KR101175461B1 - Drawing plug of pipe material and drawing method employing the plug - Google Patents
Drawing plug of pipe material and drawing method employing the plug Download PDFInfo
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- KR101175461B1 KR101175461B1 KR1020107015501A KR20107015501A KR101175461B1 KR 101175461 B1 KR101175461 B1 KR 101175461B1 KR 1020107015501 A KR1020107015501 A KR 1020107015501A KR 20107015501 A KR20107015501 A KR 20107015501A KR 101175461 B1 KR101175461 B1 KR 101175461B1
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- plug
- tapered portion
- pipe
- taper
- tapered
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C3/00—Profiling tools for metal drawing; Combinations of dies and mandrels
- B21C3/16—Mandrels; Mounting or adjusting same
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- Mechanical Engineering (AREA)
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Abstract
A cold plug for inserting a thick tube in cold drawing, the plug being inserted into an inner surface of a pipe, having an outer surface continuously formed of a straight portion, a first tapered portion, and a second tapered portion in order from the tip of the plug, and having an outer surface of the straight portion. Has a cylindrical surface shape, and the tapered angle θ1 is given to the first tapered portion so that its diameter increases from the straight portion to the second tapered portion, and the diameter of the second tapered portion is directed toward the rear end from the second tapered portion. A taper angle θ2 is formed to increase, and by using a plug in which the taper angles θ1 and θ2 satisfy a relationship of θ1> θ2> 0 (zero), it is possible to prevent plug breakage and chatter defects from occurring.
Description
TECHNICAL FIELD The present invention relates to a plug for drawing a pipe by cold working and a drawing method using the same, and more particularly, even when cold drawing is performed on a thick pipe of thick steel, It relates to a drawing plug having excellent drawing performance that does not cause chatter defects, and a drawing processing method of a pipe material using the same.
The drawing process of a pipe material is a processing method which obtains the pipe material excellent in dimensional precision and surface smoothness by carrying out axial diameter and thinning process by drawing out the small pipe which carried out the lubrication process through the plug and dice as a jig | tool. Processed pipe materials have high surface precision, and thus are mainly used as pipe parts for automobiles. In recent years, demands for high quality and high precision for automotive parts have been further increased, and demands are further expected. .
FIG. 1: is a figure explaining two types of drawing processes from which the plug to be used differs. FIG. Fig. 1 (a) shows a drawing process using a
FIG. 1 (b) shows the drawing process using the
A taper angle θ is formed in the tapered portion of the
From this, the
It is a figure explaining the dice shape used for the drawing process of a piping material. The
In the dice shape shown in FIG. 2, the
By the way, the recent demand trend of the mechanical structural steel pipe applied to the automotive pipe part is increasing the demand of thick-size in addition to the request | requirement of the outer diameter size over various types. In the case of drawing the thick pipe of the thick pipe, the contact area between the plug face and the pipe is increased. For this reason, in the drawing process using a cylindrical plug, a plug becomes easy to draw in a drawing direction, a chatter vibration arises, and a chatter defect which is a trace corresponding to the vibration may generate | occur | produce.
On the other hand, in the drawing process using the SF plug, as the contact area between the straight portion and the tapered portion of the plug and the element pipe increases, the return force in the drawing direction or the reverse direction acting on the plug increases, so that the plug is in a floating state. It is also predicted that the deviating from or shifting from the proper position or drawing is performed. In this way, when the deviating from the proper position and the drawing process is carried out, not only the dimensional accuracy of the processing pipe is affected, but also the plug may be broken.
For this reason, at the time of drawing-out of a pipe | tube material, regardless of the thickness size of a pipe | tube, development of the drawing plug which is excellent in drawing performance which does not reduce a chatter defect or dimensional accuracy and does not damage a plug at the same time is requested | required. have.
