KR101316964B1 - Heat linoleum and manufacture method consisting of planar heating element - Google Patents

Heat linoleum and manufacture method consisting of planar heating element Download PDF

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KR101316964B1
KR101316964B1 KR1020130013192A KR20130013192A KR101316964B1 KR 101316964 B1 KR101316964 B1 KR 101316964B1 KR 1020130013192 A KR1020130013192 A KR 1020130013192A KR 20130013192 A KR20130013192 A KR 20130013192A KR 101316964 B1 KR101316964 B1 KR 101316964B1
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heating element
planar heating
layer
fiber
powder
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KR1020130013192A
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Korean (ko)
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손병갑
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주식회사 성도
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    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/34—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/02—Details
    • H05B3/06—Heater elements structurally combined with coupling elements or holders
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/10—Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12—Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14—Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/145—Carbon only, e.g. carbon black, graphite
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/009—Heaters using conductive material in contact with opposing surfaces of the resistive element or resistive layer
    • H05B2203/01—Heaters comprising a particular structure with multiple layers
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/017—Manufacturing methods or apparatus for heaters

Abstract

PURPOSE: A heating mat with a surface heating element and a manufacturing method thereof are provided to prevent a crack by dyeing a fiber with carbon that is a conductor. CONSTITUTION: A urethane resin layer or a teflon resin layer (40) is formed on the upper and lower surfaces of a surface heating element (1). The surface heating element is formed by weaving a fiber. The fiber is dyed with carbon, an EVA resin, and a conductor solution. A shielding fiber (90) is arranged between a flameproof base layer (50) and a print film layer (60) and shields an electromagnetic wave.

Description

면상발열체로 구성된 온열장판 및 그 제조방법{Heat linoleum and manufacture method consisting of planar heating element}Heat linoleum and manufacture method consisting of planar heating element

본 발명은 도전체인 카본이 손상되지 않게 하고, 표면과 이면에 형성되는 우레탄수지 또는 테프론수지와의 친화력을 증강시킬 수 있고, 전극대의 내구성도 향상시킬 수 있는 면상발열체로 구성된 온열장판 및 그 제조방법에 관한 것이다.The present invention is a thermal heating plate composed of a planar heating element which can prevent the carbon, which is a conductor, from being damaged, enhance the affinity between the urethane resin or the Teflon resin formed on the surface and the back side, and also improve the durability of the electrode. It is about.

주지하는 바와 같이 면상발열체는 코일과 같은 열선으로 구성된 선상발열체의 단점인 좁은 발열면적과, 그로 인하여 발열량이 고르게 전달되지 않아 부분적으로 온도차이를 극복하지 못하는 단점을 해결한 것으로서, 최근에는 보온 의류, 전기요, 온열장판 등 다양한 분야에서 사용되고 있다.As is well known, the planar heating element solves the disadvantage of the narrow heating area, which is a disadvantage of the linear heating element composed of a heating wire such as a coil, and thus the heat generation amount is not evenly transmitted, thereby partially overcoming the temperature difference. It is used in various fields such as electric yoke and heating plate.

종래 상기와 같은 면상발열체는 탄소섬유로 형성되어 있는데, 상기한 소재로 구성된 면상발열체는 유연성이 부족하여 접거나 구부리는 경우에 부서지거나 크랙(crack) 현상이 발생되어 전도성에 대한 기능이 떨어지는 단점이 있다.Conventionally, the planar heating element as described above is formed of carbon fiber, the planar heating element composed of the above-mentioned material has a disadvantage in that the ability to break or crack (crack) occurs in the case of folding or bending due to lack of flexibility inferior in conductivity. have.

상기한 단점을 보완하여 면상발열체를 어느 정도 접거나 구부릴 수 있는 유연성을 확보하기 위해 에폭시, 우레탄수지, 실리콘 수지등의 부가제를 사용하고 있으나, 적절한 양이 투입되지 않으면 상호 결합되지 않거나 결합된 후에 균열이 생기는 단점이 있다.To supplement the above drawbacks and to secure the flexibility to fold or bend the planar heating element, additives such as epoxy, urethane resin, silicone resin, etc. are used. There is a disadvantage of cracking.

