KR101185723B1 - Double-fluid stiffening flame proof materials and the manufaturing method thereof - Google Patents

Double-fluid stiffening flame proof materials and the manufaturing method thereof Download PDF

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KR101185723B1
KR101185723B1 KR1020120026383A KR20120026383A KR101185723B1 KR 101185723 B1 KR101185723 B1 KR 101185723B1 KR 1020120026383 A KR1020120026383 A KR 1020120026383A KR 20120026383 A KR20120026383 A KR 20120026383A KR 101185723 B1 KR101185723 B1 KR 101185723B1
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이현희
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해안실업(주)
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
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    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
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    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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    • C09D7/60Additives non-macromolecular
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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    • C09D7/63Additives non-macromolecular organic
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    • C09D7/80Processes for incorporating ingredients
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08K2003/0806Silver
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    • C08K3/00Use of inorganic substances as compounding ingredients
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    • C08K2003/0881Titanium
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
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    • C08K2003/2227Oxides; Hydroxides of metals of aluminium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide

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Abstract

PURPOSE: A two-component flameproof coating composition is provided to be easily worked because the composition is able to be cured in quick time at room temperature, and to maintain a coating layer for long time. CONSTITUTION: A two-component flameproof coating composition comprises alkoxysilane, functional filler, metal oxide, and ethanol, and comprises one or more selected from acetic acid, phosphoric acid, boric acid, hydrochloric acid, nitric acid and sulfuric acid. The functional filler is one or more selected from titanium, phosphorous, aluminum hydroxide, ceramic and potassium titanate. The coating composition additional comprises titanium dioxide and epoxy resin, or additionally comprises isophthalic, neopentyl glycol resin, styrene, urethane acrylate, methylmethacrylate, alumina trihydrate, methyl ethyl ketone peroxide, silica, calcium hydroxide, or cobalt.

Description

이액 경화형 방염 코팅제 조성물 및 그 제조방법.{Double-fluid stiffening flame proof materials and the manufaturing method thereof.}Double-fluid stiffening flame proof materials and the manufaturing method according.

본 발명은 이액 경화형 방염 코팅제 조성물 및 그 제조방법에 관한 것으로, 좀 더 상세하게는 알콕시실란, 산, 테트라 에틸 오르토 실리케이트, 기능성 충진제, 금속산화물, 에탄올, 티타늄 옥사이드, 에폭시레진을 포함하여 구성되는 것을 특징으로 하는 이액 경화형 방염 코팅제 조성물 및 상기 조성물을 소정의 비율로 혼합하고, 작은 입자로 추출하여 목재 제품에 도포하는 이액 경화형 방염 코팅제 제조방법에 관한 것이다. The present invention relates to a two-component curable flame retardant coating composition and a method for preparing the same, and more particularly, to an alkoxysilane, an acid, tetraethyl ortho silicate, a functional filler, a metal oxide, ethanol, titanium oxide, and an epoxy resin. It relates to a two-component curable flame retardant coating composition characterized in that the composition and the composition is mixed in a predetermined ratio, extracted into small particles and applied to a wood product, a method for producing a two-component curable flameproof coating composition.

본 발명에 의한 방염 코팅제를 활용하면, 상온에서 빠른 시간 내에 경화되어 작업이 쉽고, 냄새가 없으며, 코팅층이 장기간 유지되고, 인체에 무해하고 환경오염을 유발하지 않는 장점이 있다.When using the flame-retardant coating according to the present invention, it is hardened at a rapid time at room temperature, easy to work, there is no smell, the coating layer is maintained for a long time, harmless to the human body and does not cause environmental pollution.

근래에 들어 새집 증후군 및 새 가구 증후군의 문제가 심각하게 대두되면서 그 원인에 대한 연구가 가속화되었고 그 결과 그 원인의 상당 비율이 목재 제품에 기인한다는 사실을 알게 되었다. 이에 따라 소비자의 목재 제품에 대한 인식이 많이 변화되고 정부 방침도 보다 엄격해지면서 목재 제품의 친환경적 가공에 대한 관심도 증대되고 있다. 이러한 사회적 요구에 편승하여 최근 건축자재 또는 가구 등에 사용되는 불연성, 난연성 처리제에도 친환경 제품으로 제조하고 있는 추세이다.
In recent years, the problems of sick house syndrome and new household syndrome have emerged seriously, and research on the cause has accelerated, and as a result, a large percentage of the causes are found to be due to wood products. As a result, consumers' perceptions about wood products have changed and government policies have become more stringent, and interest in environmentally friendly processing of wood products is increasing. In response to such social demands, recent trends have been made of eco-friendly products for non-combustible and flame retardant treatment agents used in building materials or furniture.