Background Art Conventionally, various proposals have been made regarding plugs for drawing. For example, in Japanese Patent Application Laid-Open No. 09-225522, a tapered portion (denoted as an approach portion in the above document) and a straight portion (denoted as a bearing portion in the above document) are cut off portions (denoted as V-shaped grooves in the above document). The floating plug is proposed to be connected through. In addition, according to the plug proposed in the above document, since the elastic pressing force in the drawing direction is obtained by the cutout portion, the floating plug can maintain the balance at an appropriate position regardless of the thickness size of the element pipe.
Further, Japanese Patent Laid-Open No. 2003-112218 proposes a floating plug in which a tapered portion and a straight portion (denoted as a finish portion in the above document) are connected through a concave portion, and a thick plug used for a fuel injection pipe of a diesel engine, etc. I assume that it is suitable for the drawing processing of the scenery.
As mentioned above, in order to improve the yield of the processed product by cold working, and to prolong tool life, various drawing plugs are proposed, but not all of them appropriately improve the drawing performance of the drawing plug. .
The floating plug proposed in Japanese Patent Application Laid-Open No. 09-225522 is provided between a tapered portion and a straight portion in order to maintain a balance between a force in a drawing direction acting on the plug and a force acting in a direction opposite to the drawing direction. Although the narrow part is provided, it is not examined about the prevention of chatter defect and plug damage which are easy to produce when drawing thick pipes.
In addition, the floating plug described in Japanese Patent Laid-Open No. 2003-112218 has a predetermined space between the tapered portion and the straight portion in order to remove the bite eyes generated during internal cutting and to increase the smoothness of the inner circumferential surface of the pipe after the drawing process. Although the recess is provided in the positional relationship, the prevention of chatter defect and plug damage which are easy to generate | occur | produce when drawing thick pipes is pulled out.
This invention is made | formed in view of the problem in drawing process mentioned above, Even when cold drawing process of a thick pipe | tube is carried out, the occurrence of a plug damage, a chatter defect, and the fall of dimensional accuracy can be prevented effectively, and drawing performance is improved. An object of the present invention is to provide a plug for drawing a superior pipe and a drawing method using the same.
MEANS TO SOLVE THE PROBLEM In order to solve the said subject, this inventor observed the deformation | transformation behavior of the to-be-processed tube material in drawing process using the various drawing plugs.
It is a figure explaining the deformation | transformation behavior at the time of pulling out the thick tube of a thick body using a cylindrical plug. As described above, in the case of drawing the thick
It is a figure explaining an example of the deformation | transformation behavior at the time of pulling out the thick tube of a thick body using a SF plug. The SF
With the progress of the drawing process, the
Usually, in the initial stage of the deformation | transformation behavior of a drawing process, the small pipe |
In addition, in the case where the thick pipe is drawn out using the SF plug, the contact area between the machined surface of the
This invention is completed based on the above-mentioned knowledge, Comprising: The drawing process plug of following (1) and (2), and the drawing process of (3) are the summary.
(1) an outer surface formed continuously with a straight portion, a first tapered portion, and a second tapered portion in order from the tip of the plug, wherein the outer surface of the straight portion is cylindrical in shape, and the first tapered portion has a diameter from the straight portion; A taper angle θ1 is provided to increase toward the second taper portion, and a taper angle θ2 is formed on the second taper portion such that its diameter increases from the second taper portion toward the rear end, and taper angles θ1 and θ2 are defined as follows (1). It is a plug for drawing processing of a pipe material characterized by satisfying the relationship of the formula.
θ1> θ2> 0 (zero). (One)
(2) The drawing plug of the pipe member of the above (1) further has a taper angle θ1 of the first tapered portion of 10 to 18 deg, and an axial length L1 of the first tapered portion and an axial length L2 of the second tapered portion. In this case, each relationship is characterized by satisfying the following formulas (2) and (3).
L1? (2)
L1 + L2? (3)
(3) A method of drawing and processing a pipe material by using a die having a predetermined bearing portion inner diameter and the pull-out plug according to any one of the above (1) or (2) to shaft diameter and thinning. .
Although the plug for drawing processing of this invention is optimal when a pipe material is thick, the thick in this invention means that the ratio (T / D) of thickness T with respect to outer diameter D is 20% or more.
