KR100988040B1 - Polyurethane-modified waterproof coating material and producing method of the same - Google Patents

Polyurethane-modified waterproof coating material and producing method of the same Download PDF

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KR100988040B1
KR100988040B1 KR1020080068981A KR20080068981A KR100988040B1 KR 100988040 B1 KR100988040 B1 KR 100988040B1 KR 1020080068981 A KR1020080068981 A KR 1020080068981A KR 20080068981 A KR20080068981 A KR 20080068981A KR 100988040 B1 KR100988040 B1 KR 100988040B1
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asphalt
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강호근
장은종
한경덕
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한경덕
극동유화주식회사
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D195/00Coating compositions based on bituminous materials, e.g. asphalt, tar, pitch
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/013Fillers, pigments or reinforcing additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular

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Abstract

본 발명은 접착성, 지수성(방수성), 내구성, 내마모성, 영구 탄성 등 물리화학적 물성을 우수하게 개선한 폴리우레탄 변성 아스팔트 방수 도포제 조성물과 제조방법에 관한 것이다. 상세하게는 5~50 중량%의 석유계 아스팔트, 1~20 중량% 이소시아네이트계 화합물, 10~50 중량%의 히드록시기를 가진 수평균분자량 100~100000의 합성수지, 20~50 중량%의 표면처리된 반응성 무기 충전제를 포함하는 것을 특징으로 하는 폴리우레탄변성 아스팔트 방수 도포제 조성물과 그 제조방법에 관한 것이다. The present invention relates to a polyurethane-modified asphalt waterproof coating composition and a method for producing excellent physical and chemical properties such as adhesion, water resistance (water resistance), durability, wear resistance, and permanent elasticity. Specifically, 5 to 50% by weight of petroleum-based asphalt, 1 to 20% by weight of isocyanate compound, 10 to 50% by weight of hydroxyl resin having a number average molecular weight of 100 to 100,000, and 20 to 50% by weight of surface-treated reactivity It relates to a polyurethane-modified asphalt waterproof coating composition and a method for producing the same, comprising an inorganic filler.

아스팔트, 도포제, 폴리우레탄, 방수 Asphalt, Paint, Polyurethane, Waterproof

Description

폴리우레탄 변성 아스팔트 방수도포제의 조성물과 제조방법 {Polyurethane-modified waterproof coating material and producing method of the same}Polyurethane-modified waterproof coating material and producing method of the same}

본 발명은 접착성, 지수성(방수성), 내구성, 내마모성, 영구 탄성 등 물리화학적 물성을 우수하게 개선한 폴리우레탄 변성 아스팔트 방수도포제의 조성물과 그의 제조방법에 관한 것이다.The present invention relates to a composition of a polyurethane-modified asphalt waterproof coating agent having excellent physical and chemical properties such as adhesion, water resistance (water resistance), durability, abrasion resistance, and permanent elasticity, and a manufacturing method thereof.

국내에서 생산되는 아스팔트 방수 도포제는 아스팔트를 석유계 용제에 혼합 용해 후 제조한다. 또 미국특허 제 3985694호와 같이 고분자 개질제를 혼합 용해한 아스팔트를 석유계 용제에 용해 후 제조할 수 있고, 대한민국 특허출원공개 제97-700234호와 같이 주쇄에 에폭시, 아민, 카르복실산, 수산화기 관능기와 아민, 알콜산, 폴리올, 폴리산 등 경화제를 혼합하여 제조할 수 있다. 그리고 대한민국 특허출원공개 제96-701955호와 같이 산화제 페릭클로라이드(FeCL)를 첨가하여 점도를 증가시키는 제조방법도 개시되어 있다. Asphalt waterproofing agent produced in Korea is produced after mixing and dissolving asphalt in petroleum solvent. In addition, asphalt can be prepared by dissolving a mixture of polymer modifiers, such as US Patent No. 3985694, in a petroleum-based solvent, and the epoxy, amine, carboxylic acid, and hydroxyl functional groups in the main chain as shown in Korean Patent Application Publication No. 97-700234. It can be prepared by mixing a curing agent such as amine, alcoholic acid, polyol, polyacid. In addition, as disclosed in Korean Patent Application Publication No. 96-701955, a method of increasing the viscosity by adding an oxidizing agent ferric chloride (FeCL) is also disclosed.

