KR101491647B1 - Wave shaped fiber reinforced corrugating panel with fiber strand and multi fiber sheets, and construction method using the same - Google Patents
Wave shaped fiber reinforced corrugating panel with fiber strand and multi fiber sheets, and construction method using the same Download PDFInfo
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- KR101491647B1 KR101491647B1 KR20140156987A KR20140156987A KR101491647B1 KR 101491647 B1 KR101491647 B1 KR 101491647B1 KR 20140156987 A KR20140156987 A KR 20140156987A KR 20140156987 A KR20140156987 A KR 20140156987A KR 101491647 B1 KR101491647 B1 KR 101491647B1
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- fiber
- corrugated
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- epoxy
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/14—Layered products comprising a layer of metal next to a fibrous or filamentary layer
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/07—Reinforcing elements of material other than metal, e.g. of glass, of plastics, or not exclusively made of metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
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- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Mechanical Engineering (AREA)
- Working Measures On Existing Buildindgs (AREA)
- Laminated Bodies (AREA)
Abstract
Description
The present invention relates to a corrugated fiber reinforced plate, and more particularly, to a corrugated fiber reinforced plate for attaching and structurally reinforcing a corrugated fiber to a surface of a structure, which comprises a fiber formed by processing a reinforcing fiber filament made of a plurality of single fibers A multi-layered fiber sheet is formed by laminating a three-directional fiber sheet and an external molded sheet by arranging a fiber strand in the longitudinal direction of the fiber reinforced plate, ) And a method of constructing the corrugated fiber reinforced plate.
Generally, structures such as steel beam, concrete column or beam, or wall are mainly reinforced by iron plate or concrete pouring. In other words, these structures are reinforced with steel plate or concrete added additionally. However, this reinforcing method has a disadvantage that the weight of the structure is increased and the workability is not good.
Recently, a fiber sheet reinforcing method using a fiber having lightweight, high strength, high elasticity, excellent durability and corrosion resistance has been developed and applied.
Such a fiber sheet reinforcing method is a method of reinforcing the rigidity of a structure by attaching a fiber sheet incorporating high-strength fibers to the structure. At this time, the fiber sheet is generally divided into a carbon fiber sheet, a glass fiber sheet, and an aramid fiber sheet into which carbon fiber, glass fiber, or aramid fiber are respectively mixed, and the most inexpensive glass fiber sheet is most widely used. That is, since the carbon fiber sheet or the aramid fiber sheet is expensive, its performance such as rigidity, corrosion resistance and durability is excellent, but its use is limited.
The above-mentioned fiber sheet is formed in a planar shape by arranging high-strength fibers made of carbon fiber, glass fiber, or aramid fiber in a line. That is, the fiber sheet is composed of only one fiber to form a planar surface.
Such a fiber sheet is attached to the structure by a resin-based adhesive such as epoxy. At this time, the fiber sheet is attached to the structure after the adhesive is applied to the structure. Such a fibrous sheet can be attached to the structure and then protected again with a resin-based adhesive. That is, the fibrous sheet may be attached to the structure and then a resin-based adhesive may be applied to the surface.
Concrete structures, on the other hand, are required to be reinforced due to the period of use, changes in usage, and reinforcement of structural standards. Current reinforcing technology is led by the technique of applying epoxy to the surface of the stiffener and attaching it to the concrete surface to reinforce it.
The reinforcing material used for the concrete structure may include steel fiber, glass fiber, nylon fiber, polypropylene fiber, asbestos fiber, carbon fiber ) Are used.
FIG. 1A is a perspective view showing a planar fiber-reinforced plate according to the prior art, and FIG. 1B is a cross-sectional view showing that the fibers are cracked in the direction of the fiber in the planar fiber-reinforced plate shown in FIG.
As shown in Fig. 1A, the planar fiber-reinforced plate according to the prior art is a flat-type fiber-reinforced
In the construction of such a flat fiber reinforced
At this time, when the coating thickness of epoxy is generally 2 to 5 mm, the adhesion effect is excellent. However, due to the planar structure of the planar fiber-reinforced
Further, in the conventional planar fiber-reinforced
Accordingly, a technique for preventing the
The conventional planar fiber-reinforced
Therefore, it has been necessary to develop a fiber reinforced plate that can effectively prevent electric shock or short-circuiting accident due to the combination of individual material characteristics and excellent structural strength and insulation and flame retarding effect at the same time.
As a prior art for solving the problems of the above-mentioned planar fiber-reinforced plate, Korean Registered Patent No. 10-992168, filed by the applicant of the present invention and registered as a patent, discloses "a corrugated fiber- Method "has been disclosed, which will be described with reference to Fig.