According to the drawing plug of the pipe material of the present invention, even when cold drawing is performed using thick pipes, it is possible to effectively prevent the occurrence of plug breakage, chatter defects, and decrease in dimensional accuracy, thereby prolonging tool life. Can be. In the drawing processing method using this plug, the drawing performance is excellent, product defects due to the plug are reduced, and the product yield of the processing pipe can be improved.
FIG. 1: is a figure explaining two types of drawing processes in which the plug to be used differs, (a) shows drawing process using the
It is a figure explaining the dice shape used for the drawing process of a piping material.
It is a figure explaining the deformation | transformation behavior at the time of pulling out the thick tube of a thick body using a cylindrical plug.
It is a figure explaining an example of the deformation | transformation behavior at the time of pulling out the thick tube of a thick body using SF plug.
It is a figure explaining the shape of the plug for drawing processing of this invention and the deformation | transformation behavior at the time of drawing using it.
The drawing plug of the pipe material of the present invention has an outer surface formed of a straight portion, a first tapered portion, and a second tapered portion in sequence from the tip of the plug. The outer surface of the straight portion has a cylindrical surface shape, and the first tapered portion. The taper angle θ1 is given so that the diameter thereof becomes larger from the straight portion to the second tapered portion, and the tapered angle θ2 is formed in the second taper portion so that the diameter thereof becomes larger from the second tapered portion toward the rear end. θ1 and θ2 satisfy a relationship of θ1> θ2> 0 (zero).
It is a figure explaining the shape of the plug for drawing processing of this invention and the deformation | transformation behavior at the time of drawing using it. As shown in FIG. 4, when the thick pipe is drawn out using an SF plug, at the initial stage of drawing, the pipe is reduced in diameter at the approach portion of the die and thickened. The plug comes into contact with the rear end of the tapered portion.
In order to prevent contact between the inner surface of the element pipe and the rear end of the tapered portion of the plug, the plug 3 for drawing according to the present invention has a conical surface having a taper angle θ1 from the cylindrical
And since the plug 3 for drawing of this invention makes the relationship of the taper angle of the 1st taper part 3t1 and the 2nd taper part 3t2 into (theta) 1> (theta) 2> 0 (zero), the element pipe (6) In addition to preventing the inner surface of the plug from coming into contact with the tapered
In the following description, the drawing plug of this invention may only be called "two-stage taper plug" as needed.
Specifically, as can be seen from the deformation behavior shown in FIG. 5, in the initial stage of drawing processing, even if the
The plug for drawing according to the present invention connects and installs the first taper portion 3t1 having the taper angle θ1 and the second taper portion 3t2 having the taper angle θ2 from the
Then, the relationship between the taper angles of the first tapered portion 3t1 and the second tapered portion 3t2 is θ1> θ2> 0 (zero), so that the inner surface of the element pipe is the first tapered portion 3t1 or the second tapered portion. When abutting on 3t2, the contact part can be sent out according to the shape of the
In the drawing plug of the present invention, it is preferable to set the taper angle θ1 of the first tapered portion to 10 to 18 deg in order to secure a floating state in the drawing process. Since the first taper portion receives a return force in a direction opposite to the drawing direction acting essentially on the plug, when the taper angle θ1 is less than 10 deg, a return force acting in the direction opposite to the drawing direction required for floating cannot be sufficiently obtained. The plug is likely to be pulled in and cannot keep floating. On the other hand, when the taper angle θ1 exceeds 18 deg, the inner surface of the element pipe contacts the rear end of the tapered portion, causing damage to the plug.
It is preferable that the plug for drawing processing of this invention makes axial length L1 of a
In the drawing plug of the present invention, the total length of the axial length L1 of the first tapered portion and the axial length L2 of the second tapered portion is preferably 20 mm or less. In order to prevent damage to the plug, if the total length of the axial lengths L1 and L2 of the tapered portion of the plug exceeds 20 mm, the plug is likely to be broken during the drawing process.