이러한 방법에 의해 제조된 아스팔트 방수 도포제는 아스팔트 내의 아스팔트성분, 수지성분, 방향족성분, 삼투성 성분 등과 균일한 상용성이 없으므로 장기간 저장시나 고온 저장시는 상 분리되어 아스팔트 고유의 경화성으로 인한 노화와 상 분리, 이물질의 노출로 불량현상이 발생하는 문제점이 있다.        Asphalt waterproofing coating prepared by this method is not compatible with asphalt components, resin components, aromatic components, osmotic components, etc. in asphalt, so phase separation during long-term storage or high temperature storage results in aging and phase separation due to the inherent curability of asphalt. However, there is a problem that a poor phenomenon occurs by exposure of foreign matter.

본 발명의 목적은 석유계 아스팔트, 이소시아네이트계 화합물, 히드록시기를 가진 수평균분자량 100~100000의 합성수지 및 표면처리된 반응성 무기재료를 화학적으로 반응을 시킴으로 접착성, 내마모성, 내구성, 내노화성, 영구 탄성 등 물리화학적 물성을 우수하게 개선한 폴리우레탄 변성 아스팔트 방수도포제의 조성물과 그의 제조방법을 제공하고자 하는 것이다. The purpose of the present invention is to chemically react petroleum-based asphalt, isocyanate-based compounds, synthetic resins having a number-average molecular weight of 100 to 100000 with hydroxy groups, and reactive inorganic materials that are surface-treated, thereby improving adhesion, abrasion resistance, durability, aging resistance, permanent elasticity, and the like. The present invention provides a composition of polyurethane modified asphalt waterproofing agent and a method of manufacturing the same which have excellent physical and chemical properties.

본 발명의 또 다른 목적은 무기충전제의 표면처리로 무기충전제의 수지와의 상용성과 분산성을 개선해 궁극적으로 도포제의 물리적 특성을 보다 효율적으로 높인 폴리우레탄 변성 아스팔트 방수도포제용 조성물을 제공하고자 하는 것이다.Still another object of the present invention is to provide a polyurethane modified asphalt waterproof coating composition which improves the physical properties of the coating agent by improving the compatibility and dispersibility of the inorganic filler with the resin by surface treatment of the inorganic filler.

5~50 중량%의 석유계 아스팔트, 1~20 중량% 의 이소시아네이트계 화합물, 10~50%의 히드록시기를 가진 수평균분자량 100~100000의 합성수지, 20~50 중량% 의 표면처리된 반응성 무기 충전제를 포함하는 것을 특징으로 하는 폴리우레탄변성 아스팔트 방수 도포제 조성물을 제공한다.5 to 50% by weight of petroleum-based asphalt, 1 to 20% by weight of isocyanate compound, 10 to 50% by weight of synthetic resin having a number average molecular weight of 100 to 100,000, and 20 to 50% by weight of surface-treated reactive inorganic filler It provides a polyurethane modified asphalt waterproof coating composition comprising a.

또한 다음 단계로 이루어지는 상기의 조성물의 제조방법을 제공한다.It also provides a method for producing the composition comprising the following steps.

5~50 중량%의 석유계 아스팔트와 석유계 용매 10~50 중량%를 혼합해 용해 후, 1~20 중량%의 이소시아네이트를 첨가해 유리 이소시아네이트의 양이 이론값에 대해 40~60%가 되는 시점까지 25~40℃에서 반응을 진행하는 1차 반응 단계;5 to 50% by weight of petroleum asphalt and 10 to 50% by weight of petroleum solvent are mixed and dissolved, then 1 to 20% by weight of isocyanate is added and the amount of free isocyanate becomes 40 to 60% of the theoretical value. First reaction step to proceed the reaction at 25 ~ 40 ℃;

