KR100951970B1 - Natural color mortar stuff - Google Patents

Natural color mortar stuff Download PDF

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KR100951970B1
KR100951970B1 KR1020090035383A KR20090035383A KR100951970B1 KR 100951970 B1 KR100951970 B1 KR 100951970B1 KR 1020090035383 A KR1020090035383 A KR 1020090035383A KR 20090035383 A KR20090035383 A KR 20090035383A KR 100951970 B1 KR100951970 B1 KR 100951970B1
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weight
natural
mortar
alumina cement
porous material
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KR1020090035383A
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Korean (ko)
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김미자
김철
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김미자
김철
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06—Aluminous cements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/04—Silica-rich materials; Silicates
    • C04B14/08—Diatomaceous earth
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/26—Carbonates
    • C04B14/28—Carbonates of calcium
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02—Macromolecular compounds
    • C04B26/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00—Hydraulic cements
    • C04B7/32—Aluminous cements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/02—Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/54—Pigments; Dyes
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00017—Aspects relating to the protection of the environment
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034—Physico-chemical characteristics of the mixtures
    • C04B2111/00215—Mortar or concrete mixtures defined by their oxide composition
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00241—Physical properties of the materials not provided for elsewhere in C04B2111/00
    • C04B2111/00267—Materials permeable to vapours or gases
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20—Resistance against chemical, physical or biological attack
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20—Resistance against chemical, physical or biological attack
    • C04B2111/27—Water resistance, i.e. waterproof or water-repellent materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20—Resistance against chemical, physical or biological attack
    • C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/80—Optical properties, e.g. transparency or reflexibility
    • C04B2111/82—Coloured materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Architecture (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

PURPOSE: A natural colored mortar material is provided to improve permeability, water-proof properties, fire resistance, figurative properties, and add a variety of colors to a finishing surface by mixing natural aggregate, limestone, a porous material, alumina cement, a powdered resin, and a natural pigment. CONSTITUTION: A natural colored mortar material contains 40~60wt% of natural aggregate, 10~20wt% of limestone, 5~7.5wt% of porous material, 15~20wt% of alumina cement, 5~6.25wt% of powdered resin, and 5~6.25wt% of pigment. The purity of the alumina cement is over 50%. The porous material is a diatomite with an opened cell pore structure in which the pores are spaced apart by 50~100 nanometers. The diatomite contains 89wt% of silica, 4.1wt% of alumina, 1.5wt% of iron trioxide, 0.6wt% of calcium oxide, and other materials.

Description

천연 칼라 몰탈재{Natural color mortar stuff} Natural color mortar stuff

본 발명은 천연 칼라 몰탈재에 관한 것으로서, 보다 상세하게는 천연 골재, 석회석, 다공성소재, 알루니마 시멘트, 분말수지 및 천연 안료 등 다양한 성분의 배합으로 제조된 몰탈재를 물과 함께 혼합한 후 해당 바탕면에 도포하여 벽체를 마감 처리를 할 수 있도록 함으로써, 해당 마감면에 대해 통기성, 방수성, 내화성, 조형성, 내후성, 색상의 다양성 및 친환경성 등을 부여할 수 있게 되고, 또한, 재료를 무수축 상태로 조성하여 몰탈의 수축이 없어 두께를 요하는 기존 미장마감 대체와 페인트 및 최종 마감까지 모든 공정을 단일 처리할 수 있도록 함으로써, 공기를 단축하고 현장 여건에 따라 작업시간과 경화시간을 자유롭게 조절할 수 있도록 하여 빗물로부터의 보호 시간을 단축시켜 제품의 신뢰성이 크게 향상됨은 물론 이에 따라 인건비와 자재비가 대폭 절감되도록 하는 천연 칼라 몰탈재에 관한 것이다. The present invention relates to a natural color mortar material, and more particularly, after mixing the mortar material prepared by the mixing of various components such as natural aggregate, limestone, porous material, alumina cement, powdered resin and natural pigment with water By applying to the base surface to finish the wall, it is possible to impart breathability, waterproofness, fire resistance, molding, weather resistance, color diversity, and eco-friendliness to the finished surface. It is possible to shorten the air and freely adjust the working time and hardening time according to the site conditions by forming in the state so that there is no shrinkage of mortar so that it can replace existing plaster finish requiring thickness and process all the processes from paint and final finishing. To shorten the protection time from rainwater, which greatly improves the reliability of the product. The present invention relates to a natural color mortar material, which enables a significant reduction in cost.