The drawing method of this invention is a method of carrying out a shaft diameter and a thinning process to a to-be-processed pipe material using the die which has a predetermined bearing part internal diameter, and the above-mentioned drawing plug. Even in the case of drawing by using thick pipes, it is possible to effectively prevent the occurrence of plug breakage and chatter defects, thereby prolonging tool life and reducing product defects due to plugs. In this way, product yield can be improved.
EMBODIMENT OF THE INVENTION Hereinafter, the effect of this invention is demonstrated concretely based on an Example.
Example
As an open pipe, a pipe member made of S45C (0.44C-0.75Mn-0.15Cr-0.1Ti steel) specified in JIS G4051, which is a carbon steel pipe for mechanical structure, is prepared and drawn using various plugs. The processing was performed to evaluate the processing situation at this time. Drawing was made into five types of cold working schedules shown by Sch. 1-5 in Table 1 according to the prepared pipe size.
The section reduction rate Rd (%) shown in Table 1 is computed by following formula (4).
Rd = {(D 0 -D 1 ) / D 0 } x 100 (%). (4)
However, D 0 : Cross section before machining (mm 2 ) D 1 : Cross section after machining (mm 2 )
[Table 1]
The plug used for drawing process was made into the cylindrical plug shown in the said FIG. 3, the SF plug shown in the said FIG. 4, and the two-stage taper plug shown in the said FIG. The dice used simultaneously set the taper surface angle α of the approach portion to 20 deg. The dimension of the used plug and the evaluation result at the time of drawing are shown in Table 2.
As a result of evaluation in Table 2, x mark shows the case where the drawing process was not possible, o mark shows the case where the drawing process was possible, and ◎ mark shows the case where the drawing process could be made stable. have.
[Table 2]
In drawing processing using a cylindrical plug, all were unstable drawing processing, but in particular, test No. When thick tube is attached like 2 and 3, a chatter defect generate | occur | produced and it was not able to process stably.
In drawing process using SF plug, test No. When using the normal T / D element pipe as shown in Fig. 4, the drawing process could be performed. When the thick tube was attached as shown in 5 and 6, the plug was broken and the drawing process could not be performed.
In drawing process using the two-stage taper plug of this invention, test No. All of 7-13 were able to perform stable drawing process. In particular, test No. 1 in which L1 and L2 fall within a preferable range. In the case of 9, 12, and 13, the outstanding processing characteristic was exhibited.
[Industrial Availability]
According to the drawing plug of the pipe material of the present invention, even when cold drawing is performed using thick pipes, it is possible to effectively prevent the occurrence of plug breakage, chatter defects, and decrease in dimensional accuracy, thereby prolonging tool life. Can be. In the drawing processing method using this plug, the drawing performance is excellent, product defects due to the plug are reduced, and the product yield of the processing pipe can be improved, and thus it can be widely applied as a method for producing a carbon steel pipe for mechanical structure.
Claims (4)
The outer surface of the straight portion is cylindrical in shape, the tapered angle θ1 is given to the first tapered portion so that its diameter increases from the straight portion toward the second tapered portion, and the diameter of the second tapered portion is the second tapered portion. Taper angle θ2 is formed to increase toward the rear end from
The taper angles θ1 and θ2 satisfy the relationship of the following formula (1),
In the case where the taper angle θ1 of the first tapered portion is 10 to 18 deg, and the axial length L1 of the first tapered portion and the axial length L2 of the second tapered portion are set, the respective relationships are given by the following formulas (2) and (3) Plug for drawing processing of the pipe material, characterized by satisfying the.