1차 반응 생성물에 표면 처리된 반응성 무기 충전제를 20~50 중량% 혼합하 고 유리 이소시아네이트의 양이 이론값에 대해 10~20%가 되는 시점까지 실온 반응을 진행하는 2차 반응 단계;A secondary reaction step of mixing the reaction mixture with the surface-treated reactive inorganic filler in an amount of 20-50% by weight and proceeding at room temperature until the amount of free isocyanate is 10-20% based on the theoretical value;

2차 반응 생성물에 히드록시기를 가진 수평균분자량 100~100000의 합성수지를 10~50 중량% 혼합 분산하여 25~55℃에서 가교 반응 진행 후 유리 이소시아네이트가 존재하지 않고 균일 용액화 될 때까지 반응을 진행하는 3차 단계.10 to 50% by weight of a synthetic resin having a number average molecular weight of 100 to 100,000 having a hydroxy group in the secondary reaction product is mixed and dispersed, and the reaction is performed until the homogeneous solution is formed without free isocyanate after 25 to 55 ° C. 3rd step.

본 발명에 의하면 아스팔트의 방수성과 폴리우레탄의 탄력성 및 무기재료의 내열성, 내후성이 발휘된 방수 도포제가 제조된다. 이 방수 도포제는 콘크리트,시멘트,철구조물에 도포시 방수, 지수, 방식, 방청성이 탁월하여 건물의 내구력을 보강하는 경제성 있는 토목건축 재료이다.  According to the present invention, a waterproof coating agent exhibiting waterproofness of asphalt, elasticity of polyurethane, and heat resistance and weather resistance of an inorganic material is produced. This waterproof coating agent is an economical civil building material that reinforces the durability of building with excellent waterproofness, index, corrosion protection and anti-corrosion property when applied to concrete, cement and steel structures.

그리고 무기충전제의 표면처리로 무기충전제의 수지와의 상용성과 분산성을 개선해 궁극적으로 도포제의 물리적 특성을 보다 효율적으로 높이는 효과가 있다. In addition, the surface treatment of the inorganic filler improves the compatibility and dispersibility of the inorganic filler with the resin, ultimately increasing the physical properties of the coating agent more efficiently.

5~50 중량%의 석유계 아스팔트, 1~20 중량% 의 이소시아네이트계 화합물, 10~50 중량%의 히드록시기를 가진 수평균분자량 100~100000의 합성수지, 20~50 중량%의 표면처리된 반응성 무기 충전제를 포함하는 것을 특징으로 하는 폴리우레탄변성 아스팔트 방수 도포제 조성물을 제공한다.5-50% by weight of petroleum-based asphalt, 1-20% by weight of isocyanate compound, 10-50% by weight of synthetic resin having a number average molecular weight of 100-100000, 20-50% by weight of surface-treated reactive inorganic filler It provides a polyurethane modified asphalt waterproofing coating composition comprising a.

본 발명에서의 석유계 아스팔트는 25℃의 침입도가 100~400이고, 60℃의 동점도가 0.001~1.0㎡/s의 범위를 갖는 아스팔트를 사용하는 것이 바람직하다. 이 아스팔트는 석유제품의 최종 물질이므로 경제적인 측면에서 유리한 이점이 있고, 방수 기능을 한다. 단, 너무 많이 첨가할 경우 최종 물성에서 신율이 좋지 못한 결과를 초래할 수 있으므로, 5~50 중량%를 사용하는 것이 바람직하다.As for the petroleum-based asphalt in this invention, it is preferable to use the asphalt which has the penetration | invasion degree of 25 degreeC 100-400, and the dynamic viscosity of 60 degreeC has a range of 0.001-1.0 m <2> / s. As this asphalt is the final material of petroleum products, it is economically advantageous and waterproof. However, when added too much, the elongation in the final physical properties may result in poor, it is preferable to use 5 to 50% by weight.

