KR101304475B1 - Polyester copolymer for fabricating thin and elongated hollow articles - Google Patents

Polyester copolymer for fabricating thin and elongated hollow articles Download PDF

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KR101304475B1
KR101304475B1 KR1020060094065A KR20060094065A KR101304475B1 KR 101304475 B1 KR101304475 B1 KR 101304475B1 KR 1020060094065 A KR1020060094065 A KR 1020060094065A KR 20060094065 A KR20060094065 A KR 20060094065A KR 101304475 B1 KR101304475 B1 KR 101304475B1
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length
structural unit
melt index
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KR20080028594A (en
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신철원
김종량
김태영
신관수
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에스케이케미칼주식회사
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • C08G63/18Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
    • C08G63/181Acids containing aromatic rings
    • C08G63/183Terephthalic acids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0001Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/12Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies

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Abstract

본 발명은 폴리에틸렌테레프탈레이트 구성단위와 폴리1,4-디메틸렌사이클로헥산테레프탈레이트를 위주로 하는 구성단위로 이루어지는 공중합 폴리에스테르 수지에 관한 것으로, 본 발명의 공중합 폴리에스테르는 길이(L)/벽두께(t)의 비가 50 이상이고, 성형체의 길이(L)/중공개구부의 폭(w)의 비가 6 이상의 치수를 갖는 얇고 긴 중공성형체의 사출성형에 매우 적합한 특성을 나타낸다.The present invention relates to a copolymer polyester resin comprising a polyethylene terephthalate structural unit and a structural unit mainly based on poly 1,4-dimethylene cyclohexane terephthalate, wherein the copolymer polyester of the present invention has a length (L) / wall thickness ( The ratio of t) is 50 or more, and the ratio of the length (L) of the molded part to the width (w) of the hollow opening is very suitable for injection molding of a thin and long hollow molded product having a dimension of 6 or more.

폴리에스테르, 1,4-사이클로헥산디메탄올, 폴리에틸렌테레프탈레이트, 폴리1,4-디메틸렌사이클로헥산테레프탈레이트 Polyester, 1, 4-cyclohexane dimethanol, polyethylene terephthalate, poly 1, 4- dimethylene cyclohexane terephthalate

Description

얇고 긴 모양의 중공성형체용 공중합 폴리에스테르 수지 {Polyester copolymer for fabricating thin and elongated hollow articles} Polyester copolymer for fabricating thin and elongated hollow articles}

도 1은 본 발명의 일 구현에 따르는 얇고 긴 사각기둥형태의 중공성형체의 정면과 측면을 나타낸 도면이고, 1 is a view showing the front and side surfaces of a thin and long rectangular pillar-shaped hollow molded body according to an embodiment of the present invention,

도 2는 본 발명의 다른 구현에 따르는 얇고 긴 사각기둥형태의 중공성형체의 정면과 측면을 나타낸 도면이다. Figure 2 is a view showing the front and side of the hollow molded body of the thin long square pillar shape according to another embodiment of the present invention.

본 발명은 폴리에스테르수지에 관한 것으로서, 보다 구체적으로는 얇고 긴 중공성형체를 사출성형하여 제조하기에 적합한 폴리에스테르 수지에 관한 것이다. The present invention relates to a polyester resin, and more particularly, to a polyester resin suitable for injection molding a thin and long hollow molded article.

사출용도로 사용되는 투명수지로는 폴리스티렌(PS), 폴리메틸메타크릴레이트(PMMA), 폴리카보네이트(PC) 등이 널리 사용되고 있다. Polystyrene (PS), polymethyl methacrylate (PMMA), polycarbonate (PC) and the like are widely used as transparent resins used for injection purposes.

