KR101553820B1 - The environment-friendly mortar composition - Google Patents
The environment-friendly mortar composition Download PDFInfo
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- KR101553820B1 KR101553820B1 KR1020140019487A KR20140019487A KR101553820B1 KR 101553820 B1 KR101553820 B1 KR 101553820B1 KR 1020140019487 A KR1020140019487 A KR 1020140019487A KR 20140019487 A KR20140019487 A KR 20140019487A KR 101553820 B1 KR101553820 B1 KR 101553820B1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
The present invention relates to an environmentally friendly cement mortar composition, and more particularly, to a cement mortar composition containing an industrial byproduct-free cement binder, a room temperature curing accelerator, a functional additive and silica sand. The cement mortar composition according to the present invention is excellent in acid resistance and can exhibit excellent durability and excellent strength development characteristics against biochemical corrosion, can be installed at a low cost, and can reduce carbon emissions from cement production It is possible to provide an economical and environmentally friendly cement mortar having high strength and acid resistance.
Description
The present invention relates to an eco-friendly cement mortar composition, and more particularly, to an eco-friendly mortar composition having improved acid resistance using industrial by-products.
Recently, there is an urgent need for alternative measures to solve global warming such as carbon dioxide, greenhouse gas emission restriction, and energy saving.
Especially, the second most widely used cement and cement products in the civil engineering and construction industry are energy - free materials, and it is a major carbon dioxide emission industry along with the steel industry, which produces about 0.9 tons of carbon dioxide to produce 1 ton of cement.
Recently, cement industry has been actively researching blast furnace slag, fly ash, etc. to study cement substitution by using industrial byproducts to meet CO2 reduction and various performance requirements of customers.
Accordingly, in the prior art, the Korean Registered Patent Publication No. 1155639 (20120605) discloses a raw material obtained by mixing and kneading a liquid raw silicate sodium, which is the main raw material, with zinc oxide, aluminum hydroxide, diatomaceous earth, active kaolin, titanium dioxide, The mixture is prepared by mixing 30 to 50% by weight of liquid sodium silicate, 30 to 50% by weight of zinc oxide, 15 to 30% by weight of zinc oxide with respect to 100% by weight of the raw material mixture, and the mixture is mixed with an additive comprising an aqueous solution of hydrochloric acid, citric acid, 30 to 30 wt% of aluminum hydroxide, 10 to 20 wt% of aluminum hydroxide, 10 to 20 wt% of diatomaceous earth, 5 to 10 wt% of active kaolin, 2 to 5 wt% of titanium dioxide, and 2 to 7 wt% of magnesia. The additive is prepared by mixing 5 to 10 wt% aqueous solution of hydrochloric acid, 10 to 30 wt% aqueous solution of citric acid and 10 to 30 wt% aqueous solution of aluminum dihydrogenphosphate at a weight ratio of 1: 5: 1 to 2: 1 to 5, ≪ / RTI > And 5 to 25 parts by weight of the additive is added to 100 parts by weight of the raw material mixture, followed by mixing and pulverizing. The Korean Society of Applied Registration No. 0833098 (20080522) discloses an eco- There is disclosed a mortar composition containing 2080 parts by weight of sand, 2.030 parts by weight of a silicate-based inorganic adhesive, and 1.015 parts by weight of a water dispersible resin composition, No. 0741637 (20070714) discloses a method of producing a pre-mixed material by mixing A) 50 to 85% by weight of an aggregate and 15 to 50% by weight of a reactive powder; B) mixing the reactive agent with the reactive agent in an amount of 0.3 to 0.7 weight ratio of the reactive binder, 0.005 to 0.05 weight ratio of the high performance water reducing agent, and 0.2 to 1.0 weight ratio of the inorganic curing activator to the weight of the reactive binder, Thereby producing a mineral complex; C) molding the block using the mineral complex; D) natural curing at room temperature for 1 to 28 hours; E) 40 to 100 for 1 to 4 days, and a method for producing the same, and Korean Patent Publication No. 1240667 (20130228) discloses an environmentally friendly block without cement In order to improve water resistance and adhesion strength to a raw material mixture prepared by mixing active sodium kaolin, sodium fumarate, soda feldspar, calcium carbonate, talc non-talc, aluminum hydroxide, titanium dioxide and magnesia, (Styrene-butadiene rubber), or an additive such as a modified acrylic resin or a modified polyurethane resin or a modified latex or a modified EVA (Ethylene Vinyl Acetate) is selected and added, and finally an acrylic thickener is added and mixed. The raw material mixture contains 40 to 60% by weight of liquid sodium silicate, 15 to 25% of active kaolin, 5 to 10% by weight of calcium carbonate, 5 to 10% by weight of talc, 5 to 10% by weight of aluminum hydroxide, 1 to 5% by weight of titanium dioxide and 1 to 5% by weight of magnesia, The mixture is firstly mixed using a mixer or a high-coherence high-viscosity mixer, and the additive is mixed with 2 to 7% by weight of the additive in a vertical mixer or a high-viscometric high-viscosity mixer, and finally 0.1 to 0.3% An inorganic adhesive composition having improved water resistance and an excellent adhesive strength, and a method for producing the same are disclosed.