본 발명에서의 이소시아네이트계 화합물은 이소포론디이시아네이트(IPDI), 메칠렌디이소시아네이트(MDI), 핵사메칠렌디이소시아네이트(HMDI), 이소프론디이소시아네이트(IPDI) 등과 이들의 2종 이상의 혼합물이 가능하다. The isocyanate compound in the present invention may be isophorone diisocyanate (IPDI), methylene diisocyanate (MDI), nuxamethylene diisocyanate (HMDI), isopron diisocyanate (IPDI), or a mixture of two or more thereof.

이것은 경화제로써 역할을 하고, 1~20중량%를 투입하는 것이 바람직하다.This serves as a curing agent, it is preferable to add 1 to 20% by weight.

본 발명의 합성수지는 히드록시기를 가진 수평균분자량 100~100000의 합성수지이다. 아크릴수지, 비닐수지, 폴리에스터수지, 폴리 에테르수지, 폴리에칠렌수지, 고무변성수지, 폴리부타디엔수지, 석유수지 등에서 선택된 어느 하나 또는 2 이상의 합성수지를 선택해서 첨가할 수 있다. 바람직하게는 수평균분자량이 100~100000인 폴리에스테르수지, 폴리아크릴수지, 폴리부타디엔수지를 택할 수 있다. 상기의 합성수지는 접착력을 보강하고, 인장강도, 내열성, 내구성 및 도막 강도(또는 탄성)를 증가시키기 위한 것이다. 첨가 비율은 10~50 중량%가 바람직하다. The synthetic resin of the present invention is a synthetic resin having a number average molecular weight of 100 ~ 100,000 with a hydroxyl group. Any one or two or more synthetic resins selected from acrylic resins, vinyl resins, polyester resins, polyether resins, polyester resins, rubber modified resins, polybutadiene resins, and petroleum resins may be selected and added. Preferably, a polyester resin, a polyacrylic resin, or a polybutadiene resin having a number average molecular weight of 100 to 100,000 may be selected. The synthetic resin is for reinforcing adhesion and increasing tensile strength, heat resistance, durability, and coating strength (or elasticity). The addition ratio is preferably 10 to 50% by weight.

본 발명에서의 무기 충전제는 실란계 커플링제로 표면처리된 것으로, 산화티타늄, 실리카, 탄산칼슘, 마이카, 탈크, 규회석, 벤토나이트 등에서 선택된 어느 하나 또는 2 이상의 것을 첨가할 수 있다. 이 무기 충전제는 최종제품의 내구성 및 내열성을 개선하는 작용을 한다. 이것을 너무 적게 첨가하면 내구성 및 내열성 향상이 미미하고, 너무 많이 첨가하면, 도포제의 접착성이 떨어진다. 따라서 20~50 중량%를 첨가하는 것이 바람직하다. The inorganic filler in the present invention is surface-treated with a silane coupling agent, and any one or two or more selected from titanium oxide, silica, calcium carbonate, mica, talc, wollastonite, bentonite, and the like may be added. This inorganic filler serves to improve the durability and heat resistance of the final product. If too little is added, the improvement of durability and heat resistance is insignificant. If too much is added, the adhesion of the coating agent is inferior. Therefore, it is preferable to add 20 to 50% by weight.

이때 이 무기충전제들은 단순히 첨가, 혼합하면 충전제와 수지와의 상용성이 좋지 않은 문제가 있기 때문에 무기충전제의 수지와의 상용성과 고른 분산성을 위해 실란계 화합물인 커플링제로 표면 처리하는 것이 중요하다. 상기 실란 화합물은 테트라메톡시실란(tetramethoxysilane; TMOS), 테트라에톡시실란At this time, since these inorganic fillers have a problem of poor compatibility with filler and resin when simply added and mixed, it is important to surface-treat the coupling agent which is a silane compound for compatibility and even dispersibility of the inorganic filler with resin. . The silane compound is tetramethoxysilane (TMOS), tetraethoxysilane

(tetraethoxysilane; TEOS), 메틸트리메톡시실란(methyltrimethoxy silane),메틸트리에톡시실란(methyltriethoxy silane), 아미노프로필트리메톡시실란(Aminopropyltrimethoxy silane)중 선택한 일종 또는 이종 이상의 것을 사용가능하다. Tetraethoxysilane (TEOS), methyltrimethoxy silane (methyltrimethoxy silane), methyltriethoxy silane (methyltriethoxy silane), aminopropyltrimethoxy silane (Aminopropyltrimethoxy silane) or one or more selected may be used.