θ1>θ2> 0 (zero). (One)
L1? (2)
L1 + L2? (3)
And a ratio (T / D) of the thickness T to the outer diameter D before the drawing of the pipe is 20% or more.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2008029594A JP4259603B1 (en) | 2008-02-08 | 2008-02-08 | Plug for tube drawing and drawing method using the same |
JPJP-P-2008-029594 | 2008-02-08 |
Publications (2)
Publication Number | Publication Date |
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KR20100092968A KR20100092968A (en) | 2010-08-23 |
KR101175461B1 true KR101175461B1 (en) | 2012-08-20 |
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Application Number | Title | Priority Date | Filing Date |
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KR1020107015501A KR101175461B1 (en) | 2008-02-08 | 2008-11-10 | Drawing plug of pipe material and drawing method employing the plug |
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JP (1) | JP4259603B1 (en) |
KR (1) | KR101175461B1 (en) |
CN (1) | CN101909776B (en) |
TW (1) | TW200934595A (en) |
WO (1) | WO2009098808A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101790100B1 (en) * | 2015-08-05 | 2017-10-25 | 홍성박 | Manufacturing method of multi-layered pipe for seamless steel pipe with low weight and high strength |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102120227A (en) * | 2011-02-22 | 2011-07-13 | 浙江健力股份有限公司 | Improved cold drawing mould of seamless steel pipe and cold drawing process thereof |
CN102284532A (en) * | 2011-08-13 | 2011-12-21 | 胡顺珍 | Novel floating mandrel |
CN102423770B (en) * | 2011-11-22 | 2013-07-17 | 西北工业大学 | Tube drawing forming method and forming mould |
CN102632094B (en) * | 2012-04-24 | 2014-03-12 | 西北有色金属研究院 | Method for improving surface quality of titanium and titanium alloy pipes and drawing die |
CN105945085A (en) * | 2016-06-28 | 2016-09-21 | 上海飞轮有色新材料股份有限公司 | Moving core head for rectangular different-wall-thickness hollow copper lead coil |
CN106216402B (en) * | 2016-07-28 | 2018-04-20 | 张家港华裕有色金属材料有限公司 | Titanium or titanium alloy tube cold rolling increase wall molding machine and method |
CN106269977A (en) * | 2016-08-07 | 2017-01-04 | 嘉兴市杰希希管道工程有限公司 | A kind of small-bore stainless steel tube drawing production process |
CN107891068B (en) * | 2017-12-19 | 2023-11-24 | 王家聪 | Cold drawing die for improving spiral defect of inner hole of steel pipe |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003112218A (en) | 2001-09-28 | 2003-04-15 | Usui Internatl Ind Co Ltd | Method for manufacturing thick-wall thin-diameter tube |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS6027414A (en) * | 1983-07-26 | 1985-02-12 | Sumitomo Metal Ind Ltd | Production of blank pipe for bent pipe |
JPS6172311U (en) * | 1984-10-18 | 1986-05-16 | ||
JPS6292009U (en) * | 1985-11-27 | 1987-06-12 | ||
JPH11300411A (en) * | 1994-04-14 | 1999-11-02 | Sumitomo Metal Ind Ltd | Bright annealing type clean pipe and its manufacture |
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2008
- 2008-02-08 JP JP2008029594A patent/JP4259603B1/en active Active
- 2008-11-10 WO PCT/JP2008/070400 patent/WO2009098808A1/en active Application Filing
- 2008-11-10 CN CN200880124917.5A patent/CN101909776B/en active Active
- 2008-11-10 KR KR1020107015501A patent/KR101175461B1/en active IP Right Grant
- 2008-12-04 TW TW97147120A patent/TW200934595A/en unknown
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003112218A (en) | 2001-09-28 | 2003-04-15 | Usui Internatl Ind Co Ltd | Method for manufacturing thick-wall thin-diameter tube |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101790100B1 (en) * | 2015-08-05 | 2017-10-25 | 홍성박 | Manufacturing method of multi-layered pipe for seamless steel pipe with low weight and high strength |
Also Published As
Publication number | Publication date |
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KR20100092968A (en) | 2010-08-23 |
CN101909776A (en) | 2010-12-08 |
TWI339599B (en) | 2011-04-01 |
CN101909776B (en) | 2013-01-02 |
JP2009184006A (en) | 2009-08-20 |
WO2009098808A1 (en) | 2009-08-13 |
TW200934595A (en) | 2009-08-16 |
JP4259603B1 (en) | 2009-04-30 |
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