KR101008883B1

KR101008883B1 - Adsorption Tissue and Adsorption Rod Using Kapok Fiber for Removing Food Oil Float

Info

Publication number: KR101008883B1
Application number: KR1020100075046A
Authority: KR
Inventors: 호봉식
Original assignee: (주)유압코리아
Priority date: 2010-08-03
Filing date: 2010-08-03
Publication date: 2011-01-19
Also published as: WO2012018184A3; WO2012018184A2

Abstract

The present invention relates to adsorption tissue and adsorption rods using kapok fiber for removing food oil suspended solids, and more particularly, to oil floats generated when cooking food and oils and residues left after cooking food. The present invention relates to an adsorption tissue, an adsorption rod, and a method of manufacturing the same, using a kapok fiber for removing food suspended solids, which can be easily removed using an adsorption tissue and various types of adsorption rods.
The present invention is the process of collecting the kapok fibers, which are the fibers collected from the thigh;
The kapok fibers are supplied to a sheet manufacturing apparatus and molded into a kapok fiber on a sheet having a predetermined thickness by needle punching, and then the kapok fibers are sterilized (antibacterial) at a temperature of 170 to 220 ° C. for 0.5 to 1.5 seconds to be molded. process;
A hole processing step of processing holes at predetermined intervals while supplying an adsorption tissue molded using the kapok fibers on the sheet; And
It is characterized in that the molding through the packaging process to cut the kapok fiber formed in the hole to a predetermined size to take out one by one.

Description

Adsorption Tissue and Adsorption Bar Using Kapok Fiber for Removing Food Oil Float

The present invention relates to adsorption tissue and adsorption rods using kapok fiber for removing food oil suspended solids, and more particularly, to oil floats generated when cooking food and oils and residues left after cooking food. The present invention relates to an adsorption tissue, an adsorption rod, and a method of manufacturing the same, using a kapok fiber for removing food suspended solids, which can be easily removed using an adsorption tissue and various types of adsorption rods.

According to the times, foods are very diverse depending on the cooking method, and it is a fact that they continue to develop, and it is true that there is much interest in the type, taste and calories of food.

People have a close relationship to health, such as adult diseases, in eating, and when cooking foods, in particular, meat floats, soups, ramen, etc., the oil floating when the contents boiled with a ladle or spoon often seen.

The oil float is bad because it adversely affects health, so it is best to remove it after ingestion, so that the broth is less effective when it is removed several times. It does not dissolve well and can block blood vessels, causing adult diseases.

In addition, it is preferable to remove the oil suspended solids generated when cooking ramen and animal hotpot and hot water after removing the high calorie.

Oil-based adsorbents that use synthetic resins such as polyethylene (PE) or polypropylene (PP), which are currently used as adsorbents, are made from petrochemicals, so that they can cause environmental hormones when contacted with food and discard them after use. In addition to the generation of a large amount of soot and dioxin and harmful gases during the incineration process, there was a problem in that expensive surface treatment agent must be used in the manufacturing process.

In Korea, we produce food oil removal sheet (adsorption cloth) in one of a large number of items produced by Baeksan T & S, and as a result of experiments using it, polypropylene (petrochemical product) Because it is a PP) product, if it comes into direct contact with a hot pot or container during food cooking, it will melt and melt or deform in shape, and it is impossible to use it in direct heat such as boiling oil or microwave oven. The broth puts on top of the boiling point to provide the adsorption function, but the function was also significantly reduced, there was a defect that the environmental hormone occurs in use.

Due to the above problems, researches are actively conducted to develop new materials that can use renewable materials of eco-friendly and natural resources with a new concept that can replace the methods of supplementing the disadvantages of conventional cotton yarn (silk) and chemical yarn (silk). As a result of the above research, Kapok fiber has a hollow structure of natural fiber and eco-friendly and comfortable health function.

The kapok fiber is produced in Java, Sumatra, India, Thailand, etc. of Indonesia, and is a fiber obtained from the celestial cortex of 10-15 m in height. The length of this fiber is about 10-30 mm and the diameter is about 20-40 micrometers. The kapox consists of 64% cellulose, 13% lignin and 23% pantosan, in some cases most of which contain cellulose. In addition, each fiber independently forms a thin tube and the cell is smaller than the water molecule size and is lipophilic, so it only absorbs oil and can absorb a lot of oil at once. In addition, it has a strong power to withstand the penetration of water, has abundant flammability, can float about 35 times its own weight, and is economical as it is inexpensive.

