 protruding to the outer diameter of the upper and lower wheels 400 and 500 are supplied to the upper and lower protrusive grooves 420 (S40) of forming a concavo-convex water-receiving wall (12) by adjusting the distance between the concave and convex portions (460, 560)

hemp. Secondary cooling stage

And a secondary cooling step (S45) for cooling the uneven wall (12) while supplying cooling water to the uneven wall forming device (40).

bar. Step of supplying unevenness wall and extruding profile

The profile 13 in which the hollow 14 is formed is extruded by the second extruder 61 while the uneven water wall 12 is fed into the profile forming device 60, (Step S50) of supplying the uneven wall and the profile to be welded on the slope of the slab 14.

four. Profile Taking Step

And the profile drawing step S60 of pulling the formed profile 13 of the irregular water barrier wall 12 to the inner diameter of the inserter 80 is performed on the inner diameter.

Ah. Tertiary cooling step

The third cooling step S70 for cooling in the cooling device 70 in the process of the profile 13 in which the concavo-convex water barrier wall 12 is located in the hollow 14 and which cuts off the sewage is fed to the winding device 90 .

character. The joint member supply step

A jointing member feeding step S80 for feeding the joining member 19 made of molten resin between the profiles 13 while spirally supplying the profile 13 to the winding device 90 and shaping the water wall sewage pipe 10 .

car. Fourth cooling step

A fourth cooling step (S90) for supplying the cooling water to a portion where the joint member 19 and the profile 13 meet while supplying the joint member 19 between the profiles 13 and shaping the water wall sewage pipe 10, ).

Car. Cutting step

(S100) in which the water wall sewage pipe 10 is cut to have a length of 6 to 10 m in the process of discharging it.

The present invention is characterized in that a profile is formed by feeding a concavo-convex baffle having width and height adjusted and formed by fusion bonding in hollow and forming a space for saving raw materials of joint members through projections formed on both sides, And to provide a very useful invention which greatly improves the rigidity.

10: water wall sewage pipe 10a: first extruder
11: extruded strip 11a: lip die
12: Irregular water level 13: Profile
14: hollow 15: fusion splice
19: joint member 20: width adjusting device
40: Uneven wall forming apparatus 41: Uneven motor
42: Rough Gear Shaft 60: Profile forming device
61: Second extruder 70: Cooling device
80: winding machine 90: winding device
91: Third extruder 92: Coupling nozzle
95: Cutting device 210: First rolling device
211: first upper roller 212: first lower roller
213: top plate 214: middle top plate
215: Middle plate 216: Guide shaft
217, 570: handle shaft 217a, 580: handle
218: Lower plate 220: Second rolling device
221: second upper roller 222: second lower roller
230: third rolling device 231: third upper roller
232: third lower roller 240: power supply
241: Gear motor 242: Gear shaft
243: helical gear 244: second sprocket
245: first sprocket 246: first chain
247: Middle sprocket 248: Third sprocket
249: Second chain 250: Width cutting device
251: Feed cylinder 252: Cutting knife
260: auxiliary cooling device 261: cooling tank
400; Upper wheel 401: upper cooling water through hole
410: upper uneven protrusion 420: upper uneven groove
460: concave / convex shaft 500: lower wheel
501: lower cooling water through hole 510: lower uneven protrusion
520: Lower uneven groove

Claims (8)