상기한 단점을 해결하기 위하여 공개특허 10-2011-0042751호 테프론 탄소섬유 면상발열체가 개발되어 있는데, 상기 공개특허 문헌에는 탄소섬유 원사에 카본을 우레탄 수지와 함께 혼합하여 코팅처리 한 것이 전부이어서, 상기의 단점을 해결하지 못하였다.In order to solve the above drawbacks, Patent Document No. 10-2011-0042751 Teflon carbon fiber planar heating element has been developed, the patent document is all that the carbon fiber yarn is coated with a mixture of carbon and urethane resin coating, Did not solve the shortcomings.

그리고, 상기 탄소섬유로 구성된 면상발열체나 또는 탄소섬유 원사에 카본을 우레탄수지와 함께 코팅한 테프론 탄소섬유 면상발열체에 전기를 공급하는 기능을 수행할 수 있도록 하기 위해 구성된 전극대가 구리, 은사 기타 금속선으로 되어있다.In addition, the electrode pole is configured to perform the function of supplying electricity to the planar heating element consisting of the carbon fiber or carbon fiber yarn teflon carbon fiber planar heating element coated with a urethane resin with a copper, silver or other metal wire It is.

상기 구리, 은사 기타 금속선으로 구성된 전극대는 전선 형태로 되어 있기 때문에 신축성이 없다.The electrode stand composed of the copper, silver, or other metal wire is not elastic because it is in the form of an electric wire.

따라서, 면상발열체 또는 이를 사용한 온열장판을 접거나 구부리게 되면, 단선이 되는 경우가 많이 발생하는 단점이 있다.Therefore, when the surface heating element or the heated heating plate using the same is folded or bent, there is a disadvantage that a lot of disconnection occurs.

그리고, 면상발열체가 구비된 온열섬유장판의 경우에 하부에서 상부로 바닥필름층, 면상발열체, 하부직물, 상부직물, 표면 필름층으로 적층된 것으로, 특허 제10-0950294호에 원적외선 면상발열체가 구비된 온열섬유장판이 개시되어 있다.And, in the case of a thermal fiber sheet having a planar heating element is laminated in a bottom film layer, a planar heating element, a lower fabric, an upper fabric, a surface film layer from the bottom to the top, Patent No. 10-0950294 is provided with a far infrared ray planar heating element Thermal fiber sheet is disclosed.

그런데, 온열섬유장판을 구성하는 판면상발열체의 구성에서 상기한 공개특허 10-2011-0042751호, 테프론 탄소섬유 면상발열체의 단점을 완전하게 해결하지 못하였고, 온열섬유장판을 구성시 대부분이 섬유로 구성되어 있기 때문에 쿠션 기능이 부족하고 원가도 많이 소요되는 등 구조적으로 많은 문제점이 있다.However, in the configuration of the plate-like heating element constituting the heating fiber sheet, the disadvantages of the Teflon carbon fiber planar heating element did not completely solve the above, most of the fiber when constructing the heating sheet Since there is a lack of cushioning function and costs a lot, there are a lot of structural problems.

본 발명은 상기한 문제점을 해결하기 위한 것으로서, 본 발명은 도전체인 카본이 손상되지 않게 구성된 면상발열체와 전극대의 내구성도 크게 향상시킬 수 있게 하며,The present invention is to solve the above problems, the present invention is to improve the durability of the planar heating element and electrode stand not to damage the carbon as a conductor,

상기 면상발열체의 표면과 이면에 형성되는 우레탄수지 또는 테프론수지와의 친화력을 증강시키는 동시에 난연 베이스층에 의해서 다량의 원적외선이 방출되면서 내구성도 향상되도록 구성된 온열장판을 제공하며,It provides a heated heating plate configured to enhance the affinity between the urethane resin or Teflon resin formed on the surface and the back surface of the planar heating element and at the same time the durability of the far infrared rays are released by the flame-retardant base layer,

상기와 같은 면상발열체로 구성된 온열장판을 제조하는 방법을 제공하는데 그 목적이 있다.It is an object of the present invention to provide a method for manufacturing a heated heating plate composed of the planar heating element as described above.

