KR101591418B1 - Shield cable - Google Patents

Shield cable Download PDF

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KR101591418B1
KR101591418B1 KR1020150031698A KR20150031698A KR101591418B1 KR 101591418 B1 KR101591418 B1 KR 101591418B1 KR 1020150031698 A KR1020150031698 A KR 1020150031698A KR 20150031698 A KR20150031698 A KR 20150031698A KR 101591418 B1 KR101591418 B1 KR 101591418B1
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South Korea
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layer
surround
wire
weight
braided
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KR1020150031698A
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Korean (ko)
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김태선
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국제케이블(주)
선문대학교 산학협력단
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/02Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/46Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes silicones
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/0045Cable-harnesses
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/02Disposition of insulation
    • H01B7/0208Cables with several layers of insulating material
    • H01B7/0225Three or more layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/04Flexible cables, conductors, or cords, e.g. trailing cables
    • H01B7/041Flexible cables, conductors, or cords, e.g. trailing cables attached to mobile objects, e.g. portable tools, elevators, mining equipment, hoisting cables

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  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Insulated Conductors (AREA)

Abstract

The present invention relates to a shield cable. The shield cable comprises: a conducting wire; a Teflon layer stacked to surround an outer circumferential surface of the conducting wire; a nonwoven layer stacked to surround the Teflon layer; an aluminum tape layer stacked to surround the nonwoven layer; a braided layer stacked to surround the aluminum tape layer; a paper tape layer surrounding the braided layer; and a silicone sheath layer surrounding the paper tape layer. The braided layer is braided with a wire and cotton. The wire has a structure in which a composition synthesized with 20 wt% of nickel and 80 wt% of tin is coated on a copper wire. The silicone sheath layer includes a composition of 50 to 60 wt% of siloxane and silicone, di-Me, Me vinyl, vinyl group-terminated (CAS No. 68083-18-1); 20 to 30 wt% of silicon dioxide; 10 to 20 wt% of quartz (SiO_2); 1 to 10 wt% of siloxane and silicone, di-Me, hydroxy-terminated (CAS No. 70131-67-8); and 1 to 10 wt% of other additives.

Description

차폐케이블{Shield cable}Shielded cable {Shield cable}

본 발명은 차폐케이블에 관한 것으로, 보다 구체적으로는 차량의 헤드램프 등에 적용되는 전력케이블로 사용되는 차폐케이블에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a shielded cable, and more particularly, to a shielded cable used as a power cable applied to a head lamp or the like of a vehicle.

최근, 다양한 전기, 전자기기의 이용이 급증함에 따라, 전자 노이즈 또는 전자간섭(electromagnetic interference: EMI)의 문제가 대두되고 있다. 특히 자동차에 사용되는 케이블의 경우 노이즈가 발생되면, 제어장치의 오작동, 급발진 등의 안전사고의 원인이 될 수 있고, 오디오 잡음 등의 원인이 될 수 있다. 2. Description of the Related Art In recent years, as the use of various electric and electronic devices has increased, electromagnetic noise (EMI) has become a problem. Particularly, in the case of a cable used for an automobile, if noise is generated, it may cause a safety accident such as a malfunction of the control device or sudden emergence, which may cause audio noise or the like.

따라서 케이블 제조시 이러한 노이즈를 제거할 수 있는 차폐효과를 가질 것이 요구되고 있다.Therefore, it is required to have a shielding effect that can eliminate such noise when manufacturing cables.

종래의 경우에는 차폐케이블의 제조시에 차폐효과 향상을 위해 도 1에 도시된 바와 같이, 금속사로 편조된 차폐제를 외피로 사용하였다. 그러나 이러한 차폐케이블은 내구성이 강한 반면에 인접되는 다른 케이블을 마모시키는 문제점이 발생된다. In the conventional case, as shown in FIG. 1, a shielding agent braided with a metal wire was used as a sheath for improving the shielding effect in the production of the shielded cable. However, such a shielded cable has a high durability, while causing a problem of abrading other adjacent cables.

또한, 외피가 수지 형태로 이루어진 것도 사용되었으나, 열이 발생되는 경우 연기가 발생되거나 녹아 점착되는 문제가 발생되었다. In addition, although the outer shell is made of a resin, there is a problem that when heat is generated, smoke is generated or melted and adhered.

이에 따라 내구성을 가지면서도 열에 강하고 차폐효과를 가지는 차폐케이블의 필요성이 높아지고 있는 실정에 있다.Accordingly, there is a need for a shielded cable that has durability and is resistant to heat and has a shielding effect.