일반적으로 건축물의 최종마감 전 상태를 살펴보면, 대체로 벽돌이나 옹벽 등의 상태로 되어 있다.In general, when looking at the state before the final closing of the building, it is generally a state such as brick or retaining wall.

그 중, 벽돌 건물일 경우, 여기에 몰탈을 이용하여 마감면을 형성하는데 최 종 미장 마감이 10 ~ 20mm 정도로 처리된다. 이 과정에서 일반 몰탈의 경우 최소 2번 이상 나누어서 미장을 하게 되고, 이에 따라 인건비와 재료비가 상승하게 되며, 최종 마감을 페인트로 할 경우에도 최소 2회 이상의 과정이 필요하게 된다.Among them, in the case of a brick building, the final plastering finish is processed to about 10 to 20 mm using mortar to form a finishing surface. In this process, the general mortar is divided into at least two times to make plastering, thereby increasing labor and material costs, and at least two times are required even if the final finish is painted.

그리고, 옹벽일 경우, 다시 벽돌을 쌓고 미장몰탈과 최종마감을 하게 되며, 단순히 방수처리를 하고 나서 페인트칠을 하는 경우나 외단열 시스템 처리를 하는 경우 등도 있는데 어떠한 경우에도 최종 마감까지는 여러 번의 공정이 필요하다. In the case of the retaining wall, the bricks are piled again and the final mortar and the final finish, and there is a case of simply waterproofing and then painting or external insulation system treatment. need.

그러나, 이러한 종래 기술의 마감재는 대부분이 아크릴 액상 수지 등을 이용하여 제조되기 때문에 색을 포함한 칼라에 있어서 내구력, 자외선, 온냉 반복 저항에 상대적으로 취약하고, 암모니아, 벤젠, 톨루엔, 포름 알데히드 등 각종 위해물질을 방출하여 환경을 오염시키며, 바닷가 주택에서의 염기성 저항력이 떨어지고 산업단지가 많은 지역에서의 내화학성에 대한 저항력 취약하게 되는 문제점을 갖고 있었다. However, since most of the prior art finishes are manufactured using acrylic liquid resins or the like, they are relatively susceptible to durability, ultraviolet rays, and hot / cold resistance in color-containing colors, and a variety of hazards such as ammonia, benzene, toluene, and formaldehyde. Polluting the environment by releasing substances, the basic resistance in the beach houses are falling, and the resistance to chemical resistance in many industrial complexes were weak.

그리고, 마감면을 형성하기까지 기초몰탈 마감 등이 선행되어야 하는 등 여러 공정을 거쳐야 하므로, 이에 따라 작업 공수가 많아 공기가 길어지게 됨은 물론 노동시간 및 노동력도 많이 소요되어 결과적으로 작업능률이 떨어지게 되는 문제점이 있었다. In addition, since the basic mortar finishing must be preceded before forming the finishing surface, the operation time is increased due to a lot of work time, as well as a lot of working time and labor force, resulting in decreased working efficiency. There was a problem.

본 발명은 이러한 종래 기술의 문제점을 해결하기 위해서 안출된 것으로서, 천연 골재, 석회석, 다공성 소재, 알루니마 시멘트, 분말수지 및 천연 안료 등 다양한 성분의 배합으로 제조된 몰탈재를 물과 함께 혼합한 후 해당 바탕면에 도포하여 외장 마감 처리를 할 수 있도록 함으로써, 해당 마감면에 대해 통기성, 방수성, 내화성, 조형성, 내후성, 색상의 다양성 및 친환경성 등을 부여할 수 있게 되는 천연 칼라 몰탈재를 제공하는데 그 목적이 있다. The present invention has been made to solve the problems of the prior art, and after mixing the mortar material prepared by the mixing of various components such as natural aggregate, limestone, porous material, alumina cement, powder resin and natural pigment with water By applying it to the base surface for exterior finishing treatment, it provides natural color mortar material that can impart breathability, waterproofness, fire resistance, molding, weather resistance, color diversity and eco-friendliness to the finished surface. The purpose is.