상기한 목적을 달성하기 위한 본 발명은 합성섬유 또는 천연섬유를 경사와 위사의 간격이 0.2~0.6㎜로 되게 섬유원단을 제직하되, 동선이 섬유에 카바링된 도전사를 경사로 공급하여 경사 방향으로 2개 이상의 전극대가 형성되며, 상기 섬유원단은 도전체인 카본(Carbon), EVA(Ethylene Vinyl Acetate)수지, 접착제와 물이 혼합된 도전체 용액으로 염착한 면상발열체를 포함하여 온열장판을 제공하며,The present invention for achieving the above object is weaving the fiber fabric so that the distance between the warp and weft of synthetic fibers or natural fibers to be 0.2 ~ 0.6mm, the copper wire is inclined by feeding the conductive yarn carburized in the fiber 2 At least two electrode strips are formed, and the fiber fabric includes a carbon heater, an EVA (Ethylene Vinyl Acetate) resin, and a planar heating element dyed with a conductor solution mixed with an adhesive and water.

온열장판은, 면상발열체에 우레탄수지층 또는 테프론수지층을 형성시키고, 황토분말, 옥분말, 맥반석분말, 고령토분말 중에서 선택되는 어느 하나를PVC(Polyvinyl Chloride)수지와 혼합하여 이루어지며,The heating sheet is formed by forming a urethane resin layer or a teflon resin layer on the surface heating element, and mixing any one selected from ocher powder, jade powder, ganban stone powder and kaolin powder with PVC (Polyvinyl Chloride) resin,

전극대를 포함하는 섬유원단의 제직과 도전체인 카본이 염착된 면상발열체를 포함하여 이루어진 온열장판과, 그 제조방법을 제공하는 것이 본 발명에 특징이다.It is a feature of the present invention to provide a heating sheet made of a woven fabric of a fiber fabric including an electrode stand and a planar heating element in which carbon is a conductor, and a manufacturing method thereof.

본 발명에 의한 온열장판을 구성하는 면상발열체는, 도전체인 카본이 섬유원단에 염착되어 있기 때문에 사용시 균열을 방지할 수 있고, 전극대를 이루는 도전사가 섬유에 동선이 카바링된 구조이어서 신축작용을 하게 되므로 접거나 구부려도 절단되는 것을 완벽하게 방지하는 효과가 있으며,Since the planar heating element constituting the heated sheet according to the present invention is prevented from cracking during use because carbon, which is a conductor, is dyed into the fiber fabric, the conductive yarns forming the electrode poles have a structure in which copper wires are applied to the fiber, thereby stretching and contracting. Since it is folded or bent, the effect is completely prevented from being cut.

또한, 온열장판은, 면상발열체의 효과를 포함하고, 또 표면과 이면에 형성되는 우레탄수지 또는 테프론수지와의 친화력을 증강시키는 동시에 난연 베이스층에 의해서 다량의 원적외선이 방출되면서 내구성과 쿠션 기능도 향상되므로 온열장판의 품질 향상에 기여할 수 있어 대외 경쟁력을 높이는 효과가 있다.In addition, the heating plate includes the effect of the surface heating element, and enhances affinity with the urethane resin or Teflon resin formed on the surface and the back, and also emits a large amount of far infrared rays by the flame-retardant base layer, thereby improving durability and cushioning function. Therefore, it is possible to contribute to the improvement of the quality of the hot plate, thereby increasing the external competitiveness.

도 1은 본 발명에 의한 면상발열체의 구성을 보인 예시도
도 2는 본 발명에 의한 온열장판의 구성을 보인 사시도
도 3은 본 발명에 의한 도전사의 구조를 보인 확대 사시도
도 4는 본 발명에 의한 섬유원단에 도전체를 염착하는 예시도
도 5는 본 발명에 의한 온열장판의 제조공정도1 is an exemplary view showing the configuration of a planar heating element according to the present invention
Figure 2 is a perspective view showing the configuration of the heated sheet according to the present invention
Figure 3 is an enlarged perspective view showing the structure of the conductive yarn according to the present invention
Figure 4 is an illustration of dyeing the conductor to the fabric fabric according to the present invention
5 is a manufacturing process diagram of the heated sheet according to the present invention

이하, 본 발명에 의한 면상발열체로 구성된 온열장판 및 그 제조방법을 상세하게 설명하면 다음과 같다.Hereinafter, the thermal heating plate and the manufacturing method of the planar heating element according to the present invention will be described in detail.

