KR101615628B1 - Ultrasonic testing device about flaw of subject - Google Patents
Ultrasonic testing device about flaw of subject Download PDFInfo
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- KR101615628B1 KR101615628B1 KR1020150078083A KR20150078083A KR101615628B1 KR 101615628 B1 KR101615628 B1 KR 101615628B1 KR 1020150078083 A KR1020150078083 A KR 1020150078083A KR 20150078083 A KR20150078083 A KR 20150078083A KR 101615628 B1 KR101615628 B1 KR 101615628B1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/26—Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B3/00—Measuring instruments characterised by the use of mechanical techniques
- G01B3/12—Measuring wheels
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/221—Arrangements for directing or focusing the acoustical waves
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/26—Arrangements for orientation or scanning by relative movement of the head and the sensor
- G01N29/265—Arrangements for orientation or scanning by relative movement of the head and the sensor by moving the sensor relative to a stationary material
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/32—Arrangements for suppressing undesired influences, e.g. temperature or pressure variations, compensating for signal noise
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L2101/00—Uses or applications of pigs or moles
- F16L2101/30—Inspecting, measuring or testing
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/26—Scanned objects
- G01N2291/263—Surfaces
- G01N2291/2636—Surfaces cylindrical from inside
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- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Pathology (AREA)
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Acoustics & Sound (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The present invention relates to a method for inspecting a defect in a test object (S) by receiving an ultrasonic wave into a test object (S) and radiating ultrasonic waves into the test object (S) The present invention relates to an apparatus for inspecting a defect in a test piece using an ultrasonic wave, wherein the defect inspection performance is improved by reducing the attenuation rate of the ultrasonic wave by forming a water film in close contact with the inside of the test object (S)
The present invention relates to an ultrasonic diagnostic apparatus for detecting defects in a subject (S) by receiving ultrasonic waves into a cylindrical object (S) and irradiating ultrasonic waves to the object (S) A sample defect inspection apparatus comprising: a frame (10); (60) connected to the frame (10) by an elastic connecting means (65) having an outer peripheral surface corresponding to the inner surface of the body (S) and pressing the body (S) so as to contact the inner surface; An ultrasonic transmission / reception unit 70 mounted on the operation unit 60 to transmit / receive ultrasonic waves to / from the subject S; An ejection unit for ejecting water to be mounted on the operation unit 60 so that a water film is formed between the ultrasonic transmission / reception unit 70 and the inspected object S; And a controller for detecting a defective part of the inspected object S on the basis of the reflected wave detected by the ultrasonic transmission / reception unit 70. [
Description
More particularly, the present invention relates to an apparatus for inspecting a defect in a test object using ultrasound, and more particularly, to a defect inspection apparatus for inspecting a defect in a test object by introducing ultrasonic waves into a test object and entering a cylindrical test object such as a pipe, The present invention relates to an apparatus for inspecting a defect in a test body using an ultrasonic wave, which inspects defects and improves defect inspection performance by reducing the attenuation rate of ultrasonic waves by forming a water film in close contact with the inside of the body in response to contaminants or diameter changes in the body. will be.
Nondestructive testing is the inspection of parts of a subject, such as a machine or a device, without damage or damage, and radiation, ultrasound, and eddy currents are used. Among various kinds of test objects such as a machine or a device, the present invention focuses on a test object, for example, a pipe that is inserted into the test object and performs nondestructive testing over the entire 360 ° range. Therefore, the following description will focus on the pipe of the subject.
A pipe refers to a thin and long pipe which is hollow and is widely used in daily life such as water pipes and gas pipes and also in various industrial facilities. The pipe used in the mine is compressed air which is used as fresh air or power for mine It is also used for sending to mines.
Among them, LDPE (Low Density Poly Ethylene) high pressure pipe is a pipe which operates under severe conditions of about 3,000 bar and internal pressure of about 250 ℃. It is manufactured by a barrel manufacturing method, to be. Since the pipes are used under these harsh conditions, if accidents caused by cracks occur, they can lead to large accidents and serious problems may occur in production.
Therefore, it is necessary to inspect the LDPE high-pressure pipe for cracks. However, since the cooling jacket is wrapped around the outer periphery of the pipe, it is impossible to inspect the LDPE pipe from the outside. Therefore, there is a need to develop an inspection apparatus capable of inspecting the inside and outside of the pipe.