또한, 재료를 무수축 상태로 조성하여, 몰탈의 수축 발생이 없이 경화시간을 자유롭게 조절할 수 있도록 하는 등 제품의 신뢰성이 크게 향상됨은 물론 이에 따 라 인건비와 자재비가 대폭 절감되도록 하는 천연 칼라 몰탈재를 제공하는데 다른 목적이 있다. In addition, the material is made in a non-shrinkable state, which allows the curing time to be freely controlled without shrinkage of the mortar, thereby greatly improving the reliability of the product and consequently reducing the labor and material costs. There is another purpose to provide.

이와 같은 상기 목적을 달성하기 위한 본 발명의 천연 칼라 몰탈재는 내, 외장 벽체마감용 몰탈을 제조하기 위해 물과 혼합되는 몰탈재이고, 그 구성 성분은 천연골재, 석회석, 다공성소재, 알루미나시멘트, 분말수지, 안료를 포함하여 구성되는 것을 특징으로 한다. Natural color mortar material of the present invention for achieving the above object is a mortar material mixed with water to produce a mortar for interior and exterior wall finishing, its components are natural aggregate, limestone, porous material, alumina cement, powder It is characterized by including a resin and a pigment.

또한, 본 발명에 따른 천연 칼라 몰탈재에 있어서, 상기 몰탈재의 구성 성분의 함량은 천연골재 40 ~ 60중량%, 석회석 10 ~ 20중량%, 다공성소재 5 ~ 7.5중량%, 알루미나시멘트 15 ~ 20중량%, 분말수지 5 ~ 6.25중량% 및 안료 5 ~ 6.25중량%로 된 것이 바람직하다. In addition, in the natural color mortar material according to the present invention, the content of the constituents of the mortar material is natural aggregate 40 to 60% by weight, limestone 10 to 20% by weight, porous material 5 to 7.5% by weight, alumina cement 15 to 20% by weight %, Powder resin 5-6.25 weight%, and pigment 5-6.25 weight% are preferable.

또한, 본 발명에 따른 천연 칼라 몰탈재에 있어서, 상기 다공성소재는 기공의 형태가 오픈셀이며, 그 기공의 사이즈는 50 ~ 100나노미터(nm)의 크기를 갖는 규조토인 것이 바람직하다. In addition, in the natural color mortar material according to the present invention, the porous material is a form of pores open cell, the pore size is preferably diatomaceous earth having a size of 50 ~ 100 nanometers (nm).

또한, 본 발명에 따른 천연 칼라 몰탈재에 있어서, 상기 규조토의 성분 함량은, 실리카(SiO2) 89중량%, 알루미나(Al2O3) 4.1중량%, 삼산화철(Fe2O3) 1.5중량%, 산화칼슘(CaO) 0.6중량%, 산화마그네슘(MgO) 0.3중량%, 이산화티타늄(TiO2) 0.2중량%, 산화나트륨(Na2O) 4.0중량%, 인산(P2O5) 0.02중량%, 산화칼륨(K2O) 0.2중량%, 산화망간(MnO) 0.01중량% 미만, 산화크롬(Cr2O3) 0.01중량% 미만을 포함하는 것이 바람직하다. In addition, in the natural color mortar material according to the present invention, the component content of the diatomaceous earth, silica (SiO 2 ) 89% by weight, alumina (Al 2 O 3 ) 4.1% by weight, iron trioxide (Fe 2 O 3 ) 1.5 weight %, 0.6% by weight of calcium oxide (CaO), 0.3% by weight of magnesium oxide (MgO), 0.2% by weight of titanium dioxide (TiO 2 ), 4.0% by weight of sodium oxide (Na 2 O), 0.02% by weight of phosphoric acid (P 2 O 5 ) %, Potassium oxide (K 2 O) 0.2% by weight, manganese oxide (MnO) less than 0.01% by weight, chromium oxide (Cr 2 O 3 ) It is preferably included less than 0.01% by weight.