폴리스티렌은 가격은 싸나 충격강도가 약하고, 폴리카보네이트는 물성은 우수하나 가격이 비싼 것이 단점이다. 폴리에틸렌테레트탈레이트(PET)는 종래의 사출 용 투명수지들의 장점을 골고루 지녔고 재활용(Recycle)이 잘 된다는 점에서 사출수지로 적합하다고 할 수 있다. 그러나, 대부분의 사출용 투명수지들은 무정형(amorphous)이나 PET는 결정성(crystallinity)을 가지고 있으므로 냉각금형을 써야 하기 때문에 금형내에서의 흐름성이 매우 제한을 받는다.Polystyrene is inexpensive but weak in impact strength, and polycarbonate has excellent physical properties but is expensive. Polyethylene terephthalate (PET) has the advantages of the conventional transparent resin for injection and can be said to be suitable as an injection resin in terms of good recycling (Recycle). However, most of the injection-transparent resins are amorphous or PET has crystallinity, so the flow in the mold is very limited because the cooling mold must be used.

이러한 문제를 해결하기 위해 폴리에틸렌테레프탈레이트 수지의 결정성을 떨어뜨리기 위해 다른 산성분과 디올성분을 공중합시켜 폴리에스테르 수지의 특성을 개질하는 것이 연구되어 왔다. 이와 같은 공중합폴리에스테르 수지를 제조하는데 사용되는 산성분으로는 이소프탈산, 사이클로헥산디카르복실산트, 나프탈렌디카르복실산 등이 있으며, 디올성분으로는 네오펜틸글리콜, 프로판디올, 부탄디올, 사이클로헥산디메탄올 등이 있다. In order to solve this problem, in order to reduce the crystallinity of polyethylene terephthalate resin, copolymerization of diol components with other acid components has been studied to modify the properties of polyester resins. Acid components used to prepare such copolymerized polyester resins include isophthalic acid, cyclohexanedicarboxylic acid, naphthalenedicarboxylic acid, and the like. As diol components, neopentyl glycol, propanediol, butanediol, and cyclohexanedi Methanol and the like.

그러나, 공지의 공중합 폴리에스테르 수지로는 본 발명에서 목적하는 특정 구조의 얇고 긴 모양의 중공성형체를 사출성형하는 것은 매우 곤란하였다. However, it is very difficult to injection mold a thin and long hollow molded article having a specific structure desired by the present invention with a known copolyester resin.

따라서 본 발명은 특정 구조의 얇고 긴 모양의 중공성형체를 제조하기에 적합한 공중합 폴리에스테르 수지를 제공하는 것을 목적으로 한다. Accordingly, an object of the present invention is to provide a copolyester resin suitable for producing a thin and elongated hollow molded article having a specific structure.

상기한 목적을 달성하기 위한 본 발명자의 연구에서 특정 공중합성분을 사용하여 공중합도를 특정수준으로 조절하고, 공중합 생성물의 용융지수를 특정한 범위로 조절하게 되면 목적하는 용도에 매우 적합한 공중합 수지를 얻을 수 있게 된다는 사실을 발견하고, 이러한 사실에 기초하여 본 발명을 완성하게 된 것이다. In the study of the present inventors to achieve the above object, by adjusting the degree of copolymerization to a specific level by using a specific copolymerization component, and adjusting the melt index of the copolymerization product to a specific range can obtain a copolymer resin very suitable for the intended use. It was found that the present invention, and based on this fact, the present invention was completed.