일반적으로 마루 판재로는 원목, MDF, HDF 판재가 사용된다. 그리고, 마루 판재의 표면처리는 통상적으로 원목에 UV 코팅을 하거나, MDF, HDF 판재에 필름을 붙여 마감처리하는 방식을 활용한다.
Generally, wood, MDF, and HDF board are used as floor boards. In addition, the surface treatment of the floorboard is usually UV coating on the wood, or MDF, HDF board using a method of finishing the film by attaching the film.

이 중에서 원목에 UV 코팅한 제품은 원목의 질감을 최대한 부각시킬 수 있다는 장점이 있으나, 가격이 상대적으로 비싸 가격경쟁력이 떨어지고, 국내 원자재 부족으로 중국 또는 인도네시아 등지에서 수급하여 사용된다는 단점이 있다. 또한, 원목의 특성상 화재에 취약하다는 단점도 가지고 있다.
Among them, UV coated products have the advantage of being able to highlight the texture of the wood as much as possible, but the price is relatively expensive, the price competitiveness is low, and there is a disadvantage that it is supplied and used in China or Indonesia due to lack of domestic raw materials. In addition, the nature of the wood has the disadvantage of being vulnerable to fire.

한편, MDF, HDF 등에 필름을 붙여 사용하는 제품은 원목의 취약점인 화재의 발생 가능성을 보완하였으나, 일단 화재가 발생하면 유독가스의 배출량이 많고, 합성목의 특성상 수분에 약하여 내구성이 원목보다 약하다는 단점이 있다. 또한, MDF, HDF로부터 필름이 쉽게 박리된다는 단점도 가지고 있다.
On the other hand, MDF, HDF, etc. film used to supplement the possibility of the fire, which is a weakness of the wood, but once the fire occurs, the emission of toxic gas is high, and due to the nature of synthetic wood, it is weak in moisture and weak in durability. There are disadvantages. It also has the disadvantage that the film peels easily from MDF and HDF.

따라서, 근래에는 목재 제품에 난연제를 도포하여 처리하는 방식을 주로 사용하고 있는데, 그중에서도 삼산화 안티몬이 주종을 이룬다. 그러나, 상기 재료는 굵은 입자상의 산화물질로 인한 산란현상으로 재료에 도포하면 원재료의 광택을 저하시키고, 비교적 낮은 화학 반응성으로 난연 효과가 낮으며, 그 비중이 높아 도포하려는 원재료와의 결합력이 낮다는 단점이 있다.
Therefore, in recent years, a method of applying a flame retardant to wood products is mainly used, and antimony trioxide is mainly used. However, when the material is applied to the material due to the scattering phenomenon due to the coarse particle oxide, the gloss of the raw material is lowered, and the flame retardant effect is low due to the relatively low chemical reactivity, and the specific gravity is high, so that the bonding strength with the raw material to be applied is low. There are disadvantages.

본 발명은,The present invention,

첫째, 상온에서 쉽게 경화되어 작업성을 향상시키고, First, it is easily cured at room temperature to improve workability,

둘째, 인체에 무해하고 환경오염을 유발하지 않으며,Second, it is harmless to human body and does not cause environmental pollution,

셋째, 냄새로 인한 불쾌감을 최소화하고,Third, minimize the discomfort caused by the smell,

넷째, 코팅층이 장기간 벗겨지지 않아 내구성이 좋으며,Fourth, the coating layer does not peel off for a long time, so the durability is good,

다섯째, 종래 방염제보다 방염 효과가 향상된 방염제를 제공하는 것을 그 과제로 한다.Fifth, the object of the present invention is to provide a flame retardant having an improved flame retardant effect than a conventional flame retardant.

상기한 과제를 해결하기 위한 본 발명은 알콕시실란, 테트라 에틸 오르토실리케이트, 기능성 충진제, 금속산화물, 에탄올을 포함하여 구성되는 것을 특징으로 한다.
The present invention for solving the above problems is characterized by comprising an alkoxysilane, tetra ethyl orthosilicate, functional filler, metal oxide, ethanol.

또한, 상기 알콕시실란은, 메틸 트리 메톡시실란, 에틸 트리 메톡시실란, 페닐 트리 메톡시실란, 테트라 에톡시실란 중 어느 하나 이상을 포함하여 구성되는 것을 특징으로 한다.
Moreover, the said alkoxysilane is characterized by including any one or more of methyl trimethoxysilane, ethyl trimethoxysilane, phenyl trimethoxysilane, and tetra ethoxysilane.

또한, 본 발명은 상기 알콕시실란, 테트라 에틸 오르토실리케이트, 기능성 충진제, 금속산화물에 초산, 인산, 붕산, 염산, 질산, 황산 중 어느 하나 이상을 더 포함하여 구성되는 것을 특징으로 한다.
In addition, the present invention is characterized in that the alkoxysilane, tetra ethyl orthosilicate, functional filler, metal oxide further comprises any one or more of acetic acid, phosphoric acid, boric acid, hydrochloric acid, nitric acid, sulfuric acid.