또한, 본 발명에 따른 천연 칼라 몰탈재에 있어서, 상기 분말수지는 에틸 비닐 아세테이트인 것이 바람직하다. In the natural color mortar according to the present invention, the powder resin is preferably ethyl vinyl acetate.

이상에서와 같이, 본 발명의 천연 칼라 몰탈재는 천연 골재, 석회석, 다공성소재, 알루니마 시멘트, 분말수지 및 천연 안료 등 다양한 성분의 배합으로 제조된 몰탈재를 물과 함께 혼합한 후 해당 바탕면에 도포하여 내외벽을 마감 처리를 할 수 있도록 함으로써, 해당 마감면에 대해 통기성, 방수성, 내화성, 조형성, 내후성, 색상의 다양성 및 친환경성 등을 부여할 수 있게 되는 효과를 얻는다. As described above, the natural color mortar material of the present invention is a natural aggregate, limestone, porous material, alumina cement, powdered resin and a mortar material prepared by the mixing of various components such as natural pigments and mixed with water on the base surface By applying the finish to the interior and exterior walls, it is possible to impart air permeability, water resistance, fire resistance, molding, weather resistance, color diversity and environmental friendliness to the finished surface.

또한, 재료를 무수축 상태로 조성함으로써, 몰탈의 수축 발생이 없이 경화시간을 자유롭게 조절할 수 있도록 하는 등 제품의 신뢰성이 크게 향상됨은 물론 이에 따라 공기를 줄이고 인건비와 자재비가 대폭 절감되도록 하는 등의 효과를 얻는다. In addition, by forming the material in a non-shrinkable state, it is possible to freely adjust the curing time without the occurrence of shrinkage of mortar, thereby greatly improving the reliability of the product, and thus reducing the air and drastically reducing labor and material costs. Get

이하, 본 발명을 보다 상세히 설명하면 다음과 같다. Hereinafter, the present invention will be described in more detail.

본 발명의 일 실시예에 따른 천연 칼라 몰탈재는 내외장 벽체 마감용 몰탈을 제조하기 위해 물과 혼합되는 몰탈재이고, 그 구성 성분은 천연골재, 석회석, 다공성소재, 알루미나시멘트, 분말수지, 안료를 포함하여 구성된다. Natural color mortar material according to an embodiment of the present invention is a mortar material mixed with water to prepare the mortar for interior and exterior wall finishing, its components are natural aggregate, limestone, porous material, alumina cement, powder resin, pigment It is configured to include.

여기서, 상기 칼라 몰탈재의 구성 성분의 함량은 천연골재 40 ~ 60중량%, 석회석 10 ~ 20중량%, 다공성소재 5 ~ 7.5중량%, 알루미나시멘트 15 ~ 20중량%, 분말수지 5 ~ 6.25중량% 및 안료 5 ~ 6.25중량%로 된 것이 바람직하다. Here, the content of the constituents of the color mortar material is natural aggregate 40 ~ 60% by weight, limestone 10 ~ 20% by weight, porous material 5 ~ 7.5% by weight, alumina cement 15 ~ 20% by weight, powder resin 5 ~ 6.25% by weight and It is preferable that it is 5 to 6.25 weight% of pigments.

여기서, 상기 다공성소재는 대기 중 이산화탄소 등 위해성분을 흡착 후 분해할 수 있는 친환경 소재인 규조토 등을 사용하는데, 규조토는 식물성 플랑크톤의 일종인 규조가 바다나, 호수 바닥에 800 ~ 1000만년 동안 쌓여서 규산 부분만 남아 화석이 된 퇴적암을 말하는데, 성분은 거의 SiO2이고, 활성탄(숯)의 거의 5천배에 달하는 많은 기공을 가지고 있으며, 기공의 크기도 50 ~ 100나노미터(nm)의 크기를 갖는다. Here, the porous material is used, such as diatomaceous earth, which is an environmentally-friendly material that can decompose harmful substances such as carbon dioxide in the atmosphere, and diatomaceous earth is a kind of phytoplankton, and diatomaceous earth is deposited on the bottom of the sea or lake for 8-10 million years. It refers to the fossilized sedimentary rock that remains only a part, and the component is almost SiO 2 , and has many pores up to about 5,000 times that of activated carbon (charcoal), and the pore size has a size of 50 to 100 nanometers (nm).