The uneven wall 12 is supplied to the hollow 14 in front of the uneven wall forming apparatus for forming the "W" shaped uneven wall 12 by supplying the extruding belt 11 from the first extruder 10a, A cooling device 70 connected to a second extruder 61 for extruding the profile 13 to be welded and a cooling device 70 connected to the second extruder 61 and a winding device 90 for pulling and feeding the profile 13 from the drawing device 80, And a cutting device (95) for supplying a joint member from a joint nozzle (92) provided at the front of the extruder (91) to form a water wall sewer pipe and cutting it to a predetermined length,
The width and thickness of the first rolling apparatus 210 are adjusted so that the slope is fused in the hollow 14 in the process of feeding the extrusion belt 11, (20);
A width cutting device 250 having a transfer cylinder 251 for adjusting the position of the cutting knife 252 on both sides so as to adjust the width of the extrusion belt 11 to the right side of the width adjusting device 20;
The upper and lower protrusions 410 and 510 provided on the pair of upper and lower wheels 400 and 500 supplied from the width adjusting device 20 are separated from the upper and lower protrusive grooves 420, And a concavo-convex wall forming apparatus (40) for forming a concave and an irregular wall (12) of a "W"
delete The method according to claim 1,
The width adjusting device 20 includes a second rolling device 220 in which second and lower rollers 221 and 222 are installed at one side of the first rolling device 210;
Further comprising a third rolling device (230) having third and lower rollers (231, 232) installed on one side of the second rolling device (220)
The intermediate sprocket 247 disposed at the rear of the second rolling apparatus 220 and the third sprocket 248 disposed at the rear of the third rolling apparatus 230 are connected to the second chain 249, And the width of the extrusion belt (11) is adjusted by rotating the device (240) while receiving power. The extrusion belt is formed by adjusting the width of the extrusion belt.
delete The method according to claim 1,
The upper and lower protrusions and protrusions 41 and 510 protruding from the outer diameter of the upper and lower wheels 400 and 500 are formed in a rectangular shape so as to be wider than the width of the extrusion belt 11, &Quot;, and the width of the extruded belt is adjusted to form the uneven wall (12).
The method according to claim 1,
Wherein the upper and lower wheels (400, 500) are provided with upper and lower cooling water through holes (401, 501) in the form of slots to supply cooling water to the uneven wall forming apparatus (40) Wherein the width of the sidewall forming device is adjusted by the width of the sidewall forming device.
6. The method of claim 5,
The upper and lower protrusions 410 and 510 protrude from the outer periphery of the upper and lower wheels 400 and 500 at regular intervals and have a predetermined width in a side view. 500), and the width of the extrusion belt (11) is larger than the width of the extrusion belt (11).
The method according to claim 1,
The upper and lower protrusion protrusions 410 and 510 further include a release protrusion 412 for controlling the position of the protrusion wall 12 at the outer end. Used sewage pipe molding device.
KR1020160030307A 2016-03-14 2016-03-14 Sewage pipe forming apparatus using uneven barrier wall for molding by controlling the width of the extruded strip KR101657240B1 (en)

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Application Number Priority Date Filing Date Title
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100307453B1 (en) 1999-02-19 2001-09-26 김순택 Cathode of Lithium ion secondary battery
KR100398452B1 (en) 2001-02-15 2003-09-26 손정윤 a
KR100458608B1 (en) 2003-01-20 2004-12-03 주식회사 폴리텍 Structure of cesspipe
KR100883552B1 (en) * 2007-02-16 2009-02-13 김태환 pure ocher panel board and its manufacturing method
KR20090025080A (en) * 2007-09-05 2009-03-10 주식회사 폴리텍 Apparatus for forming twin-wall pipe having shielding member and forming method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100307453B1 (en) 1999-02-19 2001-09-26 김순택 Cathode of Lithium ion secondary battery
KR100398452B1 (en) 2001-02-15 2003-09-26 손정윤 a
KR100458608B1 (en) 2003-01-20 2004-12-03 주식회사 폴리텍 Structure of cesspipe
KR100883552B1 (en) * 2007-02-16 2009-02-13 김태환 pure ocher panel board and its manufacturing method
KR20090025080A (en) * 2007-09-05 2009-03-10 주식회사 폴리텍 Apparatus for forming twin-wall pipe having shielding member and forming method thereof
KR100894522B1 (en) 2007-09-05 2009-04-22 주식회사 폴리텍 Apparatus for forming twin-wall pipe having shielding member and forming method thereof

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