The present inventors have completed the present invention in order to provide an environmentally friendly cement mortar composition which is hardened at room temperature using industrial by-products and has similar durability and strength to natural rocks and is excellent in acid resistance.
The present invention provides an environmentally friendly cement mortar composition using industrial by-products.
In order to achieve the above object, the present invention is implemented by means of the following solutions.
The present invention relates to a process for producing a curable composition comprising 15 to 40% by weight of an industrial by-product-containing uncrosslinked material containing an aluminosilicate-based industrial by-product, a sulfate-based stimulant and a calcium-based industrial byproduct, 10 to 25% by weight of a room temperature curing accelerator, 45 to 70% by weight of silica sand.
According to an embodiment of the present invention, the industrial byproduct-free cement based binder contains 40 to 70% by weight of aluminosilicate-based industrial by-products, 10 to 40% by weight of sulfate-based stimulants, and 15 to 30% by weight of calcium- .
According to an embodiment of the present invention, the aluminosilicate-based industrial by-products may be iron-smelting slag fine powder, copper smelting slag fine powder, stainless steel slag fine powder or a mixture thereof.
According to one embodiment of the present invention, the sulfate-based irritant may be calcium sulfate, aluminum sulfate, sodium sulfate, or a mixture thereof.
According to one embodiment of the present invention, the calcium-based industrial by-products may be paper ash, fly ash, red mud dry powder, slaked lime, anhydrous gypsum or a mixture thereof.
According to an embodiment of the present invention, the calcium-based industrial by-product may be a high calcium-based industrial by-product having a free lime content of 40 to 60 wt%.
According to an embodiment of the present invention, the room temperature curing accelerator may contain 30 to 50% by weight of phosphate, 40 to 60% by weight of magnesium oxide, and 0.5 to 10% by weight of retarder.
According to an embodiment of the present invention, the phosphate may be ammonium phosphate, potassium phosphate, sodium phosphate or a mixture thereof.
According to one embodiment of the present invention, the retarding agent may be tartaric acid, borax, dispersion, sodium gluconate or a mixture thereof.
According to one embodiment of the present invention, the functional additive may be at least one selected from the group consisting of a polymer, a reinforcing fiber, and a surfactant.
The cement mortar composition according to the present invention has excellent acid resistance and can exhibit excellent durability against biochemical corrosion.
Also, by using the cement mortar composition according to the present invention, it is possible to exhibit excellent strength development characteristics, can be installed at a low cost, can reduce carbon emission from the cement production process, and is economical and eco- And has the effect of providing a mortar composition.
The present applicant will describe the present invention in detail as follows. Hereinafter, the present invention will be described in detail with reference to the accompanying drawings, wherein like reference numerals designate corresponding parts throughout the several views. The description of which will be omitted.
The present invention relates to a process for producing a curable composition comprising 15 to 40% by weight of an industrial by-product-containing uncrosslinked material containing an aluminosilicate-based industrial by-product, a sulfate-based stimulant and a calcium-based industrial byproduct, 10 to 25% by weight of a room temperature curing accelerator, 45 to 70% by weight of silica sand.