이러한 작은 기공으로 인해 대기 중의 미세 먼지나 유해 가스 등을 흡착 및 분해할 수 있는 성질을 갖고 있어 이를 응용한다. These small pores have the property of adsorbing and decomposing fine dust and harmful gases in the air and thus applying them.

여기서, 상기 규조토의 성분 함량을 살펴보면, Here, looking at the component content of the diatomaceous earth,

* 성분(%)* ingredient(%)

SiO2 SiO 2 Al2O3 Al 2 O 3 Fe2O3 Fe 2 O 3 CaOCaO MgOMgO TiO2 TiO 2 Na2ONa 2 O P2O5 P 2 O 5 K2OK 2 O MnOMnO Cr2O3 Cr 2 O 3 8989 4.14.1 1.51.5 0.60.6 0.30.3 0.20.2 4.04.0 0.020.02 0.20.2 0.01미만Less than 0.01 0.01미만Less than 0.01

의 함량을 포함하고 있다.Contains the content of.

또한, 상기 분말수지는 분말형 에틸 비닐 아세테이트(EVA)를 사용하는데, 벽체와의 접착강도의 증대와 재료들 간의 입자를 코팅하여 물에 의한 백화나, 색변화를 방지할 수 있게 된다. In addition, the powdered resin uses powdered ethyl vinyl acetate (EVA), which can increase the adhesive strength with the wall and coat particles between the materials to prevent whitening or color change by water.

또한, 상기 알루미나 시멘트는 순도가 50% 이상의 것을 사용하는데, 다공성 소재가 기타 재료들에 파 묻혀서 기공이 닫히지 않도록 응결시간을 단축하고, 재료들 간에 조성을 균형있게 하여 기공의 50% 이상을 오픈시키며, 시공마감 후 빗물로부터의 보호 등 전체 경화 시간을 줄이기 위한 목적으로 사용한다 In addition, the alumina cement uses a purity of 50% or more, shortening the condensation time so that the porous material is buried in other materials to close the pores, balances the composition between the materials to open more than 50% of the pores, It is used for the purpose of reducing the total hardening time such as protection from rain after finishing the construction.

한편, 이러한 특성을 갖는 천연 칼라 몰탈재를 이용한 내, 외장벽체 마감재를 기타 마감 자재와 비교하면 다음과 같다. On the other hand, the interior and exterior wall finishing material using a natural color mortar material having such characteristics compared with other finishing materials are as follows.

1) 환경성에 대한 비교 실시예1) Comparative Example for Environmental

[표 1] TABLE 1

비교(환경성능)Comparison (environmental performance) 수성페인트Water based paint 드라이비트계열Dry Bits 본 발명Invention 분석 방법Analytical Method 포름알데히드(mg/L)Formaldehyde (mg / L) 검출됨Detected 검출됨Detected 검출안됨Not detected HPLC 분석HPLC analysis 암모니아ammonia 검출됨Detected 검출됨Detected 검출안됨Not detected UV??VIS SPECTROUV ?? VIS SPECTRO Pb(납) (mg/kg)Pb (lead) (mg / kg) 검출됨Detected 검출됨Detected 검출안됨Not detected ISO 3856 / 1ISO 3856/1 Cd(카드뮴) (mg/kg)Cd (cadmium) (mg / kg) 검출됨Detected 검출됨Detected 검출안됨Not detected ISO 3856 / 4ISO 3856/4 Cr(크롬) (mg/kg)Cr (chrome) (mg / kg) 검출됨Detected 검출됨Detected 검출안됨Not detected ISO 3856 / 5ISO 3856/5 Hg(수은) (mg/kg)Hg (mercury) (mg / kg) 검출됨Detected 검출됨Detected 검출안됨Not detected ISO 3856 / 6ISO 3856/6 Sb(안티몬) (mg/kg)Sb (antimony) (mg / kg) 검출됨Detected 검출됨Detected 검출안됨Not detected ISO 3856 / 7ISO 3856/7 As(비소) (mg/kg)As (mg / kg) 검출됨Detected 검출됨Detected 검출안됨Not detected EN 71 PART3EN 71 PART3 Vocs (mg/L)Vocs (mg / L) 검출됨Detected 검출됨Detected 검출안됨Not detected ASTM D 3960ASTM D 3960

