KR101585482B1 - Composite girder with reinforced end unit of anti-crack and the manufacturing method thereof - Google Patents
Composite girder with reinforced end unit of anti-crack and the manufacturing method thereof Download PDFInfo
- Publication number
- KR101585482B1 KR101585482B1 KR1020150129588A KR20150129588A KR101585482B1 KR 101585482 B1 KR101585482 B1 KR 101585482B1 KR 1020150129588 A KR1020150129588 A KR 1020150129588A KR 20150129588 A KR20150129588 A KR 20150129588A KR 101585482 B1 KR101585482 B1 KR 101585482B1
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- South Korea
- Prior art keywords
- girder
- steel beam
- steel
- flange
- end block
- Prior art date
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2/00—Bridges characterised by the cross-section of their bearing spanning structure
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2/00—Bridges characterised by the cross-section of their bearing spanning structure
- E01D2/02—Bridges characterised by the cross-section of their bearing spanning structure of the I-girder type
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
- E01D2101/20—Concrete, stone or stone-like material
- E01D2101/24—Concrete
- E01D2101/26—Concrete reinforced
- E01D2101/28—Concrete reinforced prestressed
- E01D2101/285—Composite prestressed concrete-metal
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Bridges Or Land Bridges (AREA)
- Rod-Shaped Construction Members (AREA)
Abstract
Description
The present invention relates to a method of manufacturing a bridge girder, and more particularly, to a composite girder manufactured by casting a casing concrete under a steel beam and introducing a prestress thereto.
When a girder is manufactured by using a steel beam such as an I-shaped steel, casing concrete is installed in the lower flange portion as shown in FIG. 1 to increase the sectional force And a steel wire is inserted into the casing concrete together with the steel wire, thereby tightening the steel wire, thereby reducing the size of the steel beam
However, since the casing concrete installed in the synthetic girder as shown in FIG. 1 has a relatively small sectional size, it is not easy to tie the steel wire, cracks are generated due to the concentrated load, There is a problem.
In order to solve these problems, the invention of a method of manufacturing a PS girder using a fixed fixing device of Registered Patent Publication No. 10-1460595 filed on Apr. 11, 2014 has been limited.
As shown in FIG. 2, in the method of manufacturing the girder according to the above-mentioned Japanese Patent Application No. 10-1460595, the
The above-described conventional technique for separating the steel wires provided inside the casing concrete and separating the fixing ports between the inside and outside of the casing concrete enables an effect of dispersing the concentrated load on the casing concrete end. However, since the steel wire groups distributed in the casing having a small cross-sectional area are required to have complicated arrangements together with the reinforcing bars, not only the workability is very low, but also the problem that the parabola is difficult to be efficiently arranged to the steel wire still remains have.
It is an object of the present invention to solve the problems of the prior art described above and to provide an apparatus and a method for preventing cracking at a fixing end due to a concentrated load without reducing the amount of steel used, The present invention provides an economical synthetic girder with improved workability and a method for easily manufacturing the same.
According to a preferred embodiment of the present invention, the composite girder is composed of a girder end block and a girder center block having different cross-sectional shapes, and the girder center block includes a steel beam and a plurality of The upper end of the steel beam is exposed and the girder end block is made of a reinforced concrete structure in which a steel beam is excluded and the upper surface of the girder end block is positioned between the casing concrete portion of the girder center block and each upper surface of the steel beam And a shear reinforcement protruding to the upper portion of the girder.
According to another embodiment of the present invention, there is provided a method comprising: placing a steel beam on a bed so as to be spaced apart from a top surface of the bed by a predetermined height; Installing reinforcing bars and sheath pipes on both sides of the steel beam and on the lower side of the steel beam; Forming a mold, placing and curing concrete to form a girder end block on both end portions of the steel beam and a casing concrete portion under the steel beam; And inserting a steel wire into the sheath pipe and introducing a prestress into the composite girder through a prestressing operation.