대한민국 등록실용신안공보 제20-0411799호(2006.03.13.)Korean Utility Model Registration No. 20-0411799 (Mar. 13, 2006)

따라서, 본 발명의 목적은 상기한 종래의 문제점을 극복할 수 있는 차폐케이블을 제공하는 데 있다.SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a shielded cable capable of overcoming the above-described conventional problems.

본 발명의 다른 목적은 내구성을 가지면서도 열에 강하고 차폐효과를 가지는 차폐케이블을 제공하는 데 있다.Another object of the present invention is to provide a shielded cable having durability, heat resistance and shielding effect.

본 발명의 또 다른 목적은 내마모성, 난연성, 내열성을 만족하는 차폐케이블을 제공하는 데 있다.It is still another object of the present invention to provide a shielded cable that satisfies wear resistance, flame retardancy, and heat resistance.

상기한 기술적 과제들의 일부를 달성하기 위한 본 발명의 구체화에 따라, 본 발명에 따른 차폐 케이블은, 도선과; 상기 도선의 외주면을 감싸도록 적층되는 테프론층과; 상기 테프론층을 감싸도록 적층되는 부직포층과; 상기 부직포층을 감싸도록 적층되는 알루미늄 테이프층과; 상기 알루미늄 테이프층을 감싸도록 적층되는 편조체층과; 상기 편조체층을 감싸도록 형성되는 종이테이프층과; 상기 종이테이프층을 감싸도록 형성되는 실리콘 쉬즈(sheath)층을 구비하되, 상기 편조체층은, 와이어와 면으로 편조되고, 상기 와이어는, 구리선에 니켈 20중량%와 주석 80중량% 로 합성된 조성물이 코팅된 구조를 가지며, 상기 실리콘 쉬즈층은, Siloxanes and Silicones, di-Me, Me vinyl, vinyl group-terminated(CAS NO.:68083-18-1) 50~60 중량%; Silicon dioxide 20~30중량%; Quartz(SiO2) 10~20중량%; Siloxanes and Silicones, di-Me, hydroxy-terminated(CAS NO.:70131-67-8) 1~10중량% 및 기타첨가물 1~10중량%의 조성비를 가진다.According to an embodiment of the present invention, a shielded cable according to the present invention includes: a lead; A Teflon layer laminated so as to surround the outer circumferential surface of the conductor; A nonwoven fabric layer laminated to cover the Teflon layer; An aluminum tape layer laminated to cover the nonwoven fabric layer; A braid layer laminated so as to surround the aluminum tape layer; A paper tape layer formed to surround the braid layer; And a silicone sheath layer formed to surround the paper tape layer, wherein the braid layer is braided with a wire and the wire is made of a composition comprising 20 wt% of nickel and 80 wt% of tin in copper wire 50 to 60% by weight of Siloxanes and Silicones, di-Me, Me vinyl, and vinyl group-terminated (CAS No. 68083-18-1); 20-30% by weight of silicon dioxide; 10 to 20% by weight of Quartz (SiO2); 1 to 10% by weight of Siloxanes and Silicones, di-Me, hydroxy-terminated (CAS No. 70131-67-8) and 1 to 10% by weight of other additives.

상기 차폐케이블은 자동차 헤드램프용 케이블일 수 있다.The shielded cable may be a cable for an automobile head lamp.

본 발명에 따르면, 내구성을 가지면서도 열에 강하고 차폐효과를 가지며, 내마모성, 난연성, 내열성, 유연성을 만족함과 동시에 노이즈 감소효과를 가지게 된다.INDUSTRIAL APPLICABILITY According to the present invention, it has durability, has a strong heat shielding effect, satisfies wear resistance, flame retardancy, heat resistance, flexibility and noise reduction effect.

도 1은 종래기술에 따른 차폐케이블 사진이고,
도 2는 본 발명의 일 실시예에 따른 차폐케이블의 단면도이다.
1 is a photograph of a shielded cable according to the prior art,
2 is a cross-sectional view of a shielded cable according to an embodiment of the present invention.

이하에서는 본 발명의 바람직한 실시예가, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 본 발명의 철저한 이해를 제공할 의도 외에는 다른 의도 없이 상세히 설명될 것이다.Hereinafter, preferred embodiments of the present invention will be described in detail without departing from the purpose of providing a thorough understanding of the present invention to a person having ordinary skill in the art to which the present invention belongs.