본 발명에 의한 면상발열체의 구성은, 경사(3)와 위사(4)로 구성된 합성섬유원단 또는 천연섬유원단(이하,섬유원단이라 함.)으로 구성하되, 경사와 위사의 간격을 0.2~0.6㎜가 되게 구성하며,The planar heating element according to the present invention is composed of a synthetic fiber fabric or a natural fiber fabric (hereinafter, referred to as a fiber fabric) composed of a warp yarn 3 and a weft yarn 4, but the interval between the warp yarn and the weft yarn is 0.2 to 0.6. ㎜ configured,

상기 섬유원단(2)의 경사 방향에 동선(12)이 섬유(11)에 카바링 작업되어 구성된 도전사(10)를 2개 이상의 전극대(20)가 형성되게 경사로 공급하여 일정폭 제직된 섬유원단(2)과,The fiber fabric woven in a predetermined width by feeding the conductive yarn 10 formed by the copper wire 12 to the fiber 11 in the inclined direction of the fiber fabric 2 so as to form two or more electrode stands 20. (2) and,

상기 2개 이상 전극대(20)가 형성된 섬유원단(2)을 도전체인 카본(30)과 에바(EVA)수지(31)와 접착제(32)와 물이 혼합된 도전체용액(33)으로 염착하여 구성된 면상발열체(1)가 구성된다.The fiber fabric 2 having the two or more electrode poles 20 formed thereon is dyed with a conductor solution 33 in which carbon 30, EVA resin 31, an adhesive 32, and water are mixed as conductors. Planar heating element (1) configured by the configuration is configured.

상기 면상발열체로 구성된 온열장판(100)은, 상기 면상발열체(1)를 포함하여 구성되되, 상기 면상발열체(1)의 상,하면에는 우레탄수지층 또는 테프론수지층(40)을 형성시키고, 난연 베이스층(50), 인쇄 필름층(60), 보호 필름층(70)과 발란스층(80)을 차례로 열접착하여 구성된다.The heating heating plate 100 composed of the planar heating element is configured to include the planar heating element 1, and the urethane resin layer or the Teflon resin layer 40 is formed on the upper and lower surfaces of the planar heating element 1 and flame retardant. The base layer 50, the print film layer 60, the protective film layer 70, and the balance layer 80 are thermally bonded in order.

또는 난연 베이스층(50)과 인쇄 필름층(60) 사이에 차폐원단(90)을 개입시키고 보호 필름층(70)과 발란스층(80)을 차례로 열접착하여 구성할 수도 있다.Alternatively, the shielding fabric 90 may be interposed between the flame retardant base layer 50 and the print film layer 60, and the protective film layer 70 and the balance layer 80 may be thermally bonded in sequence.

상기와 같이 구성된 면상발열체에 관한 작용을 상세하게 살펴본다.It looks at in detail the action on the planar heating element configured as described above.

면상발열체를 구성하는 섬유원단이 경사(3)와 위사(4)로 구성되되, 경사와 위사의 간격을 0.2~0.6㎜로 구성되었기 때문에 도전체인 카본(30)과 에바(EVA)수지(31)와 접착제(32)와 물이 혼합된 도전체용액(33)이 섬유원단(2)에 확실하게 염착될 수 있기 때문에 열전도성을 향상시킬 수 있고, 동시에 균일하게 열을 발생시킬 수 있을 뿐만 아니라, 종래 코팅으로 구성된 것에 비하여 사용시 균열을 방지할 수 있다.The fiber fabric constituting the planar heating element is composed of the warp yarn 3 and the weft yarn 4, but since the space between the warp yarn and the weft yarn is 0.2 to 0.6 mm, the carbon 30 and the EVA resin 31, which are conductors, are formed. And the conductor solution 33 mixed with the adhesive 32 and the water can be reliably dyed to the fiber fabric 2, thereby improving the thermal conductivity and at the same time generating heat uniformly, It is possible to prevent cracks in use as compared to conventional coatings.