At this time, when the content of the industrial byproduct-free cement binder is less than 15% by weight, the bimbe performance deteriorates to deteriorate the workability. When the content is more than 40% by weight, the strength- Which is undesirable.
The above industrial by-product non-cement bound materials may contain aluminosilicate-based industrial by-products, sulfate-based stimulants, and calcium-based industrial by-products. The aluminosilicate-based industrial by-products serve to enhance acid resistance and develop long-term strength. Specific examples thereof include iron-smelting slag fine powder, copper smelting slag fine powder, stainless steel slag fine powder or a mixture thereof, The acid resistance of the mortar can be appropriately controlled by controlling the content thereof, and specific examples thereof include calcium sulfate, aluminum sulfate, sodium sulfate, or a mixture thereof. The calcium-based industrial by-products may be paper ash, fly ash, red mud dry powder, slaked lime, anhydrous gypsum or a mixture thereof. The calcium-based industrial by-products are preferably high-calcium industrial by-products having a free lime content of 20 to 60 wt% By containing a large amount of free lime, calcium hydroxide (Ca (OH) 2 ) is produced by reacting with water, and the initial strength is exhibited by the pottery effect. And may be characterized by reacting with release from calcium hydroxide to produce calcium silicate hydrate (CSH) and calcium aluminate hydrate (CAH). As a result, when the high calcium-based industrial by-product is used as a mortar composition, hydration reaction mechanism similar to cement can be exhibited without use of cement, and high strength can be exhibited. In addition, the aluminosilicate-based industrial by-products have a densely impervious acidic coating on the surface of the particles while being in contact with water, and when the cement is initiated due to the sulfate-based stimulant, the strength- You can. In this case, it is preferable that the non-cement based binder used in the industrial by-products is contained in an amount of 40 to 70% by weight of aluminosilicate-based industrial by-products, 10 to 40% by weight of a sulfate-based stimulant, and 15 to 30% by weight of calcium-based industrial byproducts.
The room temperature curing accelerator may be mixed in an amount of 10 to 25% by weight, preferably 10 to 20% by weight. When the content of the room temperature curing accelerator is less than 10% by weight, And if it is contained in an amount exceeding 25% by weight, contact with moisture will undesirably lead to re-slurrying of the cerium-free binder used in the industrial by-products.
The room temperature curing accelerator is used to control the curing rate. It can be used by adjusting the amount of the curing agent in accordance with the construction conditions. The room temperature curing accelerator may be 30 to 50% by weight of phosphate, 40 to 60% by weight of magnesium oxide and 0.5 to 10% . The phosphoric acid salt may be ammonium phosphate, potassium phosphate, sodium phosphate or a mixture thereof. When the content is less than 30% by weight, the workability is poor. When the content is more than 50% by weight, . In the case of the oxidized mark nematicide, if the content is less than 40% by weight, the strength is lowered. If the content is more than 60% by weight, it is difficult to secure the pot life time. And if it is more than 10% by weight, it is difficult to exhibit strength, which is not preferable. At this time, the retarding agent may be tartaric acid, borax, dispersion, sodium gluconate or a mixture thereof.
The main reaction mechanism when the room temperature curing accelerator is used is as follows.
MgO + NH 4 H 2 PO 4 + 5H 2 O → NH 4 MgPO 4 · 6H 2 O
MgO + NH 4 H 2 PO 4 → NH 4 MgPO 4 · H 2 O
NH 4 MgPO 4 .6H 2 O? NH 4 H 2 PO 4? H 2 O + 5H 2 O
The functional additive may be at least one selected from the group consisting of a polymer, a reinforcing fiber, a shrinkage reducing agent, a surfactant and a calcium hydroxide, and the content of the functional additive is preferably 0.05 to 10% by weight.
By improving the adhesion between the powders, the polymer can remarkably improve the strength of the cement mortar, which makes it possible to ensure the viscosity of the cement mortar composition, And at the same time securing liquidity. Specific examples thereof include xanthan gum, gum arabic, styrene-butadiene resin, polymethyl methacrylate-butyl acrylate resin, polyvinyl acetate ethylene resin, polystyrene-butyl acrylate resin, carboxymethyl cellulose, hydroxypropyl methylcellulose or Or a mixture thereof, but is not limited thereto.