그리고, 상기 기능성 충진제는 티타늄, 인, 수산화 알루미늄, 세라믹, 티탄산 칼륨 중 어느 하나 이상인 것을 특징으로 한다.
In addition, the functional filler is characterized in that any one or more of titanium, phosphorus, aluminum hydroxide, ceramics, potassium titanate.

또한 본 발명은 상기 알콕시실란, 테트라 에틸 오르토실리케이트, 기능성 충진제, 금속산화물에 티타늄 옥사이드 및 에폭시레진을 더 포함하여 구성되는 것을 특징으로 한다.
In another aspect, the present invention is characterized in that the alkoxysilane, tetra ethyl orthosilicate, functional filler, a metal oxide further comprises titanium oxide and epoxy resin.

또한 본 발명은 이소프탈릭/네오펜틸 글리콜 레진, 스티렌, 우레탄 아크릴레이트, 메틸 메타 아크릴레이트, 알루미나 트리 하이드레이트, 메틸 에틸 케톤 퍼옥사이드, 실리카, 칼슘 하이드록사이드, 코발트를 더 포함하여 구성되는 것을 특징으로 한다.
In another aspect, the present invention is characterized in that it further comprises isophthalic / neopentyl glycol resin, styrene, urethane acrylate, methyl methacrylate, alumina trihydrate, methyl ethyl ketone peroxide, silica, calcium hydroxide, cobalt do.

한편, 본 발명인 이액 경화형 방염 코팅제는 알콕시실란 100 중량부 대비, 산 10 내지 30 중량부, 테트라 에틸 오르토 실리케이트 20 내지 30 중량부를 에탄올 20내지 50 중량부에 혼합하여, 40 내지 50 ℃에서 5 내지 10분간 교반하는 제1 혼합단계; 상기 제1 혼합단계의 혼합액 100 중량부에 대하여, 기능성 충진제 30 내지 50 중량부, 금속산화물 5 내지 15 중량부, 티타늄 옥사이드 3 내지 8 중량부, 에폭시레진 5 내지 10 중량부를 상온에서 1 내지 2 시간 교반하는 제2 혼합단계; 이소프탈릭/네오펜틸 글리콜 레진 100 중량부를 스티렌 20 내지 40 중량부에 용해하는 용해단계; 상기 용해액 100 중량부 대비 우레탄 아크릴레이트 10 내지 30 중량부, 메틸 메타 아크릴레이트 10 내지 30 중량부, 알루미나 트리 하이드레이트 0.5 내지 10 중량부, 메틸 에틸 케톤 퍼옥사이드 0.5 내지 2 중량부, 실리카 1 내지 10 중량부, 칼슘 하이드록사이드 0.1 내지 5 중량부, 코발트 0.1 내지 0.5 중량부를 혼합하여 80 내지 100 ℃에서 30분 내지 1시간 교반하는 제3 혼합단계; 상기 제2 혼합단계에 의한 혼합액과 제3 혼합단계에 의한 혼합액을 0.5:1 내지 1.5:1의 비율로 혼합하는 제4 혼합단계; 상기 제4 혼합단계의 혼합액을 그 격자 간격이 150 마이크로 미터인 망을 통과하는 추출단계;를 포함하여 구성되는 것을 특징으로 한다.
Meanwhile, the two-component curable flame retardant coating agent of the present invention is mixed with 10 to 30 parts by weight of acid, 20 to 30 parts by weight of tetraethyl ortho silicate, and 20 to 50 parts by weight of ethanol, based on 100 parts by weight of alkoxysilane, and 5 to 10 at 40 to 50 ° C. A first mixing step of stirring for a minute; With respect to 100 parts by weight of the mixed solution of the first mixing step, 30 to 50 parts by weight of functional filler, 5 to 15 parts by weight of metal oxide, 3 to 8 parts by weight of titanium oxide, 5 to 10 parts by weight of epoxy resin at room temperature for 1 to 2 hours. A second mixing step of stirring; A dissolution step of dissolving 100 parts by weight of isophthalic / neopentyl glycol resin in 20 to 40 parts by weight of styrene; 10 to 30 parts by weight of urethane acrylate, 10 to 30 parts by weight of methyl methacrylate, 0.5 to 10 parts by weight of alumina trihydrate, 0.5 to 2 parts by weight of methyl ethyl ketone peroxide, and 1 to 10 parts by weight of the dissolved solution A third mixing step of mixing parts by weight, 0.1 to 5 parts by weight of calcium hydroxide, and 0.1 to 0.5 parts by weight of cobalt and stirring at 80 to 100 ° C. for 30 minutes to 1 hour; A fourth mixing step of mixing the mixed solution according to the second mixing step and the mixed solution according to the third mixing step in a ratio of 0.5: 1 to 1.5: 1; And extracting the mixed solution of the fourth mixing step through a mesh having a lattice spacing of 150 micrometers.