2) 시공 기간에 대한 비교 실시예2) Comparative Example of Construction Period

[표 2] [상온 20도 기준] [Table 2] [20 degrees room temperature standard]

기존몰탈+마감재(페인트)Existing mortar + finish material (paint) 본 발명Invention 시공면적Construction area 총 100M^2100M ^ 2 total 시공인원Construction staff 기공 미장 6명6 groundbreaking plasterers 시공기일Construction date 1차Primary 초벌 미장 1일First Plastering Day 1 1일 1 day 2차Secondary 초벌 양생후 2일후 1일2 days after initial curing 3차3rd 마감몰탈 양생후 최소 2일후 도장 2회At least 2 days after curing the mortar 총 공사 기간 Total construction period 5~7일 5-7 days 1일1 day

이와 같이 완성된 해당 바탕면은 초 다공성소재(기공 사이즈가 50 ~ 100나노미터(nm)의 크기)인 규조토, 알루미나 시멘트와 기타 재료를 이용하여 오픈되어 있는 기공이 다른 재료에 의해 기공이 막히지 않도록 하여 물 흡수는 방지하고, 숨은 쉬게 하여(30 ~ 50나노미터(nm)의 크기) 대기 중의 이산화탄소 등의 유해물질을 흡착 분해하며, 콘크리트에서 올라오는 수분은 밖으로 내보낼 수 있게 되는 통기성의 구조를 가지며, 또한, 조밀한 모세관에 에틸 비닐 아세테이트의 분말 수지가 각 입자를 고르게 코팅막을 형성하여 다층의 방수막 구조로 인해 방수 및 발수성이 뛰어나며, 또한, 알루미나 시멘트와 천연골재 등을 이용한 불연재의 특성에 의해 내화성이 뛰어나고, 또한, 각종 다양한 마감 방식에 따른 독특한 분위기(예를 들어, 스크랩, 스프레이, 스프레이 누름 마감 등)에 의해 조형성이 뛰어나며, 또한, 빗물 또는 오염물, 미생물, 화학물의 침투 등에 대한 뛰어난 방어능력인 내후성을 갖고, 안료를 통한 다양한 색상을 표현할 수 있게 되는 것이다.The base surface thus completed is made of diatomaceous earth, alumina cement and other materials of super-porous material (pore size of 50 to 100 nanometers (nm)) to prevent pores from being blocked by other materials. Water absorption is prevented, and breathing (30 ~ 50 nanometers (nm) in size) adsorbs and decomposes harmful substances such as carbon dioxide in the air, the moisture from the concrete has a breathable structure that can be sent out In addition, the powder resin of ethyl vinyl acetate in the compact capillary to form a coating film of each particle evenly, due to the multi-layer waterproof membrane structure is excellent in water resistance and water repellency, and also by the characteristics of non-combustible materials using alumina cement and natural aggregate Excellent fire resistance and also unique atmosphere according to various finishes (e.g. scrap, spray, spray Excellent formativeness by press finishing, etc.), and also, has excellent weather resistance of defense for example, from rain or dirt, microorganisms, chemicals infiltrate, it is possible to express various colors with pigments.

