KR101184476B1 - Coating system for led module - Google Patents
Coating system for led module Download PDFInfo
- Publication number
- KR101184476B1 KR101184476B1 KR1020110099953A KR20110099953A KR101184476B1 KR 101184476 B1 KR101184476 B1 KR 101184476B1 KR 1020110099953 A KR1020110099953 A KR 1020110099953A KR 20110099953 A KR20110099953 A KR 20110099953A KR 101184476 B1 KR101184476 B1 KR 101184476B1
- Authority
- KR
- South Korea
- Prior art keywords
- led module
- coating
- coating system
- curing
- liquid
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/001—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work incorporating means for heating or cooling the liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/002—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the work consisting of separate articles
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1306—Details
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/16—Coating processes; Apparatus therefor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/0271—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
- H01L21/0273—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers characterised by the treatment of photoresist layers
- H01L21/0274—Photolithographic processes
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- Physics & Mathematics (AREA)
- Nonlinear Science (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Crystallography & Structural Chemistry (AREA)
- Optics & Photonics (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Led Device Packages (AREA)
Abstract
Description
The present invention relates to an LED module coating system, and in particular, the coating process of applying a liquid coating agent and the curing process of curing the coated liquid coating agent can be performed at a time, thereby reducing the time required for coating the LED module. The present invention relates to an LED module coating system.
In particular, the present invention is configured so that the process of coating the coating and the process of curing the coated coating can be carried out in one line can reduce the cost of the device configuration and shorten the coating time as well as short time The present invention relates to an LED module coating system that can process a large amount of material and reduce a defect rate.
Moreover, the present invention relates to an LED module coating system that allows the silicon applied to the LED module to be applied more evenly.
As the electric and electronic business develops, various battery electronic products have been developed and provided.
Among such electrical and electronic products, the use of LEDs is rapidly increasing due to low power, durability, and the like.
The lighting device or the display board using such LEDs is generally configured by installing one or more LED modules, and the LED modules are arranged in a plurality of LEDs and constitute a circuit so that the LEDs simultaneously emit EH sequentially. The LED (Light Emitting Diode) constituting such an LED module is a semiconductor device that emits light when a voltage is applied in the forward direction, and its life is considerably longer than that of an incandescent lamp, and the emission color varies depending on the material used. In the visible light, infrared light emitting can be manufactured to be used as a light source and a display device to replace the fluorescent lamp or light bulb.
In order to increase the durability of the electronic device constituting the module and to guarantee a certain level of product performance during the process of producing such LED module, a coating agent (commonly used "silicone", hereinafter referred to as "silicone") is applied The coating process to harden is performed.
That is, looking at the process of manufacturing a conventional LED module,
Step 1-Manual cleaning of PCB with LED, if the foreign matter on PCB is not removed, then the applied silicon will not be cured
Second Process-Primary Silicon Coating
3rd process-The operator does not spread evenly after the 1st silicone application
4th process-The operator hardens the primary crucible by putting the LED module in or out of the crucible manually.
5th process-manually tilt the LED after the 1st hardening work
Step 6-Apply Secondary Silicone
Step 7-Apply Silicon Uniformly on Uneven Coating Surface After Secondary Silicon Coating
8th process-secondary curing
The conventional LED module coating process made by the above process is caused by the artificial semi-finished product carrying process, the quality deterioration factor such as the LED is inclined, and the worker often performs frequent semi-finished product transport lumps, so that the workers suffer from musculoskeletal disorders This can cause it. In addition, since many processes are performed manually, there is a limit to increase production when the demand of the product is high, and the production and production efficiency of the product is low compared to the manpower and working hours, as well as a lot of energy waste, There is a concern that safety accidents may occur due to deterioration of work efficiency and frequent operation of high temperature electric crucibles.
In addition, since the coating apparatus and the curing apparatus for performing the above process must be configured separately, the apparatus occupies a lot of space and has a disadvantage in that a large amount of equipment is required.
In addition, the method of curing silicon using an electric crucible is limited in the capacity of an electric crucible that can be cured at a time. Therefore, when curing a large number of LED modules, the electric crucible must be opened and closed several times. According to the opening and closing of the crucible, there was a problem that the performance due to severe temperature changes in the crucible.
The present invention was developed to solve the problems of the prior art as described above, the process of coating the coating and the process of curing the coated coating can be made in one line and in the process of transporting the coating coated LED module It is possible to solve the defects caused by the uneven coating generated, and to be able to perform the coating process and the curing process on the same line in the same space, to reduce the cost of the device configuration and to reduce the coating time. In addition, it is an object of the present invention to provide an LED module coating system that can save a large amount in a short time and reduce the defective rate.