However, the kapok fiber has a problem that it is difficult to make it in the form of a fabric or sheet because the surface is smooth and tangled and the tension is small.

In order to solve this problem, kapok fibers are mixed and used together with other fibers, and Japanese Unexamined Patent Publication No. 1984-082992 is prepared by mixing two kapok fibers and one cellulose fiber to heat treatment to obtain a practical oil absorbent. A non-woven fabric for oil absorption is disclosed, and Japanese Patent Laid-Open No. 1990-289074 discloses a sheet-type oil absorbent in which a mixture of the kapok fibers, cotton fibers, and hot-melt fibers is molded.

However, all of these conventional techniques have been used only for the purpose of removing oil spilled from crude oil carriers and ships, such as the sea or lakes, and have not been used as household goods. It is a required situation.

Document 1. Utility Model Publication No. 2008-0002774 (published Jul. 22, 2008) Document 2. Patent Registration No. 061241 (registered Aug. 01, 2006) Document 3. Patent Publication No. 2009-0054264 (published May 29, 2009) Document 4. Utility Model Publication No. 1997-0048983 (published Aug. 12, 1997)

Therefore, the problem of the present invention devised to solve the above-mentioned drawback is to remove the oil generated during cooking or after cooking is completed by using an adsorption tissue or an adsorption rod manufactured using kapok fibers. .

The present invention is the process of collecting the kapok fibers, which are the fibers collected from the thigh;
The kapok fibers are supplied to a sheet manufacturing apparatus and molded into a kapok fiber on a sheet having a predetermined thickness by needle punching, and then the kapok fibers are sterilized (antibacterial) at a temperature of 170 to 220 ° C. for 0.5 to 1.5 seconds to be molded. process;
A hole processing step of processing holes at predetermined intervals while supplying an adsorption tissue molded using the kapok fibers on the sheet; And
It is characterized in that the molding through the packaging process to cut the kapok fiber formed in the hole to a predetermined size to take out one by one.

delete

The present invention is to enable easy and effective removal of oil generated during cooking or after cooking is completed using an adsorption tissue prepared in the form of sheets using a kapok fiber or an adsorption rod prepared in a predetermined form.

The present invention is to process a hole having a predetermined size in the adsorption tissue to form a plurality of layers in a variety of shapes, such as round or square, so that it can be used in the kitchen or portable according to the packaging unit.

The present invention is to remove the oil by stirring the adsorption tissue into the inside of the soup as well as the exposed oil suspended by using the adsorption rod manufactured in the shape of a hat or a rod.

1 is a manufacturing process block diagram for the kapok fiber of the present invention
Figure 2 is a plan view of the manufacturing state of the adsorption tissue for the kapok fibers of the present invention
Figure 3 is a perspective view of the adsorption rod using the kapok fiber of the present invention
Figure 4 is a perspective view of another embodiment of the adsorption rod using the kapok fiber of the present invention

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

1 is a block diagram showing the manufacturing process for the kapok fiber of the present invention, the process of collecting the kapok fiber, which is a fiber collected from the thigh (S1);

The process of forming the kapok fiber 10 on a sheet having a predetermined thickness by supplying the kapok fiber to a conventional sheet manufacturing apparatus and molding to a predetermined thickness so that it is difficult to manufacture in the form of a sheet through needle punching (S2);

In the process of forming the kapok fiber (10) (S2) for 0.5 to 1.5 seconds sterilization (antibacterial) at a temperature of 170 ~ 220 ℃, or bleaching treatment using an oxidizing bleach or a reducing bleach at a temperature of 40 ~ 60 ℃ do.

The oxidizing bleaching agent uses oxygen peroxide, sodium borate, sodium percarbonate, potassium high manganese, and chlorine based sodium hypochlorite, sodium chlorite, or a reducing bleach such as hydrosulfide and sodium sulfite. Appropriate bleaching treatment is preferred.

The kapok fiber 10 on the sheet is formed by imprinting uneven patterns or by using heat or pressure, ultraviolet rays or electron beams, or by treating with resins or drugs to provide an embossing effect if necessary, to improve absorption.

A hole processing step (S3) of processing the holes 11 having a size of 3 to 5 mm at predetermined intervals while supplying an adsorption tissue molded by using the kapok fibers 10 on the sheet;

The kapok fiber 10 formed by molding the hole 11 is cut to a predetermined size and packaged so as to overlap several sheets, or molded through a packing process S5 for removing and using one sheet from a wrapping paper.