도 2는 본 발명의 일 실시예에 따른 차폐케이블(100)의 단면도이다.2 is a cross-sectional view of a shielded cable 100 according to an embodiment of the present invention.

도 2에 도시된 바와 같이, 본 발명의 일 실시예에 따른 차폐케이블(100)은, 도선(110), 테프론층(120), 부직포층(130), 알루미늄테이프층(140), 편조체층(150), 종이테이프층(160), 및 실리콘 쉬즈(sheath)층(170)의 적층구조를 가진다.2, a shielded cable 100 according to an exemplary embodiment of the present invention includes a lead 110, a Teflon layer 120, a nonwoven fabric layer 130, an aluminum tape layer 140, 150, a paper tape layer 160, and a silicone sheath layer 170. [

상기 도선(110)은 구리선에 주석이 도금된 구성으로 통상 서로 다른 색깔(초록색(G), 흰색(W), 노랑색(Y)의 상기 테프론층(120)으로 코팅 적층된 구조로 복수개로 구비될 수 있다. 즉 상기 테프론층(120)으로 피복된 도선(110)이 복수개로 구비되게 된다. The conductive lines 110 are formed by plating a copper wire with tin and are generally provided in a structure in which the Teflon layer 120 of different colors (green (G), white (W), and yellow (Y) A plurality of wires 110 covered with the Teflon layer 120 are provided.

상기 테프론층(120)은 테프론 소재로 상기 도선(110)의 외주면을 감싸도록 적층되는 층으로, 내열성, 내구성, 절연성 및 이형성을 위한 것이다. 상기 테프론층(120)의 내열온도조건은 360~380℃의 범위를 가질 수 있다.The Teflon layer 120 is a Teflon layer that is laminated so as to surround the outer circumferential surface of the lead 110, and is for heat resistance, durability, insulation, and releasability. The heat-resistant temperature condition of the Teflon layer 120 may range from 360 to 380 ° C.

상기 부직포층(130)은 상기 테프론층(120)을 감싸도록 적층된다. 상기 테프론층(120)에 피복된 도선(110)이 복수개인 경우에는 상기 테프론층(120)으로 피복된 복수의 도선(110)들 전체를 감싸는 형태로 구비된다. The nonwoven fabric layer 130 is laminated so as to surround the Teflon layer 120. When the plurality of conductive lines 110 are covered with the Teflon layer 120, the plurality of conductive lines 110 covered with the Teflon layer 120 may be entirely enclosed.

상기 부직포층(130)은 케이블의 신축성 및 인장 내구성을 위한 것으로 폴리에스테르 재질의 부직포가 이용될 수 있다.The nonwoven fabric layer 130 may be a nonwoven fabric made of a polyester material for stretchability and tensile durability of the cable.

상기 알루미늄 테이프층(140)은 상기 부직포층(130)을 감싸도록 적층된다. 상기 알루미늄 테이프층(140)은 알루미늄 호일 또는 알루미늄 테이프를 이용하여 상기 부직포층(130)을 감싸도록 형성 구비된다. 상기 알루미늄 테이프층(140)은 차폐효과 향상 및 노이즈 제거를 위한 것이다.The aluminum tape layer 140 is laminated so as to surround the nonwoven fabric layer 130. The aluminum tape layer 140 is formed to surround the nonwoven fabric layer 130 using aluminum foil or aluminum tape. The aluminum tape layer 140 is for improving the shielding effect and removing noise.

상기 편조체층(150)은 상기 알루미늄 테이프층(140)을 감싸도록 적층된다. 상기 편조체층(150)은 와이어와 면으로 이루어진 편조물이 적용될 수 있다. 이때 와이어는 구리선에 니켈 20중량%와 주석 80중량%를 합성한 조성물로 코팅된 구조를 가질 수 있다. 니켈은 작업성 향상이 목적이고 주석은 전도성 및 부식방지를 위한 것이다. The braided body layer 150 is laminated so as to surround the aluminum tape layer 140. The knitted fabric layer 150 may be formed of a wire and a flat knitted fabric. At this time, the wire may have a structure in which a copper wire is coated with a composition of 20 wt% of nickel and 80 wt% of tin. Nickel is for improving workability and tin for conductivity and corrosion prevention.