본 발명에 의하면,According to the present invention,

첫째, 상온에서 쉽게 경화됨으로써 작업성이 향상되고,First, workability is improved by easily curing at room temperature,

둘째, 인체에 무해하고 환경오염을 유발하지 않으며,Second, it is harmless to human body and does not cause environmental pollution,

셋째, 냄새로 인한 불쾌감을 없고,Third, there is no discomfort caused by the smell,

넷째, 코팅층이 장기간 벗겨지지 않아 내구성이 좋으며,Fourth, the coating layer does not peel off for a long time, so the durability is good,

다섯째, 종래 방염제보다 방염 효과가 향상되는 효과가 있다.
Fifth, there is an effect that the flame retardant effect is improved than the conventional flame retardant.

본 발명은 이액 경화형 방염 코팅제 조성물 및 그 제조방법에 관한 것이다. The present invention relates to a two-component curable flame retardant coating composition and a method for producing the same.

본 발명에 의한 이액 경화형 방염 코팅제 조성물은 알콕시실란, 테트라 에틸 오르토 실리케이트, 기능성 충진제, 금속 산화물 및 에탄올로 구성되어 있다.
The two-component curable flame retardant coating composition according to the present invention is composed of alkoxysilane, tetra ethyl ortho silicate, functional filler, metal oxide and ethanol.

상기 알콕시실란은 R1-S-(OR2)3 또는 S(OR2)4로부터 선택될 수 있으며, 상기 식에서 R1은 탄화수소기, 비닐기, 글리시딜기, 아미노기 중 어느 하나이고, R2는 탄화수소기이다. 상기 알콕시실란 중에서도 본 발명에서는 메틸 트리 메톡시실란을 사용하였을 때 테트라 에틸 오르토 실리케이트와 반응율이 크지만, 에틸 트리 메톡시실란, 페닐 트리 메톡시실란, 테트라 에톡시실란 등을 사용하거나 상기 알콕시실란을 선택적으로 혼합하여 사용할 수도 있다. 이 경우, 초산, 인산, 붕산, 염산, 질산, 황산 중 어느 하나를 첨가하여 반응시키면 그 반응속도를 증가시킬 수 있다.
The alkoxysilane may be selected from R 1 -S- (OR 2 ) 3 or S (OR 2 ) 4 , wherein R 1 is any one of a hydrocarbon group, a vinyl group, a glycidyl group, an amino group, and R 2 Is a hydrocarbon group. Among the alkoxysilanes, in the present invention, when methyl trimethoxysilane is used, the reaction rate with tetraethyl ortho silicate is large, but ethyl trimethoxysilane, phenyl trimethoxysilane, tetra ethoxysilane, etc. are used or the alkoxysilane is used. It can also be mixed and used selectively. In this case, the reaction rate can be increased by adding any one of acetic acid, phosphoric acid, boric acid, hydrochloric acid, nitric acid, and sulfuric acid.

상기 기능성 충진제는 티타늄, 인, 수산화 알루미늄, 세라믹, 티탄산 칼륨 중 어느 하나 이상으로 구성되는 것이 바람직하다. 상기 충진재는 코팅제가 도포되지 않은 바닥에 불규칙하게 분포되어 있는 요홈들을 적절하게 메워 코팅제가 도포된 후 깔끔한 마무리감을 부여하기 위해 사용된다.
The functional filler is preferably composed of any one or more of titanium, phosphorus, aluminum hydroxide, ceramics, potassium titanate. The filler is used to appropriately fill the irregularly distributed grooves on the bottom to which the coating is not applied to give a neat finish after the coating is applied.

한편, 본 발명에는 금속산화물을 더 첨가하는데, 금속 산화물 중에서도 산화규소, 산화 알루미늄 또는 산화철을 첨가하는 것이 바람직하다. 산화규소는 자연상태에 많이 존재하는 다결정 재료로, 수급이 용이하고 내열성과 단열성이 크므로 내화재료로 적합하다. 또한, 산화 알루미늄은 보크사이트를 수산화나트륨과 반응시켜 발생하는 알루미늄 수산화물을 농축시켜 제조하는데, 산화 알루미늄 또한 내열성과 단열성이 우수하다. 한편, 산화철도 양호한 수준의 내열성을 갖는다.
On the other hand, in the present invention, a metal oxide is further added, and among the metal oxides, silicon oxide, aluminum oxide or iron oxide is preferably added. Silicon oxide is a polycrystalline material that exists a lot in the natural state, and is suitable as a refractory material because it is easily supplied and has high heat resistance and heat insulation. In addition, aluminum oxide is prepared by concentrating aluminum hydroxide generated by reacting bauxite with sodium hydroxide, which is also excellent in heat resistance and heat resistance. On the other hand, iron oxide also has a good level of heat resistance.