Between the processing process (S3) and the packaging process (S5), the adsorption rod (20) formed by winding the kapok fiber (10) processed by the hole 11 into a cylindrical shape, and also a hatshade (20a) Molding process (S4) will be added.

FIG. 2 is a plan view of a manufacturing state of the adsorption tissue for the kapok fibers of the present invention, and the hole 11 having a size of 3 to 5 mm is formed at predetermined intervals while the kapok fiber 10 is supplied.

The kapok fiber 10 formed by the hole 11 is cut into a predetermined size to be used individually, such as a tissue, or to pack several sheets to be used by pulling one by one.

When the kapok fiber 10 is prepared by mixing 90-95% by weight of kapok fiber and 5-10% by weight of the natural composite fiber, the cohesion force can be improved, so that the bonding force between the fibers is further improved by needle punching.

3 is a perspective view of the adsorption rod using the kapok fiber of the present invention, in which the hole 11 is molded, or the kapok fiber 10 in which the hole 11 is not molded is fixed rod 21 above the handle 22. ) And the end of the kapok fiber 10 is fixed to the fixing chamber 23 to shape the adsorption rod 20.

The adsorption rod 20 is used to grab the handle 22, and is used to remove food oil and floats in and out of boiling soup or cooking or cooking food.

The adsorption rod 20 is a fixed rod 21 is coupled in two stages on the upper side of the handle 22 to further protrude if necessary.

Figure 4 is a perspective view of another embodiment of the adsorption rod using the kapok fiber of the present invention, the shape of the hole 11, the hole 22 is not formed in the kapok fiber 10, the handle 22, the upper side Rolling the fixed rod 21 to form the overall shape of the hatshade and to fix the end of the kapok fiber 10 to the fixing chamber 23 to form a hatshade adsorption rod (20a).

The hatshade adsorption rod (20a) is to use to hold the handle 22, it is used to remove food oil and floating in the upper and the side of the boiling soup or cooking or cooking food.

The present invention having such a configuration is collected through the process (S1) for collecting the kapok fibers, which are the fibers collected from the thighs, and then supplied to a conventional sheet manufacturing apparatus or cotton wool equipment to form a predetermined thickness through needle punching Molding is performed in the process (S2) of molding the kapok fibers 10 on the sheet having a predetermined thickness.

In the process of forming the kapok fiber 10 (S2) is to provide the efficacy of phytoncide by sterilization (antibacterial) treatment for 0.5 to 1.5 seconds at a temperature of 170 ~ 220 ℃.

In the case where the sterilization (antibacterial) treatment is not performed, it is preferable to perform the bleaching treatment using an oxidizing bleach or a reducing bleach at a temperature of 40 to 60 ° C.

And the kapok fiber (10) on the sheet to improve the absorption power by making a pattern of irregularities or by using heat or pressure, ultraviolet rays or electron beams or by treating with resin or chemical to provide an embossing effect if necessary. It is preferable.

It is possible to supply the kapok fiber on the sheet in which the hole is processed in the hole processing step S3 of processing the hole 11 of 3 to 5 mm at a predetermined interval while supplying the kapok fiber 10 on the sheet.

This is because, when the holes 11 are molded and supplied at predetermined intervals, the absorbing power can be improved by using several layers of the kapok fibers 10 on the sheet.

The kapok fiber 10 formed by molding the hole 11 is cut to a predetermined size and packed to overlap several sheets, or molded through a packing process (S5) for removing and using each sheet, such as tissue, from a wrapping paper.

In the packaging process (S5) it is possible to wrap in a plastic wrap to be portable or to wrap in a wrapper made of paper to be packaged in various ways according to the use for use in the kitchen of a home or restaurant.

Adsorption rod 20 formed by processing the hole 11 between the processing process (S3) and the packaging process (S5), or by winding a cylindrical kapok fiber (10) that the hole 11 is not processed in a cylindrical shape, Through the process (S4) of molding the adsorption rod 20a formed into a mold, it is possible to manufacture and supply not only a tissue form but also a rod form.

The kapok fiber 10 formed by the hole 11 is rolled on the fixing rod 21 above the handle 22, and the end of the kapok fiber 10 is fixed with the fixing chamber 23 to form the adsorption rod 20. It is.

The adsorption rod 20 is used to hold the handle 22, and the kapok fiber (10) exerts the adsorptive force when it comes in contact with the boiling soup or food oil and suspended matter on the inside and the upper side of the food being cooked or cooked. The oil can be removed effectively.