2 is a view showing a corrugated fiber reinforced plate for concrete according to the prior art.
Referring to FIG. 2, the conventional corrugated fiber reinforced
The corrugated fiber reinforced
According to the conventional corrugated fiber reinforced plate for
However, in the case of the corrugated fiber-reinforced
On the other hand, as another prior art, Korean Patent No. 10-773224 discloses an invention entitled " fiber-reinforced sheet and its manufacturing method and apparatus ", specifically, the reinforcing fiber is pulled in one direction The first reinforcing fiber sheet is arranged in the longitudinal direction of the fiber-reinforced sheet, and the first reinforcing fiber sheet is folded and wound spirally so as to overlap the first reinforcing fiber sheet with the inclination of the winding angle? , A first reinforcing fiber sheet having a length of 0 mm in the direction of the reinforcing fiber sheet with respect to the longitudinal direction, a second reinforcing fiber sheet having a length of + θ ㅀ, and a third reinforcing fiber sheet constituting -θ ㅀ And a fiber-reinforced sheet which can easily laminate the reinforcing fiber sheet in three layers and in which delamination between layers is hard to occur.
However, in the case of the fiber-reinforced sheet according to the related art, since the reinforcing fiber sheet formed of the reinforcing fiber is formed into three layers, a large amount of reinforcing fiber is required, which increases the cost.
SUMMARY OF THE INVENTION The present invention has been made in view of the above problems and provides a fiber reinforced sheet which is attached to a surface of a structure and structurally reinforced to form a fiber strand formed by processing a reinforcing fiber filament made of a plurality of short fibers, The three-way fiber sheet and the external molded sheet are laminated to form a multi-layered fiber sheet. The multi-layered fiber sheet is formed so as to have a corrugated part composed of a corrugated part and a corrugated part to facilitate epoxy impregnation The present invention provides a corrugated fiber reinforced plate formed of a fiber strand and a multilayer fiber sheet capable of preventing cracking of reinforcing fibers, and a method of constructing the same.
Another object of the present invention is to provide a fiber reinforcing plate which has a corrugated portion formed in a corrugated shape so that a corrugated portion of the corrugated portion is formed at a predetermined depth and spacers for maintaining an epoxy thickness are not required, To provide a corrugated fiber reinforced plate formed from a fiber sheet and a method of constructing the same.
As a means for achieving the above technical object, a corrugated fiber reinforced plate formed from a fiber strand and a multilayer fiber sheet according to the present invention is formed by processing a plurality of reinforcing fiber filaments made of short fibers to form strands, A fiber strand disposed in the longitudinal direction for improving the proof strength; Wherein the fiber strands are laminated in three layers in three directions with respect to the fiber strands arranged in the longitudinal direction, the fiber strands being respectively formed in the upper layer and the lower layer of the fiber strands so as to facilitate epoxy impregnation and prevent cracking of the fiber strands One spinning mat and a three-way second spinning mat; And a first exterior molding sheet and a second exterior molding sheet respectively formed on the outside of the three-way first spinning mat and the outside of the three-way second spinning mat, Wherein the first outer sheeting sheet, the three-direction first spinning mat, the fiber strand, the three-direction second spinning mat and the second outer sheeting sheet are laminated in this order to form a multi-layered fiber sheet, And a corrugated part composed of an acid and a corrugated part is molded.
Here, the three-direction first spinning mat and the three-direction second spinning mat may contain a predetermined impregnation epoxy to constrain the fiber strands.
Here, the fiber strands are disposed only in the longitudinal direction of the corrugated fiber reinforcing plate, and the three-direction first spinning mat and the three-direction second spinning mat each have transverse directions +? Direction and the -.theta. Direction so as to prevent cracking of the fiber strands.
Here, the corrugation of the corrugated part serves as a spacer between the concrete structure and the corrugated fiber reinforced plate, and the corrugated part of the corrugated part serves to constrain the epoxy.
According to another aspect of the present invention, there is provided a method of constructing a corrugated fiber reinforced plate, the corrugated fiber reinforced plate being formed of a fiber strand and a multilayer fiber sheet according to the present invention, a) forming a fiber strand by processing a plurality of staple fiber filaments; b) laminating a first exterior molded sheet, a three-way first spinning mat, a fiber strand, a three-direction second spinning mat and a second outer molded sheet to form a multi-layered fiber sheet; c) forming a corrugated fiber reinforced plate such that the multi-layered fiber sheet forms a corrugated portion and a corrugated portion; d) cutting the corrugated fiber reinforced plate according to the size of the reinforced concrete structure; e) applying epoxy to the corrugated web of the corrugated fiber reinforced plate; f) removing the inner bubbles of the epoxy by pressing the corrugated fiber reinforced plate; g) constructing an anchor to be secured to the surface of the concrete structure from the outside of the corrugated fiber reinforcing plate; And h) curing the concrete structure to which the corrugated fiber reinforced plate is attached.