상기 알콕시실란, 테트라 에틸 오르토 실리케이트, 기능성 충진제, 금속산화물은 에탄올을 용매로 하여 혼합된다.
The alkoxysilane, tetra ethyl ortho silicate, functional filler, and metal oxide are mixed using ethanol as a solvent.

또한 본 발명에는 티타늄 옥사이드를 더 첨가할 수 있는데, 상기 티타늄 옥사이드는 잘 알려진 무독성 물질로, 본 발명에 티타늄 옥사이드를 첨가하면 본 발명의 점착성을 향상시킬 수 있다. 즉, 광촉매인 티타늄 옥사이드를 첨가하면, 초기 점착성이 높게 나타나고 건조 후에도 점착효과가 향상된다는 것을 알 수 있었다.
In addition, titanium oxide may be further added to the present invention. The titanium oxide is a well-known non-toxic substance, and the addition of titanium oxide to the present invention may improve the adhesiveness of the present invention. In other words, when the titanium oxide as a photocatalyst was added, the initial tackiness was high and the tackifying effect was improved even after drying.

한편, 본 발명에는 에폭시 레진을 더 포함하여 구성될 수 있다. 에폭시 레진은 산성 촉매가 있는 상태의 상승된 온도에서 에폭시기와 반응하는, 하이드록시기 및/또는 티올기와 같은, 에폭시기와는 다른 반응기들을 포함한다. 에폭시 수지들은 에폭시기보다 더 많은 반응기, 예를 들어, 더 많은 하이드록시기들을 포함할 수 있다. 본 발명에서, 에폭시 수지들은 입자 크기가 300 내지 1,000㎚ 범위이고, 평균 분자량은 400 내지 8,000 범위를 활용하는 것이 바람직하다. 그리고, 분자당 약 5개의 하이드록식와 2개의 에폭시기를 갖는 것이 좋다.
On the other hand, the present invention may further comprise an epoxy resin. Epoxy resins include reactors different from epoxy groups, such as hydroxyl groups and / or thiol groups, that react with epoxy groups at elevated temperatures with an acidic catalyst. Epoxy resins may include more reactors than epoxy groups, for example, more hydroxyl groups. In the present invention, the epoxy resins preferably have a particle size in the range of 300 to 1,000 nm and an average molecular weight in the range of 400 to 8,000. And it is good to have about 5 hydroxyl type and 2 epoxy groups per molecule.

또한 본 발명에는 이소프탈릭/네오펜틸 글리콜 레진을 스티렌에 용해하고 각종 첨가제를 추가하여 그 방염효과를 증진시킬 수 있다. 이소프탈릭/네오펜틸 글리콜 레진은 불포화 폴리에스테르 레진의 일종으로 상대적으로 작은 분자량의 레진이다. 상기 레진을 스티렌에 용해하고, 메틸 에틸 케톤 퍼옥사이드를 첨가하면 상기 이소프탈릭/네오펜틸 글리콜 레진의 폴리머 반응이 일어난다. 상기 폴리머 반응은 이소프탈릭/네오펜틸 글리콜 레진 100 중량부를 20 내지 40 중량부의 스티렌에 용해하고, 상기 용해액 100 중량부 대비, 메틸 에틸 케톤 퍼옥사이드 0.5 내지 2 중량부를 더 첨가할 때 반응초기 속도가 증가한다. 여기에, 실리카를 첨가하면 코팅액의 균일성이 증가하고, 방염 효과가 개선된다. 또한 알루미나 트리 하이드레이트는 목재의 불규칙한 표면을 메워 주어 코팅 후 외관이 매끄럽고 수려하게 한다. 또한, 우레탄 아크릴레이트 및 메틸 메타 아크릴레이트는 본 방염제의 방염효과를 더욱 증진시키는 보조제 역할을 수행한다. 그리고, 상기 이소프탈릭/네오펜틸 글리콜 레진의 폴리머 반응에 있어서 칼슘 하이드록사이드 및 코발트를 추가하면 폴리머 반응이 가속화되어 그 방염효과를 현저히 향상시킬 수 있다.
In addition, in the present invention, isophthalic / neopentyl glycol resin may be dissolved in styrene and various additives may be added to enhance the flame retardant effect. Isophthalic / neopentyl glycol resin is a relatively small molecular weight resin, which is a type of unsaturated polyester resin. Dissolving the resin in styrene and adding methyl ethyl ketone peroxide causes a polymer reaction of the isophthalic / neopentyl glycol resin. The polymer reaction may be performed by dissolving 100 parts by weight of isophthalic / neopentyl glycol resin in 20 to 40 parts by weight of styrene, and adding 0.5 to 2 parts by weight of methyl ethyl ketone peroxide relative to 100 parts by weight of the solution. Increases. Addition of silica to this increases the uniformity of the coating liquid and improves the flame retardant effect. In addition, alumina trihydrate fills the irregular surface of wood, making the surface smooth and beautiful after coating. In addition, urethane acrylate and methyl methacrylate serve as an adjuvant to further enhance the flame retardant effect of the present flame retardant. In addition, when calcium hydroxide and cobalt are added in the polymer reaction of the isophthalic / neopentyl glycol resin, the polymer reaction may be accelerated to significantly improve the flame retardant effect.