상기 종이테이프층(160)은 상기 편조체층(150)을 감싸는 구조로 형성된다. 상기 종이 테이프층(160)은 종이재질의 테이프로 상기 편조체층(150)에 외피로 사용되는 상기 실리콘 쉬즈층(170)을 구성하는 물질이 흡수됨을 방지하고 제조공정(특히 압출공정)에서 수분을 흡수하기 위함이다.The paper tape layer 160 is formed so as to surround the braided layer 150. The paper tape layer 160 is formed of a paper tape to prevent the material constituting the silicone sheath layer 170, which is used as an outer covering of the braided material layer 150, from being absorbed and to absorb moisture in the manufacturing process It is for absorption.

즉 상기 종이테이프층(160)은 상기 실리콘 쉬즈층(170)과 상기 편조체층(150)의 영역을 분할하고 제조공정에서 수분흡수를 위해 구비된다.That is, the paper tape layer 160 is divided into regions of the silicon sheath layer 170 and the braid layer 150 and is provided for moisture absorption in the manufacturing process.

상기 실리콘 쉬즈(sheath)층(170)은 상기 차폐케이블(100)의 최외각에 적층 피복되는 것으로, 상기 종이테이프층(160)을 감싸도록 형성된다. 상기 실리콘 쉬즈층(170)은 실리콘이 주성분으로, 유연성과 기계적 강도가 동시에 충족되고 내열성이 우수한 재질로 구성될 수 있다. The silicone sheath layer 170 is laminated on the outermost layer of the shielded cable 100 and is formed to surround the paper tape layer 160. The silicone sheath layer 170 may be made of a material mainly composed of silicon and having flexibility and mechanical strength at the same time and having excellent heat resistance.

이에 따라 상기 실리콘 쉬즈층(170)은, Siloxanes and Silicones, di-Me, Me vinyl, vinyl group-terminated(CAS NO.:68083-18-1) 50~60 중량%; Silicon dioxide 20~30중량%; Quartz(SiO2) 10~20중량%; Siloxanes and Silicones, di-Me, hydroxy-terminated(CAS NO.:70131-67-8) 1~10중량% 및 기타첨가물 1~10중량%의 조성비를 가질 수 있다.Accordingly, the silicon sheath layer 170 may include 50 to 60 wt% Siloxanes and Silicones, di-Me, Me vinyl, and vinyl group-terminated (CAS No. 68083-18-1); 20-30% by weight of silicon dioxide; 10 to 20% by weight of Quartz (SiO2); 1 to 10% by weight of siloxanes and silicones, di-Me, hydroxy-terminated (CAS No. 70131-67-8) and 1 to 10% by weight of other additives.

상술한 바와 같이, 본 발명에 따른 차폐케이블(100)은 자동차 헤드램프용 케이블로 사용될 수 있고, 내구성을 가지면서도 열에 강하고 차폐효과를 가지며, 내마모성, 난연성, 내열성, 유연성을 만족함과 동시에 노이즈 감소효과를 가지게 된다.As described above, the shielded cable 100 according to the present invention can be used as a cable for an automobile headlamp, and has durability, heat resistance, shielding effect, satisfactory wear resistance, flame retardancy, heat resistance and flexibility, .

상기한 실시예의 설명은 본 발명의 더욱 철저한 이해를 위하여 도면을 참조로 예를 든 것에 불과하므로, 본 발명을 한정하는 의미로 해석되어서는 안될 것이다. 또한, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에게 있어 본 발명의 기본적 원리를 벗어나지 않는 범위 내에서 다양한 변화와 변경이 가능함은 명백하다 할 것이다. The foregoing description of the embodiments is merely illustrative of the present invention with reference to the drawings for a more thorough understanding of the present invention, and thus should not be construed as limiting the present invention. It will be apparent to those skilled in the art that various changes and modifications may be made without departing from the basic principles of the present invention.

110 : 도선 120 ; 테프론층
130 : 부직포층 140 : 알루미늄 테이프층
150 : 편조체층 160 : 종이테이프층
170 : 실리콘 쉬즈층
110: lead 120; Teflon layer
130: nonwoven fabric layer 140: aluminum tape layer
150: Braided body layer 160: Paper tape layer
170: silicon sheath layer

Claims (2)