한편, 상기 마감 바탕면 시공시 주의사항으로, 그 시공 온도 조건은 기온이 5℃ ~ 35℃에 적용하되, 반면에 해빙되고 있는 표면이나 시공 후 24시간 내 강추위가 예상될 때는 시공을 금지하고, 또한, 진한 칼라 사용시에는 8℃ 이하에서 백화현상을 피하기 위해 그 시공을 금지해야 한다. On the other hand, as a precaution for the construction of the finished base surface, the construction temperature conditions are applied to the temperature of 5 ℃ ~ 35 ℃, while prohibiting the construction when strong cold is expected within 24 hours after the surface being thawed or construction, In addition, when using a dark color, its construction should be prohibited to avoid whitening under 8 ℃.

그리고, 시공 완료 후에는 빗물로부터 보호기간이 최소 24시간을 유지하여야 하고, 수평이나 경사진 표면, 즉 물이 고일 수 있는 표면에는 사용하지 않으며, 난간이나 또는 이와 비슷한 형태로 된 곳의 마감 부위에는 덮개를 씌워 보호한다. After completion of construction, the period of protection from rainwater should be maintained for at least 24 hours, and should not be used on horizontal or inclined surfaces, that is, surfaces where water may accumulate, and on the finishing areas of railings or the like. Cover and protect.

특히, 창틀 하부, 파라펫 등은 석재, 알루미늄, 동으로 제작된 덮개로 보호한다. In particular, the lower part of the window frame, the parapet and the like are protected by a cover made of stone, aluminum, copper.

그리고, 지상에서 가까운 건물의 밑 부분은 빗물로 인해 오염되기 쉬우므로 몰탈 시공을 피하도록 하고, 하루 작업 면적을 적절히(80 ~ 120평방미터 정도) 안배하여 컨트롤 조인트(줄눈)로 분할하며, 디자인 효과를 내는 돌출벽이나 테라스의 최상부나 창문틀을 시공하는 경우에는 시공 두께가 벽돌외장에는 30mm를 초과해서는 안되고 콘크리트 외장, 몰탈 외장에는 20mm를 초과해서는 안된다. And since the bottom part of the building near the ground is easy to be contaminated by rainwater, avoid mortar construction, and divide the work area into a control joint (joint) by arranging the work area appropriately (about 80 ~ 120 square meters). In case of the construction of top wall or window frame of protruding wall or terrace, the thickness of construction should not exceed 30mm for brick exterior and 20mm for concrete exterior and mortar exterior.

그리고, 시공 후 마감재의 두께가 평균 10mm를 유지해야 하고, 진한 색상의 경우에는 시공 후 완전 경화(3일) 전까지 손을 대지 않는 것이 좋으며 흠집이 나지 않도록 잘 보존한다. After finishing, the thickness of the finishing material should be maintained at an average of 10 mm, and in the case of dark colors, it is better not to touch the hand until complete curing (3 days) after construction, and keep it well to prevent scratches.

이렇게 하여 다양한 종류의 바탕면과 마감방법을 통한 천연 칼라 몰탈 시공을 완성하게 되는 것이다. In this way it is to complete the natural color mortar construction through various kinds of base surface and finishing methods.

Claims (3)