According to the present invention, there is provided a fiber reinforced plate for attaching and structurally reinforcing a surface of a structure, wherein fiber strands formed by processing a reinforcing fiber filament made of a plurality of short fibers are arranged in the longitudinal direction of the fiber reinforcing plate, The fiber sheet and the external molded sheet are laminated to form a multi-layered fiber sheet. The multi-layered fiber sheet is formed so as to have a corrugated part composed of a corrugated part and a corrugated part, thereby facilitating epoxy impregnation and preventing cracking of the reinforcing fiber.
According to the present invention, when the fiber reinforced plate is formed in a corrugated shape, the corrugated portion of the corrugated portion is formed at a predetermined depth, thereby eliminating the need for spacers for maintaining the thickness of the epoxy, minimizing the amount of epoxy loss, It can be easily secured and manufactured.
According to the present invention, breakage of joints due to anchor construction can be easily prevented, and rigidity of reinforcing fibers due to restraining effect can be improved when epoxy is filled in the corrugated portion, thereby preventing breakage.
According to the present invention, it is possible to reduce the number of anchors required by minimizing the sag of the corrugated fiber reinforced plate due to the corrugated portion, thereby improving the workability of the corrugated fiber reinforced plate.
FIG. 1A is a perspective view showing a planar fiber-reinforced plate according to the prior art, and FIG. 1B is a cross-sectional view showing that the fibers are cracked in the direction of the fiber in the planar fiber-reinforced plate shown in FIG.
2 is a view showing a corrugated fiber reinforced plate for concrete according to the prior art.
3 is a view illustrating a corrugated fiber reinforced plate formed from a fiber strand and a multilayer fiber sheet according to an embodiment of the present invention.
4 is a view showing a three-way modified sheet in a corrugated fiber reinforced plate formed of a fiber strand and a multilayer fiber sheet according to an embodiment of the present invention.
5 is a cross-sectional view showing that a corrugated fiber reinforced plate formed from a fiber strand and a multilayer fiber sheet according to an embodiment of the present invention is attached on a concrete structure.
6 is an operational flow diagram of a method for constructing a corrugated fiber reinforced plate formed from a fiber strand and a multilayer fiber sheet according to an embodiment of the present invention.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings, which will be readily apparent to those skilled in the art. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. In order to clearly illustrate the present invention, parts not related to the description are omitted, and similar parts are denoted by like reference characters throughout the specification.
Throughout the specification, when an element is referred to as "comprising ", it means that it can include other elements as well, without excluding other elements unless specifically stated otherwise.
(Corrugated fiber reinforced
FIG. 3 is a view illustrating a corrugated fiber reinforced plate formed from a fiber strand and a multilayer fiber sheet according to an embodiment of the present invention. FIG. 4 is a perspective view of a corrugated fiber reinforced plate formed from a fiber strand and a multilayer fiber sheet according to an embodiment of the present invention. Fig. 5 is a diagram specifically showing a three-direction modification sheet. Fig.
3 and 4, a corrugated fiber reinforced
The
In addition, the spinning
Specifically, the three-way first spinning
The three-way second spinning
The first external molded
The second outer molded
The corrugated fiber reinforced
Specifically, a corrugated fiber reinforced
At this time, the
4, the
According to the present invention, there is provided a fiber reinforced plate for attaching and structurally reinforcing a surface of a structure, wherein fiber strands formed by processing a reinforcing fiber filament made of a plurality of short fibers are arranged in the longitudinal direction of the fiber reinforcing plate, The fiber sheet and the external molded sheet are laminated to form a multi-layered fiber sheet. The multi-layered fiber sheet is formed so as to have a corrugated part composed of a corrugated part and a corrugated part, thereby facilitating epoxy impregnation and preventing cracking of the reinforcing fiber.
According to the embodiment of the present invention, when the fiber reinforcing plate is formed into a corrugated shape, the corrugated portion of the corrugated portion is formed at a predetermined depth, thereby eliminating the need for spacers for maintaining the thickness of the epoxy, minimizing the amount of epoxy loss, The epoxy thickness can be easily secured.