본 발명의 바람직한 제조방법은 하기와 같다.Preferred production methods of the present invention are as follows.

알콕시실란 100 중량부 대비, 산 10 내지 30 중량부, 테트라 에틸 오르토 실리케이트 20 내지 30 중량부를 에탄올 20내지 50 중량부에 혼합하여, 40 내지 50 ℃에서 5 내지 10분간 교반한다(제1 혼합단계). 상기 산은 초산, 인산, 붕산, 염산, 질산, 황산 중 어느 하나를 사용할 수 있으나, 상기 알콕시실란 중 메틸 트리 메톡시실란 100 중량부 대비 붕산 20 중량부, 테트라 에틸 오르토 실리케이트 25 중량부를 혼합하여 사용하는 것이 바람직하다.
10 to 30 parts by weight of acid and 20 to 30 parts by weight of tetraethyl ortho silicate are mixed with 20 to 50 parts by weight of ethanol, and stirred at 40 to 50 ° C. for 5 to 10 minutes relative to 100 parts by weight of alkoxysilane (first mixing step). . The acid may be any one of acetic acid, phosphoric acid, boric acid, hydrochloric acid, nitric acid, and sulfuric acid, but 20 parts by weight of boric acid and 25 parts by weight of tetraethyl ortho silicate may be used in comparison to 100 parts by weight of methyl trimethoxysilane in the alkoxysilane. It is preferable.

상기 교반에 의하여 결합된 고분자 혼합물 100 중량부에 기능성 충진제 40 중량부, 금속산화물 10 중량부, 티타늄 옥사이드 6 중량부, 에폭시 레진 8 중량부를 넣고 상온에서 1 내지 2시간 다시 교반한다(제2 혼한단계). 상기 기능성 충진제는 티타늄, 인, 수산화 알루미늄, 세라믹, 티탄산 칼륨 중 어느 하나 이상을 사용하는 것이 바람직하다. 한편, 금속산화물은 산화 규소, 산화 알루미늄, 산화 철 등을 사용할 수 있는데, 상기 금속산화물의 첨가에 의하여 코팅제의 내열성이 향상되어 더 좋은 방염효과를 갖는다.
40 parts by weight of functional filler, 10 parts by weight of metal oxide, 6 parts by weight of titanium oxide, 8 parts by weight of epoxy resin were added to 100 parts by weight of the polymer mixture bonded by stirring, and stirred again at room temperature for 1 to 2 hours (second mixing step) ). The functional filler is preferably at least one of titanium, phosphorus, aluminum hydroxide, ceramic, potassium titanate. On the other hand, the metal oxide may be silicon oxide, aluminum oxide, iron oxide, etc., the heat resistance of the coating agent is improved by the addition of the metal oxide has a better flame retardant effect.

한편, 상기 과정과 별개로 이소프탈릭/네오펜틸 글리콜 레진 100 중량부를 스티렌 20 내지 40 중량부에 용해한다. 상기 용해액에 우레탄 아크릴레이트 10 내지 30 중량부, 메틸 메타 아크릴레이트 10 내지 30 중량부, 알루미나 트리 하이드레이트 0.5 내지 10 중량부, 메틸 에틸 케톤 퍼옥사이드 0.5 내지 2 중량부, 실리카 1 내지 10 중량부, 칼슘 하이드록사이드 0.1 내지 5 중량부, 코발트 0.1 내지 0.5 중량부를 혼합하여 80 내지 100 ℃에서 30분 내지 1시간 교반한다(제3 혼합단계).Meanwhile, apart from the above process, 100 parts by weight of isophthalic / neopentyl glycol resin is dissolved in 20 to 40 parts by weight of styrene. 10 to 30 parts by weight of urethane acrylate, 10 to 30 parts by weight of methyl methacrylate, 0.5 to 10 parts by weight of alumina trihydrate, 0.5 to 2 parts by weight of methyl ethyl ketone peroxide, 1 to 10 parts by weight of silica, 0.1 to 5 parts by weight of calcium hydroxide and 0.1 to 0.5 parts by weight of cobalt are mixed and stirred at 80 to 100 ° C. for 30 minutes to 1 hour (third mixing step).