According to another embodiment of the present invention, there is provided a method of manufacturing a bed, comprising the steps of: placing prebuilt girder end blocks on opposite ends of a bed, Placing a steel beam so as to be positioned between the girder end blocks while allowing the steel beam to be spaced apart from the upper surface of the bed by a predetermined height; Connecting a reinforcing bar and a sheath pipe to a lower portion of the steel beam and connecting the reinforcing bar and the sheath pipe to a reinforcing bar and a sheath pipe installed in the girder end block, respectively; Forming a casing and casting the concrete to form a casing concrete part under the steel beam integrated with the girder end block; And inserting a steel wire into the sheath pipe and introducing a prestress into the composite girder through a prestressing operation.
The steel girder is disposed only at the center portion where the bending moment largely acts and the upper portion of the steel beam is exposed by changing the section of the end portion and the central portion of the synthetic girder so that the steel material is efficiently used, Allowing the beam to be built.
In addition, since the girder end block having a section is extended at both ends of the casing concrete portion, the present invention facilitates tensioning of the steel wire embedded in the casing concrete portion despite the small cross section of the casing concrete portion, Which can be arranged in a parabolic shape as well as a straight shape, and it is possible to minimize the occurrence of cracks at the ends of the composite girder such as the fixing end, thereby improving the durability and having a clean appearance It is possible to establish a high-quality composite girder.
Since the steel beam for the composite girder is transported in three segments and welded by welding in the field, the present invention can use a steel beam that is not segmented because only the central portion of the synthetic girder is used, And to reduce the incentive effect.
1 is a cross-sectional view of a composite girder according to the prior art.
2 is a plan view and a cross-sectional view of another prior art that improves the composite girder of FIG.
3 is a perspective view and a cross-sectional view of a composite girder manufactured by the present invention.
4 and 5 are perspective views showing an example in which the steel beam end portion of the present invention is tapered in a beveled shape.
6 and 7 are a perspective view and a cross-sectional view of each embodiment of the girder end block of the present invention.
8 to 10 are conceptual diagrams showing the process of manufacturing the composite girder of the present invention.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, in order to obscure or obscure the technical idea of the present invention due to the detailed description of the known structure in describing the present invention, the description of the structure of the above known structure will be omitted.
Fig. 3 shows a composite girder fabricated by an embodiment of the present invention, wherein (a) is a perspective view and (b) is a cross-sectional view for explaining its interior
The composite girder fabricated by the present invention is divided into a
The
On the other hand, the
Means for preventing such stress concentration phenomenon from occurring and for facilitating transmission of stress may be further provided at both ends of the
Figs. 4 and 5 show examples of such stress concentration preventing means.
As a means for preventing the stress concentration that may occur on the connecting portion between the
At this time, when the
In addition, when the upper plate concrete (not shown) is placed on the upper part of the composite girder, a sharp change in the member and the section between the
The
The
In addition, it secures a sufficient size cross-section for the fixing end, thereby preventing the occurrence of cracks which deteriorate the appearance and even corrode the reinforcing bars to lower the durability.
The dancing h and the length l1 of the
When the length of the
The upper end of the
The
The
6 and 7 illustrate embodiments of the
According to the first embodiment of the
According to the second embodiment of the
The
When the
The
For example, a reinforcing
On the other hand, the connection portion between the
As described above, the composite girder according to the present invention can be manufactured integrally in the field, and the
Figs. 8 to 10 illustrate each embodiment of the method for manufacturing such a composite girder with reference to drawings.
As shown in Fig. 8, the composite girder according to the first embodiment of the present invention includes a step of mounting the
More specifically,
I) First, the
Meanwhile, a part of the reinforcement for the casing
The
A portion of the reinforcing bars laid down for the
Iii) When the reinforcement and the
When the concrete is poured, it is preferable that the connecting portion is formed in a shape of a sloped cross-section so that the stress transmission is not cut off on the connecting portion between the
The fabrication of the composite girder according to the second embodiment of the present invention is similar to that of the first embodiment except that the
That is, as shown in FIGS. 9 and 10, the steps of placing the
I) First, the pre-fabricated girder end blocks 100 are placed on both ends of the
Ii) When the loading of the
In this case, when the connecting
On the other hand, the
Iii) When the operation for mounting the
Iv) When the installation work of the reinforcing bars and the
The casing
V) Finally, when curing of the poured concrete is completed, the
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the scope of the invention is not limited to the disclosed embodiments, but, on the contrary, It is obvious that it will be possible to carry out various modifications thereof. It is therefore intended that such modifications are within the scope of the invention as set forth in the claims.