The inspection of the LDPE high pressure pipe used in the past is based on Eddy Current Testing (ECT). Since it is possible to detect only defects on the inner surface by inserting into the pipe, it is impossible to inspect between the outer surface and the inner surface and the outer surface, Because of the lack of confirmation of the site of inspection at the fast inspection speed, the reliability of the inspection was lowered. As the probe was not flexible enough to change the inside diameter, it was impossible to inspect the pipe defect for the area where the polymer was stuck inside the pipe .
On the other hand, as a technique for inspecting a defective portion of a test object such as a pipe using ultrasonic waves, there is disclosed a "head rotating ultrasonic diagnostic apparatus (hereinafter referred to as " prior art "Quot;).
The above-mentioned prior art discloses an ultrasonic diagnostic apparatus for diagnosing a defective part of the test object in accordance with a waveform or a reception time of a received ultrasonic signal by being inserted into a test object such as a pipe, emitting and receiving ultrasonic waves inside the test object, A rotary head provided with an ultrasonic sensor for emitting and receiving ultrasound in a direction perpendicular to the rotary shaft; a body connected to the rotary head and rotating the rotary head; A sensor control board for converting an ultrasonic signal received from the sensor into a digital signal and outputting the converted digital signal as an optical signal, and a sensor control board having one end connected to the sensor control board and the other end extending to the inside of the body, An optical fiber which is fixed to the body and is separated from the other end of the optical fiber, And a lens which is provided between the other end of the optical fiber and the optical receiver and concentrates the diffusion of the light output from the optical fiber to the optical receiver .
However, when there is a section in which the inside diameter of the test object is changed, there is a problem in that the outside diameter of the diagnostic apparatus can not be changed with respect to the section, and thus it is impossible to pass through the section or inspect the section.
In addition, in the above-described prior art, there is a problem that the accuracy and precision of defects in the inside of the subject are deteriorated because energy loss occurs when the ultrasonic waves emitted from the ultrasonic sensor are reflected when they enter the subject, which is a dense medium.
In addition, there is a problem in that it is difficult to grasp the position and the degree of the defect inside the subject while rotating the rotary head equipped with the ultrasonic sensor in the state where the energy of the ultrasonic wave is lost as described above, .
Disclosure of the Invention The present invention has been made in view of the above problems, and it is an object of the present invention to provide an ultrasonic diagnostic apparatus and a method for detecting a defect in a subject by entering a cylindrical object such as a pipe, emitting ultrasonic waves to the object, The present invention also provides an apparatus for inspecting a defect of a test object using ultrasonic waves that are closely attached to the inside of the test object in response to contaminants and changes in diameter of the inside of the test object.
Another object of the present invention is to provide an apparatus for inspecting a defect of a test object using an ultrasonic wave capable of reducing a decay rate of an ultrasonic wave through formation of a water film.
According to an aspect of the present invention, there is provided an apparatus for inspecting a defect in a test object using ultrasonic waves, the apparatus comprising: An apparatus for inspecting a defect of a test object using an ultrasonic wave to inspect a defect of the inspected object by receiving a reflected wave reflected therefrom, the apparatus comprising: a frame; An operating portion having an outer circumferential surface corresponding to the inner surface of the body and connected to the frame by elastic connecting means for pressing the inner circumferential surface of the body so as to contact the inner surface of the body; An ultrasonic transmission / reception unit mounted on the operation unit to transmit / receive ultrasonic waves to / from the subject; An ejection unit that ejects water to be mounted on the operation unit to form a water film between the ultrasonic transmission / reception unit and the subject; And a control unit for detecting a defective part of the inspected object through the data on the reflected wave detected by the ultrasonic transmission / reception unit.
The ultrasonic transducer includes a longitudinal ultrasonic wave unit arranged to transmit ultrasonic waves in an oblique direction and arranged in the longitudinal direction of the inspected object to detect longitudinal defects of the inspected object, And a transverse ultrasonic wave unit arranged in the circumferential direction of the body to be examined.
And a water film forming part protruding from the actuating part around an outer periphery of the export part and the ultrasonic transmitting / receiving part so that water ejected between the ultrasonic transmitting / receiving part and the inspected object is stored for a predetermined time or more from the export part to form a water film.
At both ends of the frame, a centering portion for adjusting the center axis of the operation portion to coincide with the central axis of the test body is mounted.
Further, a distance sensor for detecting the entry distance into the subject is further provided.