특히, 상기 섬유원단(2)의 경사 방향에 형성된 전극대(20)를 구성하는 도전사(10)는 신축성이 뛰어나기 때문에 접거나 구부리는 경우에도 손상되지 않아 전기 합선으로 인한 화재를 방지할 수 있게 된다.In particular, the conductive yarn 10 constituting the electrode stand 20 formed in the inclined direction of the fiber fabric 2 is excellent in elasticity so that it is not damaged even when folded or bent to prevent a fire due to an electric short circuit. do.

이렇게 구성된 면상발열체를 사용하여 구성된 온열장판은 상기 면상발열체의 작용을 포함하고 있을 뿐만 아니라. 우레탄수지 또는 테프론수지와의 친화력으로 우레탄수지층 또는 테프론수지층(40)이 확실하게 형성되고, 상면에는 황토분말, 옥분말, 맥박석분말, 고령토분말 중에 어느 하나를 선택하여 PVC(Polyvinyl Chloride)수지와 혼합하여 구성된 난연 베이스층(50)에 의해서 난연작용과 더불어 쿠션 기능과 원적외선도 다량방출시킬 수 있고, 차폐원단(90)을 추가하여 구성된 경우에는 전자파를 차단할 수 있게 된다.The heating plate constructed using the planar heating element configured as described above not only includes the action of the planar heating element. Urethane resin layer or Teflon resin layer 40 is reliably formed by affinity with urethane resin or Teflon resin, and the upper surface is selected from any one of ocher powder, jade powder, pulse stone powder, kaolin powder and PVC (Polyvinyl Chloride) The flame retardant base layer 50 mixed with the resin can emit a large amount of cushioning function and far infrared rays as well as flame retardant action, and in the case of adding the shielding fabric 90 to block electromagnetic waves.

면상발열체로 구성된 온열장판 및 그 제조방법을 제조공정에 따라 상세하게 살펴본다.The thermal heating plate and the manufacturing method of the planar heating element will be described in detail according to the manufacturing process.

제 1공정(First process 제직공정Weaving Process ))

합성섬유 또는 천연섬유를 경사(3)와 위사(4)로 구성된 섬유원단(2)을 제직하되, 경사와 위사의 간격을 0.2~0.6㎜로 형성되게 하고, 상기 섬유원단(2)의 경사 방향에 동선(12)이 섬유(11)에 카바링 작업되어 구성된 도전사(10)를 일정폭 제직되게 공급하여 2개 이상의 전극대(20)가 형성되게 섬유원단(2)을 제직한다.Weaving the fiber fabric (2) consisting of synthetic fibers or natural fibers inclined (3) and weft yarn (4), the interval between the warp and weft yarn is formed to 0.2 ~ 0.6mm, the inclined direction of the fiber fabric (2) The copper wire 12 is provided with the conductive yarn 10, which is formed by carburizing the fibers 11 to a predetermined width, to weave the fiber fabric 2 so that two or more electrode stands 20 are formed.

제 2공정(The second step ( 염착공정Dyeing Process ))

상기 제 1공정에 의해서 제직된 2개 이상 전극대(20)가 형성된 섬유원단(2)을 준비하여 도전체인 카본(Carbon), EVA(Ethylene Vinyl Acetate)수지, 접착제와 물이 혼합된 도전체 용액(33)에 함침하여 염착시킨다.(도 4참조)A fiber solution 2 having two or more electrode stands 20 formed by the first process is prepared, and a conductor solution of carbon, EVA (Ethylene Vinyl Acetate) resin, an adhesive, and water mixed as a conductor Impregnated and impregnated in (33). (See Fig. 4)

제 3공정(The third step ( 면상발열체Plane heating element 완성공정) Completion process)

제 2공정에 의한 섬유원단에 물 20%가 혼합된 우레탄수지 또는 100% 테프론수지에 함침하여 우레탄수지층 또는 테프론수지층(40)을 형성시켜서 면상발열체를 완성한다.The urethane resin or 100% Teflon resin mixed with 20% water in the fiber fabric according to the second step is formed to form a urethane resin layer or a Teflon resin layer 40 to complete the planar heating element.