상기 제2 혼합단계에 의한 혼합액과 제3 혼합단계에 의한 혼합액을 0.5:1 내지 1.5:1의 비율로 혼합한다(제4 혼합단계).
The mixed solution according to the second mixing step and the mixed solution according to the third mixing step are mixed at a ratio of 0.5: 1 to 1.5: 1 (fourth mixing step).

마지막으로 상기 혼합액은 격자간격이 150 마이크로 미터인 망을 통과하도록 하여 코팅제의 입자가 곱게 형성되도록 한다. 이와 같은 추출 단계는 코팅재가 목재 제품에 롤러, 붓 등을 사용하여 도포 될 때, 바닥면에 균일한 코팅막을 형성하도록 도와준다.
Finally, the mixed solution is passed through a mesh having a lattice spacing of 150 micrometers so that the particles of the coating are formed finely. This extraction step helps to form a uniform coating on the bottom surface when the coating material is applied to the wooden product using a roller, brush, or the like.

상기 추출단계에 의해 추출된 혼합액을 목재 제품에 도포하여 상온에서 약 10 내지 24시간 건조하였을 때, 목재 제품의 탁월한 방염 효능이 발휘됨을 확인하였다.
When the mixed solution extracted by the extraction step was applied to a wooden product and dried at room temperature for about 10 to 24 hours, it was confirmed that the excellent flame retardant effect of the wooden product was exerted.

이상에서는 도면과 명세서에서 최적 실시 예들이 개시되었다. 여기서 특정한 용어들이 사용되었으나, 이는 단지 본 발명을 설명하기 위한 목적에서 사용된 것이지 의미 한정이나 특허청구범위에 기재된 본 발명의 범위를 제한하기 위하여 사용된 것은 아니다. 그러므로 본 기술분야의 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시 예가 가능하다는 점을 이해할 것이다. 따라서 본 발명의 진정한 기술적 보호범위는 첨부된 특허청구범위의 기술적 사상에 의해 정해져야 할 것이다.
In the foregoing description, optimal embodiments have been disclosed in the drawings and the specification. Although specific terms have been employed herein, they are used for purposes of illustration only and are not intended to limit the scope of the invention as defined in the claims or the claims. Therefore, those skilled in the art will understand that various modifications and equivalent other embodiments are possible. Therefore, the true technical protection scope of the present invention will be defined by the technical spirit of the appended claims.

Claims (7)