본 발명의 목적을 달성하기 위하여 아래와 같은 제조방법을 제공한다.In order to achieve the object of the present invention provides a manufacturing method as follows.

(1차 반응단계)(First reaction stage)

석유계 아스팔트 5~50 중량%와 석유계 용매 10~50 중량%를 혼합하여 용해 후, 이소시아네이트 모노머를 1~20 중량% 혼합하여 반응시킨다. 25~40℃에서 3~5시간 반응 후 유리 이소시아네이트의 양이 이론값의 40~60 중량%가 되는 시점에서 1차 반응을 완료한다.5-50% by weight of petroleum asphalt and 10-50% by weight of a petroleum solvent are mixed and dissolved, followed by reacting 1 to 20% by weight of an isocyanate monomer. After the reaction at 25 to 40 ° C. for 3 to 5 hours, the first reaction is completed when the amount of free isocyanate becomes 40 to 60 wt% of the theoretical value.

상기의 석유계 용매는 등유, 경유, 솔벤트, 미네랄 오일 등 일반적인 석유계 용매를 사용 가능하다. 이 석유계 용매는 아스팔트의 점도 조절의 기능을 하고, 분산성을 용이하게 한다.The petroleum solvent may be used a general petroleum solvent such as kerosene, diesel, solvent, mineral oil. This petroleum solvent serves as a function of viscosity control of asphalt and facilitates dispersibility.

디이소시아네이트의 R-NCO의 구조 중 NCO(이소시안산형 구조)는 습식 분석 방법으로 정량분석이 가능하고 이때 반응 초기의 NCO의 정량 분석값을 이소시아네이트의 이론값이라고 한다. 반응 중에 측정한 NCO의 정량 분석값을 초기의 NCO이론값에 대한 비율로 확인하여 반응의 단계를 결정한다. 이렇게 단계별로 반응을 진행 해야만 본 발명이 목적하는 우레탄 반응을 통한 균일한 아스팔트 접착제의 물성 향상을 유도할 수 있다.Among the structures of R-NCO of diisocyanate, NCO (isocyanic acid type structure) can be quantitatively analyzed by a wet analysis method, and the quantitative analysis of NCO at the initial stage of the reaction is called a theoretical value of isocyanate. The quantitative analysis of the NCO measured during the reaction is confirmed as a ratio to the initial NCO theory to determine the stage of the reaction. Only when the reaction proceeds in this step can be induced to improve the physical properties of the uniform asphalt adhesive through the urethane reaction of the present invention.

(2차 반응단계)(Second reaction stage)

1차 반응 생성물에 표면 처리된 반응성 무기 충전제를 20~50 중량% 혼합하고 유리 이소시아네이트의 양이 이론값의 10~20 중량%가 되는 시점까지 실온 반응을 진행한다. 이때 무기 충전제는 실란계 커플링제로 표면처리를 한 산화티타늄, 실리카, 탄산칼슘, 마이카, 탈크, 규회석, 벤토나이트 등에서 선택된 어느 하나 또는 2 이상의 혼합물을 사용한다.20-50 wt% of the surface-reactive reactive inorganic filler is mixed with the primary reaction product, and the room temperature reaction is performed until the amount of free isocyanate is 10-20 wt% of the theoretical value. At this time, the inorganic filler uses any one or a mixture of two or more selected from titanium oxide, silica, calcium carbonate, mica, talc, wollastonite, bentonite, etc., which have been surface treated with a silane coupling agent.

