KR101567283B1 - Automatic apparatus for manufacturing a spiral cable protection tube - Google Patents
Automatic apparatus for manufacturing a spiral cable protection tube Download PDFInfo
- Publication number
- KR101567283B1 KR101567283B1 KR1020150100800A KR20150100800A KR101567283B1 KR 101567283 B1 KR101567283 B1 KR 101567283B1 KR 1020150100800 A KR1020150100800 A KR 1020150100800A KR 20150100800 A KR20150100800 A KR 20150100800A KR 101567283 B1 KR101567283 B1 KR 101567283B1
- Authority
- KR
- South Korea
- Prior art keywords
- main
- linear band
- winding
- main rotation
- shaft
- Prior art date
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
- B29C63/04—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like
- B29C63/08—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically
- B29C63/10—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically around tubular articles
- B29C63/105—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like by winding helically around tubular articles continuously
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/04—Protective tubing or conduits, e.g. cable ladders or cable troughs
- H02G3/0462—Tubings, i.e. having a closed section
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
Description
BACKGROUND OF THE
Unlike the conventional method, both the feeding process of the linear band type material and the initial winding process and the winding process are automatically performed, thereby maximizing the production effect and minimizing the defect occurrence rate and reducing the production time and production cost Technology.
Generally, many hydraulic cables and cable cables are used in various heavy equipments and many kinds of cables are used in various industrial equipments and buildings.
Most of these cables are shielded from the outside as they are inserted into a separate protection pipe while being bundled together.
In this case, the cable protection pipe used is a structure in which a linear band-shaped plastic material is wound in a spiral shape to have a pipe structure, and each cable is accommodated in such a manner as to penetrate the cable protection.
Unlike a simple tube-type protective pipe in which the entire circumference is clogged, the helical cable protection pipe is divided into the incisional form between the respective spiral sections. Therefore, in the process of storing the cable, some cables are pulled out or newly inserted And that the process is possible.
As mentioned above, the helical cable protection pipe is a cylindrical structure in which the first linear band type plastic material is wound during the manufacturing process,
In the past, when manufacturing such a spiral cable protection pipe, two workers, one end of a plastic material in a straight band form, were fixed to the end of another rotation shaft, and the two workers moved back and forth while manually rotating the rotation shaft manually It was produced in such a way that the linear band type material was wound on the rotating shaft in a spiral structure.
In other words, the helical cable shield which is currently being produced is manufactured through manual work, which not only takes a long time to produce, but also requires more than two workers at all times, so that the workforce can not be consumed quickly and quickly.
Also, since all the work is done by hand, the rotating speed of the rotating shaft is hard to be constant and the moving speed of back and forth is not constant. In order to continuously supply the materials, the supply speed is not constant, The possibility of occurrence of defects is also great,
These factors will inevitably lead to a deterioration in the overall production efficiency and increase the unit price of products.
SUMMARY OF THE INVENTION The present invention has been made to solve the above problems of the prior art,
In manufacturing the spiral cable protection pipe, the supply process of the first linear band type material, the initial winding process and the winding process can be automatically performed through the automatic structure,
Minimization of workforce and speed of work process can be done quickly, and the speed and pattern of each manufacturing process can be kept constant at all times, so that not only uniform quality can be obtained at all times, but also product cost can be lowered .
The present invention having a solution to this problem,
A main drive motor connected to the main body, a main drive motor connected to the main drive motor, a main drive motor connected to the main drive motor, 3, the
As the
The linear band-
The winding sustaining
The main winding shaft (4) is wound around the main winding shaft (4) in a diagonal direction. The main winding shaft (4) includes a plurality of pressure sustaining wires (21) The linear band-
And a main cooling induction portion located on the main rotation axis and spraying a cooling fluid onto a linear band-shaped material (5) spirally wound on the main rotation axis (4) so as to cool the linear band- (5) and the main cooling shaft (4), wherein the main cooling shaft (19) is connected to the main cooling shaft (19) And an auxiliary
The present invention having the above-
In manufacturing the helical cable protection pipe as a whole, since the supply process of the first linear band-shaped material, the initial winding process and the winding-up process can be automatized through the main rotation axis, the first winding induction portion, the pulling drive portion,
Since the required manpower is minimized and all the processes are automated, not manual, the manufacturing process will proceed quickly, maximizing the productivity, minimizing the possibility of failure, and reducing the cost of the product.