FIG. 5 is a cross-sectional view showing a corrugated fiber reinforced plate formed from a fiber strand and a multilayer fiber sheet according to an embodiment of the present invention attached on a concrete structure.
5, a corrugated fiber reinforced
At this time, the corrugated fiber reinforced
[Method of constructing corrugated fiber reinforced plate formed of fiber strand and multilayer fiber sheet]
6 is an operational flow diagram of a method for constructing a corrugated fiber reinforced plate formed from a fiber strand and a multilayer fiber sheet according to an embodiment of the present invention.
5 and 6, a method for constructing a corrugated fiber reinforced plate formed from a fiber strand and a multilayer fiber sheet according to an embodiment of the present invention is a method of constructing a corrugated fiber reinforced plate attached to reinforce a
Next, a first
Next, the corrugated fiber reinforced
Next, the corrugated fiber reinforced
Next, the epoxy 170 is applied to the
Next, the corrugated
Next, an
Next, the
As a result, according to the embodiment of the present invention, there is provided a fiber reinforced plate for attaching to and structurally reinforcing a surface of a structure, wherein a fiber strand formed by processing a reinforcing fiber filament made of a plurality of short fibers is disposed in a longitudinal direction And the multilayer fiber sheet is formed so as to have a corrugated part composed of corrugated part and corrugated part to facilitate epoxy impregnation and to prevent cracking of the reinforcing fiber In addition, as the fiber reinforced plate is formed into a corrugated shape, the corrugated portion of the corrugated portion is formed at a predetermined depth, so that a spacer for maintaining the thickness of the epoxy is not required, the amount of epoxy loss can be minimized, Can be easily prevented, and when the epoxy is filled in the corrugated portion, It is possible to enhance the rigidity of the reinforcing fiber and to prevent breakage. Further, according to the present invention, it is possible to reduce the number of anchors required by minimizing deflection of the corrugated fiber reinforced plate due to corrugated bony effect, thereby improving the workability of the corrugated fiber reinforced plate.
It will be understood by those skilled in the art that the foregoing description of the present invention is for illustrative purposes only and that those of ordinary skill in the art can readily understand that various changes and modifications may be made without departing from the spirit or essential characteristics of the present invention. will be. It is therefore to be understood that the above-described embodiments are illustrative in all aspects and not restrictive. For example, each component described as a single entity may be distributed and implemented, and components described as being distributed may also be implemented in a combined form.
The scope of the present invention is defined by the appended claims rather than the detailed description and all changes or modifications derived from the meaning and scope of the claims and their equivalents are to be construed as being included within the scope of the present invention do.
100: corrugated fiber reinforced plate formed of a multilayer fiber sheet
200: Concrete structure
110: first outer molded sheet
120: three-way first spinning mat
130: Fiber Strand
131: reinforcing fiber filament
140: 3-way second spinning mat
150: second outer molded sheet
160:
160r: Wave form part (Rib)
160g: Groove
170: Epoxy
180: Anchor
Claims (7)
A fiber sheet laminated in three layers in three directions with respect to the longitudinally arranged fiber strands 130. The fiber strands 130 are respectively formed on the upper and lower layers of the fiber strands 130 to facilitate epoxy impregnation, A first three-way spinning mat 120 and a three-way second spinning mat 140 to prevent cracking of the first spinning mats 120; And
A first exterior molded sheet 110 formed on the outer side of the three-way first spinning mat 120 and on the outer side of the three-way second spinning mat 140, And a second outer molded sheet (150)
The first outer molded sheet 110, the three-way first spinning mat 120, the fiber strands 130, the three-direction second spinning mat 140, and the second outer molded sheet 150 are stacked in this order, And a corrugated fiber reinforced sheet formed of a fiber strand and a multilayered fiber sheet is characterized in that the corrugated fiber sheet is formed and the corrugated portion 160 composed of the corrugated portion 160r and the corrugated portion 160g is formed. .
Wherein the three-way first spinning mat (120) and the three-way second spinning mat (140) contain a predetermined impregnation epoxy to confine the fiber strands (130) Waveform fiber reinforced plates.