Furthermore, it is an object of the present invention to provide an LED module coating system which enables the silicon coated on the LED module to be evenly spread.
LED module coating system according to the present invention for achieving this purpose is (A) two or more storage tanks for storing the main and auxiliary materials, two or more metering pumps for quantitatively transferring the materials of the storage tanks, the metering pump A liquid discharge and coating device including a mixer for mixing and discharging the main material and the auxiliary material conveyed by the sprayer, and a spray nozzle for quantitatively discharging the coating liquid mixed by the mixer; (B) a transfer conveyor for transferring an LED module including a plurality of LEDs; (C) a curing apparatus installed in the middle of the conveying conveyor to cure in the coating liquid coated on the LED module; (D) a control device for controlling the driving of each device.
The liquid discharge and coating device constituting the LED module coating system according to the present invention may further include an automatic washing device for washing the material and auxiliary materials remaining in each device, and the LED module at the entrance of the curing device of the transfer conveyor. The flattening device for supplying air so that the coating liquid applied to the evenly spread may be further installed.
In addition, the coating system according to the present invention may further include a weight sensing means to detect the amount of the applied silicon by sensing the weight of the LED module before and after the silicon is applied.
Preferred curing apparatus may comprise a plurality of far infrared heaters and a hot air supply.
The present invention is a non-uniformity of silicon generated in the process of transporting the silicon-coated LED module because the coating device and the curing device for applying the silicon is installed in one line and the coating operation is made in one line without carrying the LED module There is an effect that can solve the application problem.
Furthermore, by flattening the silicon liquid using a flattening device before the silicon is cured, it is possible to provide an LED module having a good flatness.
In addition, the coating process and the curing process can be performed on the same line in the same space, which can reduce the cost of constructing the device, reduce the coating time, and can process a large amount in a short time. As a result, the defect rate can be reduced.
1 is a perspective view showing an example of the LED module coating system according to the present invention,
Figure 2 is a side cross-sectional view of the conveyor and curing device constituting the LED module coating system according to the present invention,
Figure 3 is a circuit diagram showing an example of the liquid discharge and coating apparatus constituting the LED module coating system according to the present invention,
Figure 4 is a cross-sectional view showing a part of the transfer cup bay provided in the LED module coating system according to the present invention,
5 is a perspective view showing an example of a nozzle installed in the LED module coating system according to the present invention,
6 is a perspective view showing another example of a nozzle installed in the LED module coating system according to the present invention.
Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings. It should be understood, however, that the appended drawings illustrate only the contents and scope of technology of the present invention, and the technical scope of the present invention is not limited thereto. In addition, it will be apparent to those skilled in the art that various modifications and changes can be made within the scope of the present invention based on these examples.
In the LED module coating system according to the present invention, the coating liquid (commonly referred to as "silicone", hereinafter referred to as "silicon") is applied to the LED module on a single space and a single line so that the silicon can be applied and cured evenly. As well as to simplify the apparatus and to reduce the time or manpower required for the coating operation, the liquid discharge and coating to mix and discharge the main and auxiliary materials of silicon applied to the
In addition, the LED module coating system of the present invention includes a control device (4) for controlling the driving of the above-mentioned various devices.
The liquid discharging and dispensing
The silicone applied by the system of the present invention is typically used by mixing a silicon stock solution, which is a main material, and an auxiliary material, which is a curing agent. As the auxiliary material, materials having various functions may be further mixed.
The
The
The
In FIG. 3, four metering pumps 12 are installed as a system for discharging a pair of
The
The
In the liquid discharge and
The
In addition, the liquid discharge and
In addition, since the silicon discharged from the liquid discharge and
The LED module coated with silicon discharged by the liquid discharge and
1 and 2, the
The conveying conveyor is composed of a plurality of layers, as shown in Figs. That is, it is configured by installing a soft fabric belt (2b) on the outside of the metal belt (2a) rotated by a plurality of rollers. With this configuration, the
The feed rate of the LED module plays an important role in matching the drying conditions on the line. In other words, if the transfer speed is high, the silicone curing is less performed, and if it is too slow, the production quantity is small. Therefore, the feeding speed should be set in consideration of the silicone curing and the temperature condition production quantity. The feed rate can be adjusted by controlling it.
The
That is, as shown in FIG. 2, the
If the heat generated from the
It is also possible to further install a fan that can discharge the humid air inside.