In addition, a base unit is connected to one end of the frame, and an angle conversion unit is provided between the frame and the base unit to rotate the frame relative to the base unit to change the transmission angle of the ultrasonic transmission / reception unit.
According to the apparatus for inspecting a defect of a test object using ultrasonic waves according to the present invention, defects in a test object are inspected by entering a cylindrical test object such as a pipe, radiating ultrasonic waves to the test object, and receiving reflected waves reflected at the defective part, It is possible to closely adhere to the inside of the subject in response to a pollutant or a diameter change of the inside of the subject, and it is also possible to inspect the defect of the subject even in a region where the subject is contaminated or the diameter changes.
Further, according to the present invention, since the decay rate of the ultrasonic wave can be reduced through the formation of the water film, there is an advantage that more accurate and precise defect inspection is possible.
1 is a perspective view showing a configuration of an apparatus for inspecting a defect of a test object using ultrasonic waves according to the present invention,
FIG. 2 is a sectional view showing the configuration of an apparatus for inspecting a defect in a test object using ultrasonic waves according to the present invention,
Fig. 3 is an enlarged view of a portion A in Fig. 2,
4 is an enlarged view of a portion B in Fig. 2,
Fig. 5 is an enlarged view of part C of Fig. 2,
6 is a view showing an ultrasonic wave radiating state in the ultrasonic transmitting / receiving unit according to the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, an apparatus for inspecting a defect of a test body using ultrasonic waves according to the present invention will be described in detail with reference to the accompanying drawings.
FIG. 1 is a perspective view showing the configuration of a test apparatus for inspecting a test object using ultrasonic waves according to the present invention, and FIG. 2 is a sectional view showing the configuration of a test apparatus for inspecting a test object using ultrasonic waves according to the present invention. 2 (b) to 2 (f) are sectional views taken along lines D-D ', E-E', F-F ', G-G' and H-H ' Fig. FIG. 3 is an enlarged view of part A of FIG. 2, FIG. 4 is an enlarged view of part B of FIG. 2, and FIG. 5 is an enlarged view of part C of FIG. 6 is a diagram showing an ultrasonic wave emission state in the ultrasonic transmission / reception unit according to the present invention.
The apparatus for inspecting a
In more detail, the
The
A
The
As shown in Figs. 1, 2A, 2B, and 3 and Fig. 3, at both ends of the
A
The positional relationship between the
The
As shown in FIGS. 1, 2 (a), 2 (c) and 2 (d), the ultrasonic transmitting / receiving
The ultrasonic transmitting and receiving
In other words, the longitudinal
Further, since the angular range in which defects can be inspected by one
At this time, the ultrasonic waves radiated to the respective
That is, according to the present invention, as shown in FIG. 2 (a) and FIG. 4, water is sprayed to the
1 and 4, the water jetted between the ultrasonic transmitting / receiving
Meanwhile, the controller performs a function of detecting a defective part of the subject S by synthesizing the data about the reflected wave sensed by the ultrasonic transmitting / receiving
Next, the operation of the apparatus for inspecting a test body using ultrasonic waves according to the present invention will be described.
When the
The
The
Also, when the external force to the operating
In this state, the
The data on the reflected wave received by the ultrasonic transmission /
In addition, the number and angle of the
On the other hand, the water pumped from the pump is ejected through the through
Since the ultrasonic transmitting and receiving
Although the present invention has been described in connection with the preferred embodiments mentioned above, various other modifications and variations will be possible without departing from the spirit and scope of the invention. It is, therefore, to be understood that the appended claims are intended to cover such modifications and changes as fall within the true scope of the invention.
10: frame 11: second groove
20: base portion 21: first groove
30: angle conversion unit 31: ball
33: spring
40: centering part 41: wheel
43: arm
50: Distance sensor
60: operating part 63: through hole
65: elastic connecting means
67: Screw
69: spring
70: ultrasound transmitting / receiving unit 71: longitudinal ultrasound unit
73: transverse ultrasonic unit
80: Export Department 81: Hose
90:
100: Inspection device for defects of a sample using ultrasonic waves
O: center axis S: sample
Claims (6)
A frame 10;
(60) connected to the frame (10) by an elastic connecting means (65) having an outer peripheral surface corresponding to the inner surface of the body (S) and pressing the body (S) so as to contact the inner surface;
An ultrasonic transmission / reception unit 70 mounted on the operation unit 60 to transmit / receive ultrasonic waves to / from the subject S;
An ejection unit 80 for ejecting water to be mounted on the operation unit 60 so as to form a water film between the ultrasonic transmission / reception unit 70 and the inspected object S;
A controller for detecting a defective part of the subject S through data on reflected waves sensed by the ultrasonic transmission / reception unit 70; And
The exports section 80 and the ultrasonic transmitting and receiving section 70 are arranged so as to surround the exiting section 80 so that the water jetted between the ultrasonic transmitting and receiving section 70 and the inspected object S is stored for a predetermined time or more from the exports section 80, And a water film forming part (90) protruding from the actuating part (60).