Fig. 1 is a cross-
2 is an enlarged perspective view of the first-
3 is an enlarged perspective view of the first-
4 is a perspective view showing a state in which one end of a linear band-
5 is an enlarged perspective view of the supply guide portion and the winding-
6 is an enlarged perspective view of the supply guide portion.
FIG. 7 is a schematic view of a state in which the winding continuing guide portion is deformed into the form of a pressure roller
Hereinafter, the present invention will be described in more detail based on the drawings.
1 to 4, the apparatus for automatically manufacturing a spiral cable protector according to the present invention includes a
First, the
For reference, the shape of the
The
The
A
The
Thus, the
A guide rail 3 for guiding a linear movement of the first
For reference, the front and rear lengths and the diameters of the
Also, although not shown in the figure, when the spiral cable protection pipe to be manufactured has various diameters, the
The
As the first winding inducing
Among them, the
At this time, a fastening key is protruded from the inner circumferential surface of the
Therefore, the
A fastening member () is formed at the rear end of the coupling bundle (6) so that one end of the linear band-like material (5) can be connected, and one end of the linear band- Is detachably connected to the member ().
For reference, the structure of the fastening member () is not specified by the structure of the drawing, but can be variously modified as far as it can be connected so that one end of the linear band-
The
And the center point is located in a form penetrating by the
The
The rear end of the
The
The pulling
The pulling-
The pulling
For reference, the pulling-inducing
The pulling-inducing
The front end section is pulled toward the rear side in a state where the front section is wound around the pulling inducing
In addition to the sprocket chain structure, the pulling-inducing
With this structure, when the pulling-inducing
In this process, the
For example, the pulling
The
The material supply inducing portion 16 is provided in a state in which the linear band-
The
The lifting and lowering
The lifting and lowering
The
The
The center point is rotated in a state of being connected to the motor shaft of the
In this state, the linear band-
As the linear band-
The
The first winding inducing
A plurality of
The winding sustaining inducing
In this state, each
As the
In addition to the structure of the
The winding sustaining
In this state, each of the
As the pressing rollers 18 are arranged in the diagonal direction, the pressing rollers 18 are pressed in the vicinity of the winding starting point of the linear band-
With this configuration, as the
In this process, the linear band-
Then, the first winding inducing
The linear band-
The main cooling induction portion 19 and the auxiliary
Since the linear band-
In addition, it is required to supply the main
The main cooling induction portion is formed by spraying the cooling fluid on the surface of the section wound on the
The fluid moving pipe is arranged along the longitudinal direction of the main
The cooling fluid to be used at this time may be selectively applied to a surface of a linear band-like material (5) such as a liquid or a gas so as to obtain a cooling effect.
Therefore, when the cooling fluid is injected into the section of the linear band-
The auxiliary cooling induction section supplies the cooling fluid to the gap between the surface of the
In the auxiliary cooling induction portion, the cooling fluid injected through the nozzle in the state in which the nozzle connected to the main cooling induction portion through the connection hose or the like is fixed on the
1: main body 2: main drive motor
3, a
5: linear band-shaped
7, a
9: Pull-inducing
11, a pulling
13: a lifting
15: a supply guide roller 16;
17, a winding sustaining portion 18,
21; pressure sustaining wire
Claims (5)
A main drive motor 2 connected to the main body 1,
A main rotation shaft 4 rotatably protruded forward with its rear end connected to the main drive motor 2 and having a guide rail 3 in the form of a straight rail along its lengthwise direction,
The main shaft 4 rotates together with the main shaft 4 so that a fastening key is inserted into the guide rail 3 and is rotated together with the main shaft 4, (5) is detachably connected to a front end of the coupling bundle (6), and a second end of the linear band-like material (5) is integrally connected to the main rotation axis (4) (8) having a connection bundle (7) penetrating through the coupling bundle (6) and linearly movable along the longitudinal direction of the main rotation shaft (4)
A pulling inducing rotating body 9 rotated in a state of being positioned on the front side of the main rotation shaft 4 and a pair of connecting rods 7 connected to the pulling inducing body 9 in a state of being wound on the pulling inducing rotating body 9, (11) having a pulling-inducing wire (10) for pulling the first-winding induction portion (8) forward when the whole body (9) rotates,
An elevating induction cylinder 12 connected to the main body 1 and an elevation frame 13 connected to the elevation induction cylinder 12 to be vertically elevatable and a feed induction motor 14 ) And the supply induction motor (14) and is lifted and raised in a state of being positioned on the fastening point of the linear band-like material (5) of the fastening band (6) (16) having a feed-inducing roller (15) for pulling the linear band-like material (5) toward the main rotation shaft (4)
Lt; / RTI >
As the main rotation shaft 4 and the pulling drive unit 11 are operated, the first rotation inducing unit 8 rotates together with the main rotation shaft 4 and linearly moves toward the pulling drive unit 11,
In this process, the linear band-like material 5 is rotated and linearly moved along the main rotation axis 4 while one end of the linear band-like material 5 is connected to the main rotation axis 4 of the coupling bundle 6, Wherein the linear band-like material (5) is wound on the main rotation shaft (4) in a spiral shape and moves along the first winding induction portion (8).