The reinforcing fiber is included in the cement mortar composition so that moisture is supplied to the cement mortar composition to prevent drying shrinkage, plastic contraction, and the like by zooming. That is, the reinforcing fibers increase the binding force of the mortar and at the same time, by absorbing unnecessary moisture of the mortar and sufficiently supplying water during the curing period of the mortar, the reinforcing fibers are usefully used for preventing drying shrinkage, plastic shrinkage and the like of the mortar And it is preferable to use organic fibers including nylon fibers, but the present invention is not limited thereto.
The surfactant may be at least one selected from the group consisting of anionic surfactants, cationic surfactants, nonionic surfactants and amphoteric surfactants, preferably sodium dodecyl sulfate, linear sulfonic acid alkylbenzene alkyl benzene sulphonate, sodium lauryl ether sulfate, sodium xylene sulphonate, sodium naphthalene sulphonate, cetyl trimethyl ammonium chloride (CTAC), polyquaternium But are not limited to, polyquaternium-11, polyethylene glycol monostearate, ester quaternary ammonium salt, or a mixture thereof.
The slaked lime is intended to react with the aluminosilicate-based industrial by-products to improve initial strength and long-term strength.
The cement mortar composition of the present invention can be mixed with 45 to 70% by weight of the silica sand, which serves as a filler in the cement mortar composition and influences the strength, workability and durability of the cement mortar according to the particle size give. At this time, the size of the silica sand is not particularly limited, but the strength, workability and durability of the silica sand can be controlled by controlling the size of the silica sand according to the application. If the content of the silica sand is less than 45% by weight, the effect of suppressing the shrinkage of the room temperature curing accelerator may be insignificant and the amount of drying shrinkage may increase. If the content is more than 70% by weight, It is not desirable.
Hereinafter, the present invention will be described in more detail in the following examples.
It is to be understood, however, that the following examples are given for the purpose of illustrating the invention and that the scope of the present invention is not limited by the following examples, and that various modifications and variations can be made within the spirit and scope of the invention It will be apparent to those skilled in the art.
(Example 1)
A mixture of 19.5 g of iron-smelting slag fine powder, 3.0 g of high calcium fly ash, 3.0 g of calcium hydroxide, 4.5 g of anhydrous gypsum, 5.9 g of ammonium phosphate, 8.9 g of magnesium oxide, 0.2 g of borax, 0.1 g of reinforcing fibers, 1.7 g of styrene- Cesium < / RTI >
(Example 2)
10 g of iron powder, 7.0 g of high calcium fly ash, 3.0 g of calcium hydroxide, 10.0 g of anhydrous gypsum, 5.9 g of ammonium phosphate, 8.9 g of magnesium oxide, 0.2 g of borax, 0.1 g of reinforcing fibers, 1.7 g of styrene- Cesium < / RTI >
(Example 3)
25 g of iron-smelting slag fine powder, 1.0 g of high calcium fly ash, 1.0 g of slaked lime, 3.0 g of anhydrous gypsum, 5.9 g of ammonium phosphate, 8.9 g of magnesium oxide, 0.2 g of borax, 0.1 g of reinforcing fibers, 1.7 g of styrene- Cesium < / RTI >
(Example 4)
13.0 g of iron-smelting slag powder, 2.0 g of high calcium fly ash, 2.0 g of slaked lime, 3.0 g of anhydrous gypsum, 9.9 g of ammonium phosphate, 14.9 g of magnesium oxide, 0.2 g of borax, 0.1 g of reinforcing fiber, 1.7 g of styrene- Cesium < / RTI >
(Example 5)
A mixture of 19.5 g of iron-smelting slag powder, 3.0 g of high calcium fly ash, 3.0 g of calcium hydroxide, 4.5 g of anhydrous gypsum, 7.4 g of ammonium phosphate, 7.4 g of magnesium oxide, 0.2 g of borax, 0.1 g of reinforcing fibers, 1.7 g of styrene- Cesium < / RTI >
(Example 6)
A mixture of 19.5 g of iron-smelting slag fine powder, 3.0 g of high calcium fly ash, 3.0 g of slaked lime, 4.5 g of anhydrous gypsum, 4.4 g of ammonium phosphate, 10.4 g of magnesium oxide, 0.2 g of borax, 0.1 g of reinforcing fiber, 1.7 g of styrene- Cesium < / RTI >
(Comparative Example 1)
21.0 g of iron-smelting slag powder, 4.0 g of high calcium fly ash, 8.0 g of slaked lime, 7.0 g of anhydrous gypsum, 9.9 g of ammonium phosphate, 14.9 g of magnesium oxide, 0.2 g of borax, 0.1 g of reinforcing fiber, 1.7 g of styrene- Cesium < / RTI >
(Test Example 1)
(KS L 5111 flow table for cement test), compressive strength (KS F 4042 polymer concrete mortar for repairing concrete structures), adhesion strength (KS F 4042), chloride ion penetration resistance (KS F 2711 test method for resistance to chloride ion penetration of concrete by electrical conductivity) and length change rate (KS F 2424 length change test method for mortar and concrete) were measured .