제 4공정(온열장판 제조공정)4th process (hot plate manufacturing process)

4-14-1

제 3공정에 의해서 우레탄수지층 또는 테프론수지층이 형성된 면상발열체(1)의 상면에 난연 베이스층(50)을 형성시킨다.The flame retardant base layer 50 is formed on the upper surface of the planar heating element 1 in which the urethane resin layer or the Teflon resin layer is formed by the third process.

상기 난연 베이스 층(50)은 황토분말, 옥분말, 맥반석분말, 고령토분말 중에 어느 하나를 선택하여 PVC(Polyvinyl Chloride)수지와 혼합하여 구성된다.The flame retardant base layer 50 is composed of a mixture of PVC (Polyvinyl Chloride) resin by selecting any one of ocher powder, jade powder, elvan powder, kaolin powder.

4-24-2

4-1공정에 더하여 인쇄 필름층(60), 보호 필름층(70), 발란스층(80)을 차례로 열접착하여 온열장판(100)을 완성한다.In addition to step 4-1, the thermal film 100 is completed by thermally bonding the print film layer 60, the protective film layer 70, and the balance layer 80 in this order.

또는 난연 베이스 층(50)과 인쇄 필름층(60) 사이에 차폐원단(90)을 개입시키고, 보호 필름층(70), 발란스층(80)을 차례로 열접착하여 온열장판(100)을 완성한다.Alternatively, the shielding fabric 90 is interposed between the flame retardant base layer 50 and the printing film layer 60, and the protective film layer 70 and the balance layer 80 are thermally bonded in order to complete the heated sheet 100. .

1: 면상발열체 2: 섬유원단
3: 경사 4: 위사
10: 도전사 12: 동선1: planar heating element 2: fiber fabric
3: warp 4: weft
10: Challenger 12: Copper Line

Claims (7)