The linear band type material 5 is disposed on the main rotation axis 4 and the first rotation induction part 8 moves along the longitudinal direction of the main rotation axis 4, The first winding guide portion 8 is separated from the main winding shaft 4 through the front end of the main winding shaft 4,
In this process, the linear band-shaped material 5 is continuously wound in a spiral shape by pressing the side portion of the straight band-shaped material 5 wound on the main rotation axis 4 in an oblique direction (17)
Wherein the spiral cable protector further comprises:
The winding continuity inducing unit 17,
A pressing roller 18 positioned in an oblique direction on both sides of the main rotation shaft 4 and an auxiliary driver connected to the positive pressure roller 18 to rotate the positive pressure roller 18,
The linear band-shaped material 5 is continuously wound in the form of a spiral as the positive pressure roller 18 rotates in opposite directions in a state where the positive pressure roller 18 is in contact with both sides of the linear band-like material 5 in the oblique direction Possible
Automatic manufacturing equipment for spiral cable guards.
The winding continuity inducing unit 17,
And a plurality of pressure sustaining wires (21) wound in oblique directions on the side of the main rotation shaft (4) and positioned diagonally with an interval therebetween,
As the main rotating shaft (4) rotates, the pressing sustaining wire (21) presses the side of the point where the main rotating shaft (4) is wound in the diagonal direction among the linear band type materials (5) Shaped material 5 can be continuously wound in a spiral form
Automatic manufacturing equipment for spiral cable guards.
A main cooling induction portion located on the main rotation axis and spraying a cooling fluid onto a linear band-like material 5 wound in a spiral form on the main rotation axis 4 to cool the linear band-type material so as to maintain a spiral structure,
An auxiliary member connected to the main cooling induction portion and formed on the periphery of the main rotation axis and spraying a cooling fluid into a gap between the periphery of the main rotation axis and the linear band- Cooling induction portion
Further comprising
Automatic manufacturing equipment for spiral cable guards.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150100800A KR101567283B1 (en) | 2015-07-16 | 2015-07-16 | Automatic apparatus for manufacturing a spiral cable protection tube |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150100800A KR101567283B1 (en) | 2015-07-16 | 2015-07-16 | Automatic apparatus for manufacturing a spiral cable protection tube |
Publications (1)
Publication Number | Publication Date |
---|---|
KR101567283B1 true KR101567283B1 (en) | 2015-11-13 |
Family
ID=54610250
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020150100800A KR101567283B1 (en) | 2015-07-16 | 2015-07-16 | Automatic apparatus for manufacturing a spiral cable protection tube |
Country Status (1)
Country | Link |
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KR (1) | KR101567283B1 (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000012199A (en) | 1998-06-19 | 2000-01-14 | Ube Ind Ltd | Manufacture of spiral tube heater and its manufacturing device |
JP2001122525A (en) | 1999-10-25 | 2001-05-08 | Yazaki Corp | Tape winding device and method |
-
2015
- 2015-07-16 KR KR1020150100800A patent/KR101567283B1/en not_active IP Right Cessation
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000012199A (en) | 1998-06-19 | 2000-01-14 | Ube Ind Ltd | Manufacture of spiral tube heater and its manufacturing device |
JP2001122525A (en) | 1999-10-25 | 2001-05-08 | Yazaki Corp | Tape winding device and method |
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