(3차 반응 단계)(3rd reaction step)

2차 반응 생성물에 아크릴수지, 비닐수지, 폴리에스터수지, 폴리 에테르수지, 폴리에칠렌수지, 고무변성수지, 폴리부타디엔수지, 석유수지 등에서 선택된 어느 하나 또는 2 이상의 것으로, 히드록시기를 가진 수평균분자량 100~100000의 합성수지를 10~50 중량% 혼합 분산하여 25~55℃에서 가교 반응 진행 후 후 유리 이소시아네이트가 존재하지 않고 균일 용액화 될 때까지 반응을 진행한다.One or two or more selected from acrylic resin, vinyl resin, polyester resin, poly ether resin, polystyrene resin, rubber modified resin, polybutadiene resin, petroleum resin, etc., in the secondary reaction product, number average molecular weight of 100 to 100,000 10 to 50% by weight of the mixed resin and dispersed after the cross-linking reaction proceeds at 25 ~ 55 ℃ after the reaction is carried out until the free isocyanate is uniform solution without the presence.

본 발명의 도포제 조성물은 그 자체로도 사용 가능하고, 특히 내열성 및 내구성을 향상시키기 위해 시공시 폴리이소시아네이트 화합물을 첨가하여 사용할 수도 있다. 이로써 방수 도포제의 사용 용도나 시공 조건에 따라 적합한 물성으로 유연한 사용이 가능하다. 이때 이 폴리이소시아네이트 화합물의 배합량은 접착력의 관점에서 폴리우레탄 변성 아스팔트 방수 도포제 100 중량부에 대해 폴리이소시아네이트 화합물 3~15 중량부, 더욱 바람직하게는 5~10 중량부로 할 수 있다. The coating composition of the present invention can be used as such, and in particular, in order to improve heat resistance and durability, a polyisocyanate compound may be added and used during construction. As a result, it is possible to flexibly use the suitable physical properties according to the use purpose or construction conditions of the waterproofing coating agent. At this time, the compounding quantity of this polyisocyanate compound can be 3-15 weight part of polyisocyanate compounds, More preferably, 5-10 weight part with respect to 100 weight part of polyurethane modified asphalt waterproofing coatings from a viewpoint of adhesive force.

본 발명의 바람직한 실시예는 다음과 같다. 단, 이것은 발명의 구현을 위한 예시이고, 발명의 기술사상을 실시예로 한정하는 것은 아님은 당업자의 입장에서 자명하다. Preferred embodiments of the present invention are as follows. However, this is only an example for the implementation of the invention, it is apparent from the position of those skilled in the art that the technical concept of the invention is not limited to the embodiments.

[실시예1] 폴리우레탄 변성 아스팔트 방수 도포제 조성물의 제조Example 1 Preparation of Polyurethane Modified Asphalt Waterproofing Coating Composition

(1차 반응 단계)(First reaction stage)

도로포장용 아스팔트(아스팔트 시멘트) 500g, 경유 500g, 3구 스텐레스 반응기에 넣고 50℃에서 서서히 용해한 후, TDI(toluenediisocyanate) 50g을 넣고 아스팔트와 반응하도록 25~40℃에서 3시간 유지하여 유리 이소시아네이트의 양을 정량분석하여 이론값에 대해 50%로 될 때에 반응을 정지한다.     500 g of asphalt for asphalt (asphalt cement), 500 g of diesel oil, dissolved in a three-necked stainless reactor, and slowly dissolved at 50 ° C., 50 g of TDI (toluenediisocyanate) was added and maintained at 25 to 40 ° C. for 3 hours to react with asphalt to maintain the amount of free isocyanate. The reaction is stopped when quantitative analysis reaches 50% of the theoretical value.

(2차 반응 단계)(Second reaction stage)

별도의 스텐레스 반응기에 아미노프로필트리메톡시실란(Aminopropyltrimethoxy silane) 10g을 솔벤트 나프타(solvent naphtha) 500g에 희석한 후 200mesh 실리카 분말 500g을 넣고 3시간 분산하며 표면 처리한 다음, 상기의 1차 반응용액을 교반하면서 이 표면처리된 실리카를 서서히 혼합 후 유리이소시아네이트의 양이 이론값에 대해 10~20%가 존재하도록 반응을 진행한다.After diluting 10 g of aminopropyltrimethoxy silane in 500 g of solvent naphtha in a separate stainless steel reactor, adding 500 g of 200 mesh silica powder, dispersing it for 3 hours, and surface-treating the first reaction solution After mixing the surface-treated silica slowly while stirring, the reaction proceeds so that the amount of free isocyanate is 10 to 20% based on the theoretical value.