The ultrasonic transmission / reception unit (70)
And is configured to transmit ultrasonic waves in an oblique direction,
A longitudinal ultrasonic unit 71 arranged in the longitudinal direction of the subject S for detecting longitudinal defects of the subject S and a longitudinal ultrasonic unit 71 for detecting the circumferential defects of the subject S, And a transverse ultrasonic wave unit (73) arranged in the circumferential direction of the specimen (S).
Further comprising a distance sensor (50) for detecting an entry distance to the inside of the subject (S).
A centering unit 40 is mounted on both ends of the frame 10 to adjust the central axis of the frame 10 to coincide with the central axis of the operation unit 60 with respect to the center axis of the subject S. [ An apparatus for inspecting defects of a test object using ultrasonic waves.
A base portion 20 is connected to one end of the frame 10,
An angle conversion unit (not shown) that can rotate the frame 10 with respect to the base unit 20 is provided between the frame 10 and the base unit 20 to change the transmission angle of the ultrasonic transmission / 30. The apparatus for inspecting a defect in a body using ultrasonic waves according to claim 21,
Priority Applications (1)
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KR1020150078083A KR101615628B1 (en) | 2015-06-02 | 2015-06-02 | Ultrasonic testing device about flaw of subject |
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KR1020150078083A KR101615628B1 (en) | 2015-06-02 | 2015-06-02 | Ultrasonic testing device about flaw of subject |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106846785A (en) * | 2017-01-05 | 2017-06-13 | 南京工程学院 | A kind of solar water heater data transmission system of utilization ultrasonic wave |
KR20190082583A (en) | 2018-01-02 | 2019-07-10 | 조선대학교산학협력단 | Apparatus and method for detecting defects in pipeline |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20090087675A (en) * | 2008-02-13 | 2009-08-18 | 두산중공업 주식회사 | Support device of ultrasonic testing apparatus |
KR101255837B1 (en) * | 2013-01-10 | 2013-04-17 | 나우 주식회사 | Automatic ultrasonic testing apparatus |
KR101308160B1 (en) * | 2013-07-02 | 2013-09-12 | 한국서부발전 주식회사 | Inspection device for z-cover tenon of turbine rotor bucket using multi-ultrasonic detectors |
KR101377454B1 (en) * | 2014-01-28 | 2014-04-07 | (주)인스펙트 | Automatic ultrasonic testing device |
KR101424070B1 (en) | 2013-02-08 | 2014-07-28 | 전남대학교산학협력단 | Ultrasonic inspection device with rotatable head |
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2015
- 2015-06-02 KR KR1020150078083A patent/KR101615628B1/en active IP Right Grant
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20090087675A (en) * | 2008-02-13 | 2009-08-18 | 두산중공업 주식회사 | Support device of ultrasonic testing apparatus |
KR101255837B1 (en) * | 2013-01-10 | 2013-04-17 | 나우 주식회사 | Automatic ultrasonic testing apparatus |
KR101424070B1 (en) | 2013-02-08 | 2014-07-28 | 전남대학교산학협력단 | Ultrasonic inspection device with rotatable head |
KR101308160B1 (en) * | 2013-07-02 | 2013-09-12 | 한국서부발전 주식회사 | Inspection device for z-cover tenon of turbine rotor bucket using multi-ultrasonic detectors |
KR101377454B1 (en) * | 2014-01-28 | 2014-04-07 | (주)인스펙트 | Automatic ultrasonic testing device |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106846785A (en) * | 2017-01-05 | 2017-06-13 | 南京工程学院 | A kind of solar water heater data transmission system of utilization ultrasonic wave |
KR20190082583A (en) | 2018-01-02 | 2019-07-10 | 조선대학교산학협력단 | Apparatus and method for detecting defects in pipeline |
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