(MPa)
(MPa)
(Coulombs)
As a result, in the case of the above-mentioned cement mortar composition, it was confirmed that the strength properties such as the compressive strength and the adhesion strength of the conventional polymer-cement mortar composition were 70% or more, , And it was confirmed that the acid fastness to chloride ion penetration resistance was superior to that of the existing polymer cement mortar composition by more than 250% in comparison with the quality standard.
Claims (10)
Wherein said industrial byproduct-free cement binder comprises 40 to 70 wt% of an aluminosilicate-based industrial by-product, 10 to 40 wt% of a sulfate-based stimulant, and 15 to 30 wt% of a calcium-based industrial byproduct.
The aluminosilicate-based industrial by-product is an iron-smelting slag fine powder, a copper smelting fine powder, a stainless steel slag fine powder, or a mixture thereof.
Wherein the sulfate-based stimulant is calcium sulfate, aluminum sulfate, sodium sulfate, or a mixture thereof.
The calcium-based industrial by-products are paper ash, fly ash, red mud dry powder, slaked lime, anhydrous gypsum or a mixture thereof.
The calcium-based industrial by-product is a high-calcium industrial by-product having a free lime content of 40 to 60 wt%.
Wherein the room temperature curing accelerator contains 30 to 50 wt% of phosphate, 40 to 60 wt% of magnesium oxide, and 0.5 to 10 wt% of retarder.
Wherein the phosphate is ammonium phosphate, potassium phosphate, sodium phosphate or a mixture thereof.
Wherein the retarder is a tartaric acid, borax, dispersion, sodium gluconate or a mixture thereof.
Wherein the polymer additive further comprises at least one member selected from the group consisting of reinforcing fibers and surfactants.
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CN110922111A (en) * | 2019-12-24 | 2020-03-27 | 北方民族大学 | Copper slag-fly ash geopolymer and preparation method and application thereof |
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KR101187409B1 (en) * | 2011-04-25 | 2012-10-02 | (주)에이엠에스 엔지니어링 | Magnesia silicate phosphate composite with eco-friendly and high-performance |
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KR101187409B1 (en) * | 2011-04-25 | 2012-10-02 | (주)에이엠에스 엔지니어링 | Magnesia silicate phosphate composite with eco-friendly and high-performance |
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Cited By (3)
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KR20170106749A (en) * | 2016-03-14 | 2017-09-22 | (주)씨앤쎄이프 | A composite of binding materials with marine eco-friendly for marine concrete by using waste resources, marine cement mortar and marine concrete comprising the same |
KR101866854B1 (en) * | 2016-03-14 | 2018-06-15 | (주)씨앤쎄이프 | A composite of binding materials with marine eco-friendly for marine concrete by using waste resources, marine cement mortar and marine concrete comprising the same |
CN110922111A (en) * | 2019-12-24 | 2020-03-27 | 北方民族大学 | Copper slag-fly ash geopolymer and preparation method and application thereof |
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