외벽 마감용 몰탈을 제조하기 위해 물과 혼합되는 몰탈재이고, 그 구성 성분은 천연골재, 석회석, 다공성소재, 알루미나시멘트, 분말수지, 안료를 포함하여 구성되고,It is a mortar material mixed with water to prepare a mortar for finishing the outer wall, the component is composed of natural aggregate, limestone, porous material, alumina cement, powder resin, pigment, 상기 몰탈재의 구성 성분의 함량은 천연골재 40 ~ 60중량%, 석회석 10 ~ 20중량%, 다공성소재 5 ~ 7.5중량%, 알루미나시멘트 15 ~ 20중량%, 분말수지 5 ~ 6.25중량% 및 안료 5 ~ 6.25중량%로 이루어지며,The content of the constituents of the mortar material is 40 to 60% by weight of natural aggregate, 10 to 20% by weight of limestone, 5 to 7.5% by weight of porous material, 15 to 20% by weight of alumina cement, 5 to 6.25% by weight of powder resin, and 5 to 6% by weight of alumina cement. 6.25% by weight, 상기 알루미나시멘트는 순도가 50% 이상이고,The alumina cement has a purity of 50% or more, 상기 다공성소재는 기공의 형태가 오픈셀이며, 그 기공의 사이즈는 50 ~ 100나노미터(nm)의 크기를 갖는 규조토이고,The porous material is an open cell in the form of pores, the size of the pores is diatomaceous earth having a size of 50 ~ 100 nanometers (nm), 상기 규조토의 성분 함량은, 실리카(SiO2) 89중량%, 알루미나(Al2O3) 4.1중량%, 삼산화철(Fe2O3) 1.5중량%, 산화칼슘(CaO) 0.6중량%, 산화마그네슘(MgO) 0.3중량%, 이산화티타늄(TiO2) 0.2중량%, 산화나트륨(Na2O) 4.0중량%, 인산(P2O5) 0.02중량%, 산화칼륨(K2O) 0.2중량%, 산화망간(MnO) 0.01중량% 미만, 산화크롬(Cr2O3) 0.01중량% 미만을 포함하는 것을 특징으로 하는 천연 칼라 몰탈재.Component content of the diatomaceous earth, silica (SiO 2 ) 89% by weight, alumina (Al 2 O 3 ) 4.1% by weight, iron trioxide (Fe 2 O 3 ) 1.5% by weight, calcium oxide (CaO) 0.6% by weight, magnesium oxide (MgO) 0.3% by weight, titanium dioxide (TiO 2 ) 0.2% by weight, sodium oxide (Na 2 O) 4.0% by weight, phosphoric acid (P 2 O 5 ) 0.02% by weight, potassium oxide (K 2 O) 0.2% by weight, A natural color mortar material comprising less than 0.01% by weight of manganese oxide (MnO) and less than 0.01% by weight of chromium oxide (Cr 2 O 3 ). 삭제delete 삭제delete
KR1020090035383A 2009-04-23 2009-04-23 Natural color mortar stuff KR100951970B1 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101165283B1 (en) 2012-02-14 2012-07-19 강대봉 Product method of waterproof mortar
KR101862594B1 (en) 2017-02-20 2018-05-31 한일시멘트 (주) Cement mortar composition for wall surface
CN110590227A (en) * 2019-10-08 2019-12-20 深圳市寒暑科技新能源有限公司 Diatom ooze capable of efficiently and durably removing formaldehyde and preparation method thereof
CN111456354A (en) * 2020-04-22 2020-07-28 河南派普建工集团有限公司 Wall surface construction method

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JPH1112066A (en) 1997-06-20 1999-01-19 One Uiru:Kk Composition for building material
JP2002167524A (en) 2000-11-30 2002-06-11 Kikusui Chemical Industries Co Ltd Composition of raw material for coating material
KR100591932B1 (en) * 2004-06-29 2006-06-20 (주)디오 Eco-friendly wall paint composition using mineral bio materials
KR20070092193A (en) * 2007-08-24 2007-09-12 주식회사 세믹스 A composite of polymer cement mortar for concrete surface finishing as eco-friendly materials

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JPH1112066A (en) 1997-06-20 1999-01-19 One Uiru:Kk Composition for building material
JP2002167524A (en) 2000-11-30 2002-06-11 Kikusui Chemical Industries Co Ltd Composition of raw material for coating material
KR100591932B1 (en) * 2004-06-29 2006-06-20 (주)디오 Eco-friendly wall paint composition using mineral bio materials
KR20070092193A (en) * 2007-08-24 2007-09-12 주식회사 세믹스 A composite of polymer cement mortar for concrete surface finishing as eco-friendly materials

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101165283B1 (en) 2012-02-14 2012-07-19 강대봉 Product method of waterproof mortar
KR101862594B1 (en) 2017-02-20 2018-05-31 한일시멘트 (주) Cement mortar composition for wall surface
CN110590227A (en) * 2019-10-08 2019-12-20 深圳市寒暑科技新能源有限公司 Diatom ooze capable of efficiently and durably removing formaldehyde and preparation method thereof
CN111456354A (en) * 2020-04-22 2020-07-28 河南派普建工集团有限公司 Wall surface construction method

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