그러므로 본 발명에 의하면 폴리에틸렌테레프탈레이트 구성단위와 폴리1,4-디메틸렌사이클로헥산테레프탈레이트를 위주로 하는 구성단위로 이루어지는 얇고 긴 모양의 중공성형체를 사출하여 제조하기 위한 공중합 폴리에스테르 수지이며, 개질을 위한 공중합 성분은 1,4-사이클로헥산디메탄올, 디에틸렌글리콜 및 이소프탈산이고, 하기 수학식 1로 구한 개질성분의 공중합도가 3~15%이고, 용융지수(MI: melt index)가 20~40g/10min (270℃,추 무게 : 2106g)이고, 상기 중공성형체는 성형체의 길이(L)/벽두께(t)의 비가 50 이상이고, 성형체의 길이(L)/중공개구부의 폭(w)의 비가 6 이상의 치수를 갖는 것임을 특징으로 하는 얇고 긴 중공성형체용 공중합 폴리에스테르 수지가 제공된다: Therefore, according to the present invention is a co-polyester resin for injection molding a thin and long hollow molded body consisting of a polyethylene terephthalate structural unit and a structural unit mainly poly 1,4-dimethylene cyclohexane terephthalate, for modification The copolymerization component is 1,4-cyclohexanedimethanol, diethylene glycol and isophthalic acid, the copolymerization degree of the modified component obtained by Equation 1 below is 3 to 15%, and the melt index (MI: melt index) is 20 to 40 g. / 10min (270 DEG C, weight: 2106 g), and the blow molded body has a ratio of length L / wall thickness t of the molded body to 50 or more, and length L of the molded body / width w of the hollow opening. There is provided a co-polyester resin for thin and long blown bodies, characterized in that the ratio has a dimension of 6 or more:

Figure 112006070290053-pat00001
Figure 112006070290053-pat00001

이하, 본 발명을 보다 상세하게 설명하기로 한다. Hereinafter, the present invention will be described in more detail.

본 발명에서 목적하는 중공성형체는 성형체의 길이(L)/벽두께(t)의 비가 50 이상이고, 성형체의 길이(L)/중공개구부의 폭(w)의 비가 6 이상의 치수를 갖는 것이다. 이러한 치수를 갖는 중공성형체의 예가 도 1 및 도 2에 예시된다. 도 1은 사각 기둥형태의 중공성형체를, 도 2는 원기둥형태의 중공성형체를 각각 나타낸 것이다. The hollow molded article desired in the present invention has a length L / wall thickness t of the molded article of 50 or more, and a length L of the molded article / width w of the hollow opening portion has a dimension of 6 or more. Examples of blow molded bodies having such dimensions are illustrated in FIGS. 1 and 2. 1 shows a hollow molded body in the form of a square column, and FIG. 2 shows a hollow molded body in the form of a cylinder.

본 발명의 공중합 폴리에스테르 수지에 있어서, 개질을 위한 공중합 성분으로는 1,4-사이클로헥산디메탄올, 디에틸렌글리콜 및 이소프탈산이 사용되며, 이러한 공중합 성분의 수학식 1로 계산한 공중합도는 3~15%가 되어야 한다. 만일 상기 공중합도가 3%보다 낮은 경우에는 사출성형시 투명한 성형체를 제조하기 어렵고, 공중합도가 15%를 초과하는 경우에는 수지의 결정화도가 낮아 수지제조 및 건조시에 융착이 심하게 발생하는 문제점이 있다. In the copolymerized polyester resin of the present invention, 1,4-cyclohexanedimethanol, diethylene glycol and isophthalic acid are used as copolymerization components for modification, and the copolymerization degree calculated by Equation 1 of these copolymerization components is 3 Should be ~ 15%. If the copolymerization degree is lower than 3%, it is difficult to produce a transparent molded article during injection molding, and when the copolymerization degree is more than 15%, there is a problem in that fusion occurs severely during resin production and drying when the copolymerization degree is lower than 15%. .

또한 본 발명의 공중합 폴리에스테르 수지의 용융지수는 20~40g/10min (270℃,추 무게 : 2106g)이어야 한다. 그 이유는 용융지수가 20 g/10min보다 낮은 경우에는 사출시 사출압력이 많이 걸려 공정불량 및 설비부품의 수명이 짧아지는 단점이 있고, 40g/10min을 초과하는 경우에는 중공성형체의 기계적 강도가 매우 저하되는 문제점이 있기 때문이다. In addition, the melt index of the copolyester resin of the present invention should be 20 ~ 40g / 10min (270 ℃, weight: 2106g). The reason is that when the melt index is lower than 20 g / 10min, the injection pressure is high during injection, which shortens the process defect and the life of the equipment parts. When the melt index exceeds 40g / 10min, the mechanical strength of the hollow molded product is very high. This is because there is a problem that is degraded.