As described above, roll the kapok fiber (10) that is not molded into the fixing rod (21) above the handle (22) so that the overall shape becomes the shape of a hat, and the end of the kapok fiber (10) is fixed to the fixing chamber ( 23) to fix the hatshade adsorption rod (20a), the hatshade adsorption rod (20a) is used to hold the handle 22, the boiling broth or the inside of the cooking or cooking food and the upper side When the food oil and the float to contact the kapok fiber (10) will be able to effectively remove the contact oil by the adsorption force.

In the present invention, by processing the kapok fiber in the form of a sheet, sterilization treatment or bleaching treatment to improve the marketability and processing into a sheet form to remove the use of each piece of packaging in the form of a tissue, or molded into a rod form to hold the handle so that it can be conveniently used It is a useful invention to promote public health.

10: kapok fibers 11: holes
20: adsorption rod 20a: hat type adsorption rod
21: fixed rod 22: handle
23: fixed chamber S1: kapok fiber collection process
S2: Kapok fiber forming process S3: Hole processing process
S4: Suction bar forming process S5: Packing process

Claims

delete

Kapok fibers 10 in which a plurality of holes 11 are formed at predetermined intervals in the kapok fiber 10 manufactured in the form of a sheet, and the holes 11 are formed in the fixing rod 21 from which the handle 22 protrudes. Adsorption rods using kapok fiber for removing food oil suspended solids, characterized in that consisting of the adsorption rod (20) for winding the end portion fixed to the fixing chamber (23).

delete

The method of claim 2,
Adsorption rod 20 is kapok fiber for removing food oil suspended solids, characterized in that consisting of a hatshade adsorption rod (20a) to the handle 22 is exposed by winding the kapok fiber (10) to the fixed rod (21) Adsorption rod,

Collecting the kapok fiber which is a fiber collected from the swelling (S1);
After supplying the kapok fiber to the sheet manufacturing apparatus and molding the kapok fiber 10 on the sheet having a predetermined thickness by needle punching, the kapok fiber 10 was sterilized for 0.5 to 1.5 seconds at a temperature of 170 to 220 ° C. Antimicrobial) treatment and molding (S2);
A hole processing step (S3) of processing the holes 11 at predetermined intervals while supplying an adsorption tissue molded using the kapok fibers 10 on the sheet; And
Adsorption using the kapok fiber for removing oil suspended solids, characterized in that it is formed through the packaging process (S5) to cut the kapok fiber (10) formed by the hole 11 to a predetermined size to take out one by one. Method of making tissue.

Collecting the kapok fiber which is a fiber collected from the swelling (S1);
After supplying the kapok fiber to the sheet manufacturing apparatus and molding the kapok fiber 10 on the sheet having a predetermined thickness by needle punching, the kapok fiber 10 was sterilized for 0.5 to 1.5 seconds at a temperature of 170 to 220 ° C. Antimicrobial) treatment and molding (S2);
A hole processing step (S3) of processing the holes 11 at predetermined intervals while supplying an adsorption tissue molded using the kapok fibers 10 on the sheet;
Forming a suction rod 20 formed by winding the kapok fiber 10 processed by the hole 11 into a cylindrical shape (S4); And
Method of producing an adsorption rod using kapok fiber for removing food oil suspended solids, characterized in that the molding through the packaging process (S5) for packaging the adsorption rod (20).

The method of claim 6,
A process for producing adsorption tissue using kapok fibers for removing food oil suspended solids, which is bleached using either an oxidizing bleach or a reducing bleach at a temperature of 40 to 60 ° C. during sterilization.

The method of claim 6,
The oxidative bleaching agent is an oxygen system of hydrogen peroxide, sodium borate, sodium percarbonate, potassium high manganese, and a chlorine system of sodium hypochlorite or sodium chlorite, and the reducing bleaching agent is bleached with hydrosulfidi or acidic sodium sulfite. Method for producing adsorption tissue using kapok fiber for removing food oil suspended solids.

The method of claim 6,
Kapok fiber (10) forming process (S2) is embossed to provide embossing (Embossing) pattern, pressure, ultraviolet light, electron beam, resins, chemicals that remove emulsified food kapok fiber, characterized in that the emulsifying one of the Method for producing the adsorption tissue using.

The method of claim 2,
Adsorption rods 20 and 20a are adsorption rods using kapok fibers for removing food oil suspended solids, characterized in that the length of the fixed rod 21 protruding from the handle 22 is adjustable in two stages.