The three-way first spinning mat (120) and the three-way second spinning mat (140) each comprise a plurality of longitudinally arranged fiber strands 130, respectively, to prevent cracking of the fiber strands 130. The corrugated fiber reinforced sheet according to any one of claims 1 to 13,
The corrugated part 160r of the corrugated part 160 serves as a spacer between the concrete structure and the corrugated fiber reinforced plate and the corrugated part 160g of the corrugated part 160 is formed by the epoxy 170, Wherein the reinforcing plate is formed of a fiber strand and a multilayer fiber sheet.
a) forming a fiber strand (130) by processing a plurality of reinforcing fiber filaments (131) made of short fibers;
b) A first outer sheath sheet 110, a three-way first spinning mat 120, a fiber strand 130, a three-way second spinning mat 140 and a second outer sheath sheet 150 are laminated to form a multi- Forming a sheet;
c) forming a corrugated fiber reinforced plate (100) so that the multi-layered fiber sheet forms a corrugated part (160r) and a corrugated part (160g);
d) cutting the corrugated fiber reinforced plate (100) according to the size of the reinforced concrete structure (200);
e) applying an epoxy (170) to the corrugated web (160g) of the corrugated fiber reinforced plate (100);
f) removing the internal bubbles of the epoxy (170) by pressing the corrugated fiber reinforcing plate (100);
g) constructing an anchor (180) to be fixed to the surface of the concrete structure (200) from the outside of the corrugated fiber reinforcing plate (100); And
h) curing the concrete structure 200 to which the corrugated fiber-reinforced plate 100 is attached
And a multi-layer fiber sheet.
Wherein the three-way first spinning mat (120) and the three-way second spinning mat (140) of step b) contain a predetermined impregnating epoxy to confine the fiber strands (130) A method of constructing a corrugated fiber reinforced plate formed from a fiber sheet.
The three-way first spinning mat (120) and the three-direction second spinning mat (140) are arranged in the longitudinal direction of the corrugated fiber reinforcing plate The fiber strands 130 are laminated in three layers in three directions in the transverse direction, the +? Direction, and the-? Direction to prevent the fiber strands 130 from being cracked,
In the step b), the corrugated part 160r of the corrugated part 160 serves as a spacer between the concrete structure and the corrugated fiber reinforced plate, and the corrugated part 160g of the corrugated part 160 Wherein the reinforcing plate is formed of a fiber strand and a multi-layer fiber sheet.
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KR20140156987A KR101491647B1 (en) | 2014-11-12 | 2014-11-12 | Wave shaped fiber reinforced corrugating panel with fiber strand and multi fiber sheets, and construction method using the same |
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KR20140156987A KR101491647B1 (en) | 2014-11-12 | 2014-11-12 | Wave shaped fiber reinforced corrugating panel with fiber strand and multi fiber sheets, and construction method using the same |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101899797B1 (en) * | 2016-07-21 | 2018-09-19 | 주식회사 엘림종합건설 | Mat |
CN109532061A (en) * | 2019-01-14 | 2019-03-29 | 中山市富达运动器材有限公司 | A kind of hockey lever strike board forming die and preparation method thereof |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20100089136A (en) * | 2009-02-03 | 2010-08-12 | (주) 캐어콘 | Developing fiber composites for reinforcing concrete structures using fibers made with carbon and glass fiber |
KR100992168B1 (en) | 2010-07-20 | 2010-11-11 | 비코비엔주식회사 | Fiber reinforced corrugating panel for concrete structure and the method for reinforcing the concrete structure using the same |
JP2011094247A (en) | 2009-10-27 | 2011-05-12 | Nippon Steel Materials Co Ltd | Fiber-reinforced sheet and method for producing the same |
KR101454010B1 (en) | 2013-10-25 | 2014-10-28 | (주)씨에프에스 | A hybrid panel for reinforcing concrete structures |
-
2014
- 2014-11-12 KR KR20140156987A patent/KR101491647B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20100089136A (en) * | 2009-02-03 | 2010-08-12 | (주) 캐어콘 | Developing fiber composites for reinforcing concrete structures using fibers made with carbon and glass fiber |
JP2011094247A (en) | 2009-10-27 | 2011-05-12 | Nippon Steel Materials Co Ltd | Fiber-reinforced sheet and method for producing the same |
KR100992168B1 (en) | 2010-07-20 | 2010-11-11 | 비코비엔주식회사 | Fiber reinforced corrugating panel for concrete structure and the method for reinforcing the concrete structure using the same |
KR101454010B1 (en) | 2013-10-25 | 2014-10-28 | (주)씨에프에스 | A hybrid panel for reinforcing concrete structures |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101899797B1 (en) * | 2016-07-21 | 2018-09-19 | 주식회사 엘림종합건설 | Mat |
CN109532061A (en) * | 2019-01-14 | 2019-03-29 | 中山市富达运动器材有限公司 | A kind of hockey lever strike board forming die and preparation method thereof |
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