삭제delete 면상발열체(1)의 상면 및 하면에 우레탄수지층 또는 테프론수지층(40)을 형성시키고, 그 상면에 황토분말, 옥분말, 맥반석분말, 고령토분말 중에서 선택되는 어느 하나를 PVC(Polyvinyl Chloride)수지와 혼합하여 이루어지는 난연 베이스층(50), 인쇄 필름층(60), 보호 필름층(70), 발란스층(80)을 차례대로 포개고 열접착하여 구성된 온열장판(100)에 있어서,
상기 면상발열체(1)는 합성섬유 또는 천연섬유를 경사와 위사의 간격이 0.2 ~ 0.6㎜로 되게 섬유원단(2)을 제직하되, 동선이 섬유에 카바링된 도전사를 경사로 공급하여 경사 방향으로 2개 이상의 전극대가 형성되며, 상기 섬유원단(2)은 도전체인 카본(Carbon), EVA(Ethylene Vinyl Acetate)수지, 접착제와 물이 혼합된 도전체 용액으로 염착하여 이루어지는 것을 특징으로 하는 면상발열체로 구성된 온열장판.The urethane resin layer or the Teflon resin layer 40 is formed on the upper and lower surfaces of the planar heating element 1, and any one selected from ocher powder, jade powder, elvan powder and kaolin powder is formed on the upper surface and the lower surface of the planar heating element (PVC). In the heated sheet 100 formed by superimposing and thermally bonding the flame-retardant base layer 50, the print film layer 60, the protective film layer 70, the balance layer 80 formed by mixing with
The planar heating element (1) weaving the fiber fabric (2) so that the distance between the warp and the weft of the synthetic fiber or natural fiber to be 0.2 ~ 0.6mm, the copper wire is inclined by supplying the conductive yarn carburized in the fiber 2 At least two electrode strips are formed, and the fiber fabric 2 is composed of a planar heating element, which is formed by dyeing with a conductor solution of carbon, EVA (Ethylene Vinyl Acetate) resin, and a mixture of an adhesive and water. Warm plate. 삭제delete 삭제delete 제2항에 있어서,
상기 난연 베이스층(50)과 인쇄 필름층(60) 사이에 추가적으로 전자파를 차단하는 차폐원단(90)을 열접착시키는 것을 특징으로 하는 면상발열체로 구성된 온열장판.3. The method of claim 2,
The heat shield plate consisting of a planar heating element, characterized in that the heat-sealing the shielding fabric 90 to further block the electromagnetic wave between the flame-retardant base layer 50 and the print film layer (60). 합성섬유 또는 천연섬유를 경사와 위사의 간격이 0.2 ~ 0.6㎜로 공급하여 섬유원단을 제직하되, 동선이 섬유에 카바링된 도전사를 경사로 공급하여 경사 방향으로 2개 이상의 전극대가 형성된 섬유원단(2)을 제직하는 공정;
상기 섬유원단(2)에 도전체인 카본(Carbon), 및 EVA(Ethylene Vinyl Acetate)수지, 접착제와 물이 혼합된 도전체 용액으로 염착시킨 다음, 상면 및 하면에 우레탄수지층 또는 테프론수지층(40)을 형성시켜 면상발열체(1)를 제조하는 공정;
상기 면상발열체(1)의 상면에 황토분말, 옥분말, 맥반석분말, 고령토분말 중에서 선택되는 어느 하나를 PVC(Polyvinyl Chloride)수지와 혼합하여 이루어지는 난연 베이스층(50), 인쇄 필름층(60), 보호 필름층(70), 발란스층(80)을 차례대로 포개고 열접착하여 온열장판(100)을 제조하는 공정;
으로 이루어지는 것을 특징으로 하는 면상발열체로 구성된 온열장판의 제조방법.Weaving fiber fabric by supplying synthetic or natural fiber with 0.2 ~ 0.6mm gap between warp and weft yarns, but with 2 or more electrode bands in warp direction by feeding warp yarns coated with copper wire to warp yarns (2 Weaving);
The fiber fabric 2 is dyed with a conductive carbon solution, carbon and EVA (Ethylene Vinyl Acetate) resin, a conductive solution mixed with an adhesive and water, and then a urethane resin layer or a Teflon resin layer 40 on the upper and lower surfaces. Forming a planar heating element (1);
Flame retardant base layer (50), printed film layer (60) formed by mixing any one selected from ocher powder, jade powder, elvan powder, kaolin powder on the top surface of the planar heating element (1) with PVC (Polyvinyl Chloride) resin Stacking the protective film layer 70 and the balance layer 80 in turn and thermally bonding them to manufacture the heated sheet 100;
Method of producing a heated heating plate consisting of a planar heating element, characterized in that consisting of. 제6항에 있어서,
상기 난연 베이스층(50)과 인쇄 필름층(60) 사이에 추가적으로 전자파를 차단하는 차폐원단(90)을 열접착시키는 것을 특징으로 하는 면상발열체로 구성된 온열장판의 제조방법.The method according to claim 6,
Method of manufacturing a heating sheet consisting of a planar heating element, characterized in that the heat-sealing the shielding fabric 90 to further block the electromagnetic wave between the flame-retardant base layer 50 and the printing film layer (60).
KR1020130013192A 2013-02-06 2013-02-06 Heat linoleum and manufacture method consisting of planar heating element KR101316964B1 (en)

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KR101484675B1 (en) * 2014-09-15 2015-01-20 이희겸 Heating mat and method of the same that
WO2016003031A1 (en) * 2014-07-01 2016-01-07 이지원 Planar heating cloth and method for manufacturing same
WO2018048003A1 (en) * 2016-09-12 2018-03-15 (주)닥터서플라이 Portable hot pack device
WO2019190152A1 (en) * 2018-03-29 2019-10-03 주식회사 히톨로지 Flexible heating sheet using fiber electrode

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KR100687572B1 (en) * 2006-01-24 2007-02-27 임성훈 Wire type heating element
KR20090076005A (en) * 2008-01-07 2009-07-13 이한국 Heating sheet and heating floor using thereof
KR20090128734A (en) * 2008-06-11 2009-12-16 이춘구 A fabric for interception of an electromagnetic waves and a water vein waves
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