(3차 반응 단계)(3rd reaction step)

상기의 2차 반응 용액에 히드록시기를 가진 에틸렌글리콜 변성 폴리올(분자량 1000) 50g을 넣고 40~50℃에서 유리 이소시아네이트가 완전히 반응하도록 해 균일상태로 하여 합성을 완료한다.     50 g of ethylene glycol-modified polyol (molecular weight 1000) having a hydroxyl group was added to the secondary reaction solution, and free isocyanate was completely reacted at 40 to 50 ° C. to complete the synthesis.

합성 완료된 본 발명 조성물의 특성은 다음과 같다.The characteristics of the synthesized composition of the present invention are as follows.

외관은 흑색 점조액이고, 비중은 1.4 (25℃)이며, 점도는 6000~8000cps (25℃)이다. 솔벤트 나프타(solvent naphtha), 아로마틱(aromatic)계 용매에 용해된다.Appearance is black viscous liquid, specific gravity is 1.4 (25 degreeC), and a viscosity is 6000-8000 cps (25 degreeC). Soluble in solvent naphtha, aromatic solvent.

[시험 1] 아스팔트 방수제의 성능시험 [Test 1] Performance test of asphalt waterproofing agent

상기의 폴리우레탄 변성 아스팔트 방수 도포제와 기존 사용되는 아스팔트 방수제의 비교시험 결과 폴리우레탄 변성 아스팔트 방수 도포제가 부착성,내마모성 , 굴곡강도, 탄성, 내열성, 내노화성이 우수하였다. 구제적인 내용은 표 1과 같다. As a result of the comparison test between the polyurethane modified asphalt waterproof coating agent and the conventional asphalt waterproofing agent, the polyurethane modified asphalt waterproof coating agent was excellent in adhesion, abrasion resistance, flexural strength, elasticity, heat resistance, and aging resistance. Details are shown in Table 1.

[표1] 기존의 방수도포제와 효과비교 [Table 1] Comparison of existing waterproof coating agent and effect

Figure 112008051066785-pat00001
Figure 112008051066785-pat00001

[시험 2] 기존의 방수도포제와의 인장강도 및 신장률 비교 실험 [Test 2] Comparison of tensile strength and elongation rate with existing waterproof coating agent

본 발명의 인장성능을 비교예와 비교해서 실험을 한다. 도면 1의 a는 본 발명의 실시예에 의해서 제작된 도막의 시편이고, 도면 1의 b는 비교예인 종래의 에어 브라운(Air brown) 아스팔트 도포제 제품(이하 ABA 라고 한다)이다. 인장성능의 비교를 위해 인장 강도와 신장률을 측정한다. 본 발명과 ABA의 시편을 각각 3개씩 제작한다. 시편 형틀에서 시편을 4일간 양생하며, 시편 규격은 KS M 6518로 한다. The tensile performance of this invention is compared with a comparative example and an experiment is carried out. Figure 1a is a test piece of the coating film produced according to the embodiment of the present invention, Figure 1b is a conventional air brown asphalt coating product (hereinafter referred to as ABA) as a comparative example. Tensile strength and elongation are measured for comparison of tensile performance. Three specimens of the present invention and ABA are prepared. The specimens are cured for 4 days in the specimen form, and the specimen standard is KS M 6518.

각각의 시편을 표준 상태에서 1시간 이상 방치한 후 인장 시험기에 물림간격 이 60mm가 되도록 시편을 부착하고, 500mm/min의 인장속도로 시편이 파단될 때까지 인장한다. After each specimen has been left in the standard condition for at least one hour, the specimen is attached to a tensile tester with a bleeding interval of 60 mm and tensioned until the specimen breaks at a tensile speed of 500 mm / min.