차폐 케이블에 있어서:
도선과;
상기 도선의 외주면을 감싸도록 적층되는 테프론층과;
상기 테프론층을 감싸도록 적층되는 부직포층과;
상기 부직포층을 감싸도록 적층되는 알루미늄 테이프층과;
상기 알루미늄 테이프층을 감싸도록 적층되는 편조체층과;
상기 편조체층을 감싸도록 형성되는 종이테이프층과;
상기 종이테이프층을 감싸도록 형성되는 실리콘 쉬즈(sheath)층을 구비하되,
상기 편조체층은, 와이어와 면으로 편조되고, 상기 와이어는, 구리선에 니켈 20중량%와 주석 80중량% 로 합성된 조성물이 코팅된 구조를 가지며,
상기 종이테이프층은 상기 실리콘 쉬즈층을 구성하는 물질이 흡수됨을 방지하고 제조공정에서 수분을 흡수하기 위해 구비되고,
상기 실리콘 쉬즈층은, Siloxanes and Silicones, di-Me, Me vinyl, vinyl group-terminated(CAS NO.:68083-18-1) 50~60 중량%; Silicon dioxide 20~30중량%; Quartz(SiO2) 10~20중량%; Siloxanes and Silicones, di-Me, hydroxy-terminated(CAS NO.:70131-67-8) 1~10중량% 및 기타첨가물 1~10중량%의 조성비를 가지며,
상기 차폐케이블은 자동차 헤드램프용 케이블임을 특징으로 하는 차폐케이블.
For a shielded cable:
A conductor;
A Teflon layer laminated so as to surround the outer circumferential surface of the conductor;
A nonwoven fabric layer laminated to cover the Teflon layer;
An aluminum tape layer laminated to cover the nonwoven fabric layer;
A braid layer laminated so as to surround the aluminum tape layer;
A paper tape layer formed to surround the braid layer;
And a silicone sheath layer formed to surround the paper tape layer,
Wherein the braid body layer is braided with a wire and the wire has a structure in which a composition synthesized from 20 wt% of nickel and 80 wt% of tin is coated on the copper wire,
The paper tape layer is provided to prevent the material constituting the silicon sheath layer from being absorbed and to absorb moisture in the manufacturing process,
Wherein the silicon sheath layer comprises 50 to 60 wt% Siloxanes and Silicones, di-Me, Me vinyl, and vinyl group-terminated (CAS No. 68083-18-1); 20-30% by weight of silicon dioxide; 10 to 20% by weight of Quartz (SiO2); 1 to 10% by weight of Siloxanes and Silicones, di-Me, hydroxy-terminated (CAS No. 70131-67-8) and 1 to 10% by weight of other additives,
Wherein the shielded cable is a cable for an automobile headlamp.
삭제delete
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KR20190106359A (en) * 2018-03-09 2019-09-18 블루메탈(주) Copper-ferrous alloy cable having magnetic high shield and method thereof
CN110310778A (en) * 2019-07-10 2019-10-08 杭州宏峰电缆有限公司 Fire alarm communication cable and its production technology
CN110310769A (en) * 2019-07-16 2019-10-08 安徽徽宁电器仪表集团有限公司 A kind of heat insulation type power management control cable and its preparation process

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KR200411799Y1 (en) 2005-12-20 2006-03-17 보성실리콘 주식회사 An electric wire using for the hid ramp of the automobile
KR101302499B1 (en) * 2012-12-14 2013-09-02 (주)헥스하이브 Harness cable for environment friendly hid headlight of saving electricity consumption

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JPH10326527A (en) * 1997-05-26 1998-12-08 Sumitomo Electric Ind Ltd Moving cable
KR200411799Y1 (en) 2005-12-20 2006-03-17 보성실리콘 주식회사 An electric wire using for the hid ramp of the automobile
KR101302499B1 (en) * 2012-12-14 2013-09-02 (주)헥스하이브 Harness cable for environment friendly hid headlight of saving electricity consumption

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20190106359A (en) * 2018-03-09 2019-09-18 블루메탈(주) Copper-ferrous alloy cable having magnetic high shield and method thereof
KR102022982B1 (en) 2018-03-09 2019-09-19 블루메탈(주) Copper-ferrous alloy cable having magnetic high shield and method thereof
CN110310778A (en) * 2019-07-10 2019-10-08 杭州宏峰电缆有限公司 Fire alarm communication cable and its production technology
CN110310778B (en) * 2019-07-10 2020-11-20 杭州宏峰电缆有限公司 Communication cable for fire alarm and production process thereof
CN110310769A (en) * 2019-07-16 2019-10-08 安徽徽宁电器仪表集团有限公司 A kind of heat insulation type power management control cable and its preparation process

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