If the amount of silicon to be applied to the LED module using the LED module coating system configured as described above is too large to cover the LED, the illuminance may be lowered, so the silicon should be applied to a suitable thickness. The weight sensing means 6 is further installed as a means for sensing the amount of silicon applied in this way.
1 and 2, the weight sensing means 6 is installed in the middle of the conveying conveyor consisting of two rows, the
The
In the LED module coating system configured as described above, the silicon coated on the LED module by the liquid discharge and
The
1: liquid discharge and coating device
11: storage tank
12: metering pump
13: mixer
14: nozzle 140: nozzle box
15: automatic washing device
16 pressure sensor
2: conveying
3: curing device
31: far infrared sitter
32: hot air supply
4: controller
5: flattening device
6: weight sensing means
61: module tray
62: load cell
Claims (6)
(B) a transfer conveyor (2) for transporting the LED module including a plurality of LEDs;
(C) a curing device (3) installed in the middle of the conveying conveyor (2) to cure the coating liquid coated on the LED module;
(D) the control device 4 for controlling the drive of each device;
LED module coating system comprising a.
LED liquid coating system, characterized in that the liquid discharge and coating device (1) is further provided with an automatic washing device (15) for washing the remaining material and auxiliary materials remaining in each device.
On one side of the conveying conveyor (2) LED module coating system, characterized in that the weight sensing means for detecting the weight of the input LED module (6) is further installed.
The curing device (3) is a LED module coating system, characterized in that it comprises a plurality of far infrared heaters (31), hot air supply (32).
LED module coating system, characterized in that the flattening device (5) is further installed at the inlet of the curing device (3) of the transfer conveyor (2) to spread the coating liquid applied to the LED module evenly.
The flattening device (5) is a LED module coating system, characterized in that the blower for supplying air to the surface of the uncured silicon.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020110099953A KR101184476B1 (en) | 2011-09-30 | 2011-09-30 | Coating system for led module |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020110099953A KR101184476B1 (en) | 2011-09-30 | 2011-09-30 | Coating system for led module |
Publications (1)
Publication Number | Publication Date |
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KR101184476B1 true KR101184476B1 (en) | 2012-09-19 |
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Family Applications (1)
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KR1020110099953A KR101184476B1 (en) | 2011-09-30 | 2011-09-30 | Coating system for led module |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101466662B1 (en) | 2014-01-22 | 2014-11-28 | 한솔라이팅 (주) | LED-UV light firearms for painting |
KR101772690B1 (en) * | 2015-12-31 | 2017-08-29 | 김종구 | Automatic multi-spray coating system |
US10251224B2 (en) | 2016-06-10 | 2019-04-02 | Samsung Electronics Co., Ltd. | Display module and method for coating the same |
CN112742663A (en) * | 2021-01-27 | 2021-05-04 | 深圳市卓林欣贸易有限公司 | High-efficient throttle position sensor molding equipment |
KR102351370B1 (en) * | 2021-05-24 | 2022-01-18 | (주)더서울테크 | Resin composition coating and drying device of LED module of electric signboard |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4520295B2 (en) | 2002-05-29 | 2010-08-04 | シュミット リナー アーゲー | How to apply a coating to a surface |
-
2011
- 2011-09-30 KR KR1020110099953A patent/KR101184476B1/en active IP Right Grant
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4520295B2 (en) | 2002-05-29 | 2010-08-04 | シュミット リナー アーゲー | How to apply a coating to a surface |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101466662B1 (en) | 2014-01-22 | 2014-11-28 | 한솔라이팅 (주) | LED-UV light firearms for painting |
WO2015111858A1 (en) * | 2014-01-22 | 2015-07-30 | 한솔라이팅㈜ | Led-uv curing equipment for coating and painting |
KR101772690B1 (en) * | 2015-12-31 | 2017-08-29 | 김종구 | Automatic multi-spray coating system |
US10251224B2 (en) | 2016-06-10 | 2019-04-02 | Samsung Electronics Co., Ltd. | Display module and method for coating the same |
US10560988B2 (en) | 2016-06-10 | 2020-02-11 | Samsung Electronics Co., Ltd. | Display module and method for coating the same |
CN112742663A (en) * | 2021-01-27 | 2021-05-04 | 深圳市卓林欣贸易有限公司 | High-efficient throttle position sensor molding equipment |
KR102351370B1 (en) * | 2021-05-24 | 2022-01-18 | (주)더서울테크 | Resin composition coating and drying device of LED module of electric signboard |
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