[표2] 인장성능 시험결과 [Table 2] Tensile performance test results

Figure 112008051066785-pat00002
Figure 112008051066785-pat00002

표 2는 그 실험 결과이고, 도 2는 시편의 인장 성능 시험에서 절단된 시편의 사진이다. Table 2 is the experimental results, Figure 2 is a photograph of the specimen cut in the tensile performance test of the specimen.

본 발명은 위의 표와 같이 인장강도는 기존의 제품과 비교해서 2배 정도의 향상을 보였고, 신장률 또한 2.5배의 향상을 보였다. 도 2의 a는 본 발명의 절단사진으로 인장강도와 신장률이 높기 때문에 형체의 변성 없이 절단되었다. 그러나 ㄷ도 2 b의 ABA는 그 형태 유지를 못 하고 늘어나다가 다시 그 형태가 복원되지 못하고 늘어난 상태에서 절단되었다. In the present invention, as shown in the above table, the tensile strength was improved by about 2 times compared to the existing product, and the elongation was also improved by 2.5 times. Figure 2a is a cutting picture of the present invention because of high tensile strength and elongation was cut without deformation of the body. However, the ABA of c 2 b did not retain its shape and was increased, but was cut off in its extended state without being restored.

이 실험결과는 본 발명이 큰 인장강도로 인하여 내구성이 우수하며, 큰 신장률에 의해 시공된 후 하지면(콘크리트 바닥 등)의 신축팽창에 대한 적응성이 우수하다는 것을 보여준다.The experimental results show that the present invention has excellent durability due to the high tensile strength and excellent adaptability to expansion and contraction of the lower surface (concrete bottom, etc.) after being constructed by the large elongation.

도 1은 인장성능 시험을 위해 준비된 시편 사진1 is a photograph of the specimen prepared for the tensile performance test

도 2는 인장성능 시험을 통해 절단된 시편 사진Figure 2 is a photograph of the specimen cut through the tensile performance test

Claims (4)

삭제delete 삭제delete 삭제delete 5~50 중량%의 석유계 아스팔트와 석유계 용매 10~50 중량%를 혼합해 용해 후, 1~20 중량%의 이소시아네이트계 화합물을 첨가해 유리 이소시아네이트의 양이 이론값에 대해 40~60%가 되는 시점까지 25~40℃에서 반응을 진행하는 1차 반응 단계;5-50 wt% of petroleum asphalt and 10-50 wt% of petroleum solvent are mixed and dissolved, and then 1-20 wt% of isocyanate compound is added and the amount of free isocyanate is 40-60% of the theoretical value. The first reaction step of proceeding with the reaction at 25 ~ 40 ℃ until the time point; 1차 반응 생성물에 표면 처리된 반응성 무기 충전재료를 20~50 중량%로 혼합하고 유리 이소시아네이트의 양이 이론값에 대해 10~20%가 되는 시점까지 실온 반응을 진행하는 2차 반응 단계;A second reaction step of mixing the surface-reactive reactive inorganic filler in the first reaction product at 20 to 50% by weight and proceeding at room temperature until the amount of free isocyanate is 10 to 20% based on the theoretical value; 2차 반응 생성물에 히드록시기를 가진 수평균분자량 100~100000의 합성수지를 10~50 중량% 혼합 분산하여 25~55℃에서 가교 반응 진행 후 유리 이소시아네이트가 존재하지 않고 균일 용액화 될 때까지 반응을 진행하는 3차 반응 단계:를 포함하는 것을 특징으로 하는 폴리우레탄 변성 아스팔트 방수 도포제 조성물의 제조방법.10 to 50% by weight of a synthetic resin having a number average molecular weight of 100 to 100,000 having a hydroxy group in the secondary reaction product is mixed and dispersed, and the reaction is performed until the homogeneous solution is formed without free isocyanate after 25 to 55 ° C. Third reaction step: Method of producing a polyurethane modified asphalt waterproofing coating composition comprising a.
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