100; A
112; A connecting reinforcing
130; A mounting
210; a
212; A
214;
216; Through
223, 223a, 223b:
300;
Claims (6)
The composite girder is composed of a girder end block 100 having different cross-sectional shapes and a girder center block 200,
The girder center block 200 is composed of a steel beam 210 and a casing concrete part 220 installed at a lower end thereof to expose the upper part of the steel beam 210. The steel beam is divided into an upper flange 211, The upper and lower flanges 211 and 212 are provided with inclined flanges 214 as the I-shaped steel or H-shaped steel having the flange 212 and the vertical flange 215 having the through holes 216 formed between the inclined flanges 214 And,
The girder end block 100 is made of a reinforced concrete structure in which the steel beam 210 is excluded so that the upper end of the girder end block 100 is connected to the casing concrete portion 220 of the girder center block 200 and the steel beam 210 And a shear reinforcement (111) protruding therefrom, the reinforcement composite girder having a height positioned between the upper surfaces thereof.
Placing a steel beam (210) on the bed (300) so as to be spaced apart from the upper surface of the bed (300) by a predetermined height; Installing a reinforcing bar and a sheath pipe (223) on the outer sides of both ends of the steel beam (210) and under the steel beam (210); Forming a mold, placing and curing concrete to form a girder end block (100) at both ends of the steel beam (210) and a casing concrete part (220) under the steel beam (210); And introducing a prestress into the synthetic girder through a prestressing operation after inserting the steel wire 224 into the sheath pipe 223. The steel beam placed on the bed 300 is inserted into the upper flange 211 and the lower flange 211 And a vertical flange 215 having a through hole 216 formed between the inclined flanges 214 is provided on the upper and lower flanges 211 and 212 as an I- A method of manufacturing a crack-proof end-end composite girder characterized by:
Placing the girder end blocks 100 provided with the mounting grooves 130 on the inner side of the one side of the bed 300 at the opposite ends of the bed 300, respectively; Placing the steel beam 210 into the mounting groove 130 so as to be positioned between the girder end blocks 100 while the steel beam 210 is spaced apart from the upper surface of the bed 300 by a predetermined height; A reinforcing bar and a sheath pipe 223a are arranged at the lower part of the steel beam 210 and the reinforcing bars and sheath pipe 223a are inserted into the reinforcing bar 112 and sheath pipe 223b provided at the girder end block 100, Connecting; Forming a casing concrete part 220 under the steel beam 210 integrated with the girder end block 100 by installing and molding concrete, and forming the casing concrete part 220 under the steel beam 210 integrated with the girder end block 100; And a step of introducing a prestress into the synthetic girder through a prestressing operation after inserting the steel wire 224 into the sheath pipe 223. The steel beam that is stowed in the mounting groove 130 is passed through the upper flange 211 and the lower flange 211, The upper flange 211 and the lower flange 211 are provided with the inclined flange 214 and the vertical flange 215 formed with the through hole 216 is provided between the inclined flanges 214 as the I- Wherein the endless reinforced composite girder is formed of a synthetic resin.
Priority Applications (1)
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KR1020150129588A KR101585482B1 (en) | 2015-09-14 | 2015-09-14 | Composite girder with reinforced end unit of anti-crack and the manufacturing method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101926301B1 (en) * | 2018-04-05 | 2018-12-06 | (주)에스앤씨산업 | Steel composite Girder and Manufacturing method of girder |
KR102522672B1 (en) * | 2023-01-04 | 2023-04-18 | (주)주성이앤씨 | Prestressed hybrid concrete girder with different concrete strength at center part and end part and method for manufacturing the same |
-
2015
- 2015-09-14 KR KR1020150129588A patent/KR101585482B1/en active IP Right Grant
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101926301B1 (en) * | 2018-04-05 | 2018-12-06 | (주)에스앤씨산업 | Steel composite Girder and Manufacturing method of girder |
KR102522672B1 (en) * | 2023-01-04 | 2023-04-18 | (주)주성이앤씨 | Prestressed hybrid concrete girder with different concrete strength at center part and end part and method for manufacturing the same |
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