삭제delete 삭제delete 알콕시실란, 테트라 에틸 오르토실리케이트, 기능성 충진제, 금속산화물, 에탄올에을 포함하여 구성되는 이액경화영 방염 코팅제 조성물에 있어서,
초산, 인산, 붕산, 염산, 질산, 황산 중 어느 하나 이상을 더 포함하여 구성되는 것을 특징으로 하는 이액 경화형 방염 코팅제 조성물.
In a lyotropic hardening coating agent composition comprising alkoxysilane, tetraethyl orthosilicate, functional filler, metal oxide, ethanol,
Acetic acid, phosphoric acid, boric acid, hydrochloric acid, nitric acid, sulfuric acid, a two-component curable flame retardant coating composition characterized in that it further comprises.
제3항에 있어서,
상기 기능성 충진제는 티타늄, 인, 수산화 알루미늄, 세라믹, 티탄산 칼륨 중 어느 하나 이상인 것을 특징으로 하는 이액 경화형 방염 코팅제 조성물
The method of claim 3,
The functional filler is a two-component curable flame retardant coating composition, characterized in that any one or more of titanium, phosphorus, aluminum hydroxide, ceramic, potassium titanate.
제4항에 있어서,
티타늄 옥사이드 및 에폭시 레진을 더 포함하여 구성되는 것을 특징으로 하는 이액 경화형 방염 코팅제 조성물.
The method of claim 4, wherein
Two-component curing type flame retardant coating composition characterized in that it further comprises titanium oxide and epoxy resin.
제5항에 있어서,
이소프탈릭/네오펜틸 글리콜 레진, 스티렌, 우레탄 아크릴레이트, 메틸 메타 아크릴레이트, 알루미나 트리 하이드레이트, 메틸 에틸 케톤 퍼옥사이드, 실리카, 칼슘 하이드록사이드, 코발트를 더 포함하여 구성되는 것을 특징으로 하는 이액 경화형 방염 코팅제 조성물.
The method of claim 5,
Isophthalic / neopentyl glycol resin, styrene, urethane acrylate, methyl methacrylate, alumina trihydrate, methyl ethyl ketone peroxide, silica, calcium hydroxide, cobalt is characterized in that it further comprises a cobalt Coating composition.
알콕시실란 100 중량부 대비, 산 10 내지 30 중량부, 테트라 에틸 오르토 실리케이트 20 내지 30 중량부를 에탄올 20내지 50 중량부에 혼합하여, 40 내지 50 ℃에서 5 내지 10분간 교반하는 제1 혼합단계;
상기 제1 혼합단계의 혼합액 100 중량부에 대비, 기능성 충진제 30 내지 50 중량부, 금속산화물 5 내지 15 중량부, 티타늄 옥사이드 3 내지 8 중량부, 에폭시레진 5 내지 10 중량부를 상온에서 1 내지 2 시간 교반하는 제2 혼합단계;
이소프탈릭/네오펜틸 글리콜 레진 100 중량부를 스티렌 20 내지 40 중량부에 용해하는 용해단계;
상기 용해액 100 중량부 대비, 우레탄 아크릴레이트 10 내지 30 중량부, 메틸 메타 아크릴레이트 10 내지 30 중량부, 알루미나 트리 하이드레이트 0.5 내지 10 중량부, 메틸 에틸 케톤 퍼옥사이드 0.5 내지 2 중량부, 실리카 1 내지 10 중량부, 칼슘 하이드록사이드 0.1 내지 5 중량부, 코발트 0.1 내지 0.5 중량부를 혼합하여 80 내지 100 ℃에서 30분 내지 1시간 교반하는 제3 혼합단계;
상기 제2 혼합단계에 의한 혼합액과 제3 혼합단계에 의한 혼합액을 0.5:1 내지 1.5:1의 비율로 혼합하는 제4 혼합단계;
상기 제4 혼합단계의 혼합액을 그 격자 간격이 150 마이크로 미터인 망을 통과하는 추출단계;를 포함하여 구성되는 것을 특징으로 하는 이액 경화형 방염 코팅제 제조방법.
A first mixing step of mixing 10 to 30 parts by weight of acid, 20 to 30 parts by weight of tetraethyl ortho silicate, and 20 to 50 parts by weight of ethanol, and stirring at 40 to 50 ° C. for 5 to 10 minutes, based on 100 parts by weight of alkoxysilane;
Compared to 100 parts by weight of the mixed solution of the first mixing step, 30 to 50 parts by weight of functional filler, 5 to 15 parts by weight of metal oxide, 3 to 8 parts by weight of titanium oxide, 5 to 10 parts by weight of epoxy resin at room temperature for 1 to 2 hours. A second mixing step of stirring;
A dissolution step of dissolving 100 parts by weight of isophthalic / neopentyl glycol resin in 20 to 40 parts by weight of styrene;
10 to 30 parts by weight of urethane acrylate, 10 to 30 parts by weight of methyl methacrylate, 0.5 to 10 parts by weight of alumina trihydrate, 0.5 to 2 parts by weight of methyl ethyl ketone peroxide, and 1 to about 1 part by weight of the solution A third mixing step of mixing 10 parts by weight, 0.1 to 5 parts by weight of calcium hydroxide, and 0.1 to 0.5 parts by weight of cobalt and stirring at 80 to 100 ° C. for 30 minutes to 1 hour;
A fourth mixing step of mixing the mixed solution according to the second mixing step and the mixed solution according to the third mixing step in a ratio of 0.5: 1 to 1.5: 1;
And extracting the mixed liquid of the fourth mixing step through a mesh having a lattice spacing of 150 micrometers. 2.
KR1020120026383A 2012-03-15 2012-03-15 Double-fluid stiffening flame proof materials and the manufaturing method thereof KR101185723B1 (en)

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CN106398370A (en) * 2016-08-30 2017-02-15 东兴华鸿光学科技有限公司 Hardening anti-reflective liquid for optical lenses

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Publication number Priority date Publication date Assignee Title
WO2002100151A2 (en) 2000-02-28 2002-12-19 Adsil, Lc Non-aqueous coating compositions formed from silanes and metal alcoholates
JP2005220216A (en) 2004-02-05 2005-08-18 Teijin Chem Ltd Flame-retardant aromatic polycarbonate resin composition

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Publication number Priority date Publication date Assignee Title
WO2002100151A2 (en) 2000-02-28 2002-12-19 Adsil, Lc Non-aqueous coating compositions formed from silanes and metal alcoholates
JP2005220216A (en) 2004-02-05 2005-08-18 Teijin Chem Ltd Flame-retardant aromatic polycarbonate resin composition

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106398370A (en) * 2016-08-30 2017-02-15 东兴华鸿光学科技有限公司 Hardening anti-reflective liquid for optical lenses

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