이하, 실시예의 방법으로 본 발명을 보다 상세하게 설명하기로 한다. Hereinafter, the present invention will be described in more detail by way of examples.

하기 표 1에 나타낸 바와 같은 용융지수와 개질제의 공중합도를 가지는 폴리에틸렌테레프탈레이트 구성단위와 폴리-1,4-디메틸렌사이클로헥산테레프탈레이트를 위주로 하는 구성단위로 이루어지는 공중합 폴리에스테르 수지를 160℃에서 12시간 진공 건조하여 준비하였다. 길이*폭*두께가 각각 100*12*1.2mm, 100*12*2.1mm, 100*18*1.2mm인 납작한 중공 직육면체의 성형체의 사출을 사출기는 NISSEI의 FN2000을 사용하였고, 금형 냉각온도는 12℃로 하였고, 사출기 부위별 온도는 노즐/배럴1/배럴2/배럴3=270/275/275/275℃로 동일하게 하여 사출하면서 성형체의 투명 도가 좋아질 때까지 냉각시간을 변경하면서 최소의 냉각시간을 기록하였고, 성형체의 모양이 불균일하게 나오거나 금형에 성형체가 박히는 경우의 공정불량 횟수를 비교하였다. 그 결과는 표 1에 제시된다. The copolymerized polyester resin comprising a polyethylene terephthalate structural unit having a copolymerization degree of a melt index and a modifier and a structural unit mainly based on poly-1,4-dimethylene cyclohexane terephthalate as shown in Table 1 was 12 at 160 ° C. Prepared by time vacuum drying. NISSEI's FN2000 was used for injection molding of flat, hollow cuboids of 100 * 12 * 1.2mm, 100 * 12 * 2.1mm, and 100 * 18 * 1.2mm in length, width, and thickness, respectively. ℃, and the temperature of each part of the injection machine nozzle / barrel 1 / barrel 2 / barrel 3 = 270/275/275/275 ℃ equal to the minimum cooling time while changing the cooling time to improve the transparency of the molded product It was recorded, and compared the number of process defects when the shape of the molded product came out unevenly or the molded body is stuck in the mold. The results are shown in Table 1.

구분division 용융지수
(MI)
Melt Index
(MI)
공중합도
(%)
Degree of copolymerization
(%)
L/WL / W L/t
L / t
성형사이클시간
(초)
Molding cycle time
(second)
공정불량발생회수
(100 shot 당)
Process Defect Occurrences
(Per 100 shots)
실시예 1Example 1 3232 4.94.9 8.38.3 8383 11.511.5 00 실시예 2Example 2 2424 5.35.3 8.38.3 8383 15.815.8 1One 실시예 3Example 3 4141 8.68.6 8.38.3 8383 9.89.8 00 비교예 1Comparative Example 1 1212 8.88.8 8.38.3 8383 22.322.3 1616 비교예 2Comparative Example 2 3838 2.32.3 8.38.3 8383 34.734.7 33 비교예 3Comparative Example 3 1212 8.88.8 8.38.3 4848 12.112.1 00 비교예 4Comparative Example 4 3838 2.32.3 8.38.3 4848 18.818.8 1One 비교예 5Comparative Example 5 1212 8.88.8 5.65.6 8383 19.219.2 33 비교예 6Comparative Example 6 3838 2.32.3 5.65.6 8383 26.426.4 22

상기 표 1에서 성형사이클 시간은 사출시간과, 냉각시간과, 이젝트(eject)시간을 합친 시간을 의미한다. 또한 용융지수는 ASTM D1238-B방법에 의거하여 실시하였다(측정설비는 Davenport사의 LLOYD MFI-10). In Table 1, the molding cycle time means a time in which injection time, cooling time, and eject time are added together. In addition, the melt index was performed according to the ASTM D1238-B method (measurement equipment is Davenport's LLOYD MFI-10).

상기 표 1의 결과로부터, 용융지수가 20~40g/10min의 범위내이고 개질제의 공중합도가 3~15%의 범위내인 실시예 1 내지 3의 본 발명의 공중합 폴리에스테르 수지는 본 발명에 따르는 치수의 얇고 긴 성형체를 사출성형하더라도 공정불량이 거의 발생하지 않으나, 용융지수가 본 발명의 범위에서 벗어나는 비교예 1이나, 공중합도가 본 발명의 범위에서 벗어나는 비교예 2의 경우에는 공정불량이 자주 발생하는 것을 알 수 있다. 특히, 비교예 3, 4는 본 발명에 따르는 성형체와 같이 흐름성의 제약이 많은 성형체의 사출성형에서 본 발명의 수지가 매우 탁월함을 간접적으로 말해주고 있다.From the results in Table 1, the copolymerized polyester resins of the present invention of Examples 1 to 3, wherein the melt index is in the range of 20 to 40 g / 10 min and the copolymerization degree of the modifier is in the range of 3 to 15%, according to the present invention. Process injection hardly occurs even when injection molding thin and long molded articles having dimensions, but in case of Comparative Example 1 in which the melt index is out of the range of the present invention, and Comparative Example 2 in which the copolymerization degree is out of the range of the present invention, the process defect is frequently It can be seen that it occurs. In particular, Comparative Examples 3 and 4 indirectly indicate that the resin of the present invention is very excellent in the injection molding of a molded article having a high flowability such as the molded article according to the present invention.

이와 같이 본 발명에 따르는 공중합 폴리에스테르 수지는 얇고 긴 성형체, 구체적으로 성형체의 길이(L)/벽두께(t)의 비가 50 이상이고, 성형체의 길이(L)/중공개구부의 폭(w)의 비가 6 이상의 치수를 만족하는 성형체의 제조에 매우 적합한 수지이며 종래 폴리에틸렌테레프탈레이트 수지의 단점을 해소할 수 있는 등의 효과가 있는 것이다.As described above, the copolyester resin according to the present invention has a thin and long molded article, specifically, the ratio of the length (L) / wall thickness (t) of the molded article is 50 or more, and the length (L) of the molded article / width of the hollow opening part (w). It is a resin that is very suitable for the production of molded articles having a ratio satisfying a dimension of 6 or more, and has the effect of eliminating the disadvantages of the conventional polyethylene terephthalate resin.

Claims (2)

삭제delete 폴리에틸렌테레프탈레이트 구성단위와 폴리1,4-디메틸렌사이클로헥산테레프탈레이트를 위주로 하는 구성단위로 이루어지는 얇고 긴 모양의 중공성형체를 사출하여 제조하기 위한 공중합 폴리에스테르 수지이며, 개질을 위한 공중합 성분은 1,4-사이클로헥산디메탄올, 디에틸렌글리콜 및 이소프탈산이고, 하기 수학식 1로 구한 개질성분의 공중합도가 3~15%이고, 용융지수(MI: melt index)가 20~40g/10min (270℃,추 무게 : 2106g)이며, 중공성형체의 길이(L)/벽두께(t)의 비가 50 이상이고 중공성형체의 길이(L)/중공개구부의 폭(w)의 비가 6 이상의 치수를 갖는 얇고 긴 중공 성형체용 공중합 폴리에스테르 수지.Copolymerized polyester resin for injection molding a thin, long hollow molded article consisting of a polyethylene terephthalate structural unit and a structural unit mainly based on poly 1,4-dimethylene cyclohexane terephthalate. 4-cyclohexane dimethanol, diethylene glycol and isophthalic acid, the copolymerization degree of the modified component obtained by the following formula (1) is 3 to 15%, the melt index (MI: melt index) is 20 ~ 40g / 10min (270 ℃) Weight: 2106g), the length of the hollow molded body (L) / wall thickness (t) ratio of 50 or more and the ratio of the length (L) / hollow opening portion (w) of the hollow molded body having a dimension of 6 or more Co-polyester resin for blow molded objects. 수학식 1Equation 1
Figure 112013032677216-pat00005
Figure 112013032677216-pat00005
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