KR100931407B1 - 항균마스크용 원단 및 이의 제조방법 - Google Patents
항균마스크용 원단 및 이의 제조방법 Download PDFInfo
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- KR100931407B1 KR100931407B1 KR20070070188A KR20070070188A KR100931407B1 KR 100931407 B1 KR100931407 B1 KR 100931407B1 KR 20070070188 A KR20070070188 A KR 20070070188A KR 20070070188 A KR20070070188 A KR 20070070188A KR 100931407 B1 KR100931407 B1 KR 100931407B1
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- fabric
- layer
- antimicrobial
- antimicrobial mask
- mask
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- 239000004599 antimicrobial Substances 0.000 claims abstract description 42
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- 239000000835 fiber Substances 0.000 claims description 19
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 18
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- 229920000742 Cotton Polymers 0.000 claims description 7
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Images
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H13/00—Other non-woven fabrics
-
- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62B—DEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
- A62B18/00—Breathing masks or helmets, e.g. affording protection against chemical agents or for use at high altitudes or incorporating a pump or compressor for reducing the inhalation effort
- A62B18/02—Masks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
- D01F1/103—Agents inhibiting growth of microorganisms
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/498—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/555—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving by ultrasonic heating
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/559—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving the fibres being within layered webs
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- Mechanical Engineering (AREA)
- Emergency Management (AREA)
- Pulmonology (AREA)
- General Health & Medical Sciences (AREA)
- Business, Economics & Management (AREA)
- Zoology (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Respiratory Apparatuses And Protective Means (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
Description
구분 | 평균 직경(nm) | 평균두께 (㎛) | 포집효율(%) | 공기저항(mmH2O) | 기공율(%) |
실시예 2 | 600 | 15-20 | 99.9559 | 15 | 64 |
실시예 3 | 400 | 15-20 | 99.9997 | 20 | 55 |
실시예 4 | 200 | 15-20 | 99.9998 | 35 | 42 |
구분 | 균주 | 단위 | 초기 | 10분 경과후(세탁회수 0) | 50회 세탁* 후 |
실시예 2 | 대장균 | CFU/㎖ | 1X106 | 0 | 0 |
황색포도상구균 | CFU/㎖ | 1X106 | 0 | 0 | |
Staphylococcus aureus ATCC 12600 | CFU/㎖ | 1X106 | 0 | 0 |
Claims (23)
- 항균마스크용 원단에 있어서,일방향 수분전이 원단으로 이루어진 이면층,상기 이면층의 상부에 나노섬유로 이루어진 중간층,상기 중간층의 상부에 일반적인 직물 또는 부직포로 이루어진 표면층으로 구성된 3층 구조의 복합원단으로 상기 상기 3층 구조의 복합원단은 미세입자 차단요율이 80 내지 100% 이고, 기공율이 30 내지 70%인 것을 특징으로 하는 항균마스크용 원단.
- 제1항에 있어서,상기 일방향 수분전이 원단은 천연섬유 또는 합성섬유로 속건성 원단을 제조하여 레이저 가공, 플라즈마 가공, 화학적 처리로 이루어진 군에서 1이상 선택되어 가공됨을 특징으로 하는 항균마스크용 원단.
- 제1항에 있어서,상기 나노섬유의 원료는 폴리에스테르계, 폴리아크릴계, 폴리아크릴로니트릴계, 폴리아미드계, 폴리염화비닐계, 폴리우레탄계, 폴리올레핀계, 폴리플루오로에틸렌계, 페놀, 요소, 멜라민, 에폭시 수지로 이루어진 군에서 1 이상 선택되어 전기 방사하여 제조됨을 특징으로 하는 항균마스크용 원단.
- 제1항에 있어서,상기 나노섬유의 직경이 10 nm 내지 1 ㎛ 의 범위에 포함됨을 특징으로 하는 항균마스크용 원단.
- 제1항에 있어서,상기 중간층의 두께가 10 내지 50 ㎛ 의 범위에 포함됨을 특징으로 하는 항균마스크용 원단.
- 제1항에 있어서,상기 나노섬유의 방사 시에 기능성 물질인 나노은, 이산화티타늄으로 이루어진 군에서 1이상 선택되어 더 포함되어 이루어짐을 특징으로 하는 항균마스크용 원단.
- 제6항에 있어서,상기 기능성 물질은 상기 나노섬유의 원료 100을 기준으로 1 내지 20 중량부 로 첨가됨을 특징으로 하는 항균마스크용 원단.
- 제1항에 있어서,상기 항균마스크에 있어서,이면층이 폴리에틸렌테레프탈레이트 일방향 수분전이 원단이고,상기 이면층의 상부에 중간층이 직경 200nm인 나일론 66 나노섬유가 22 ㎛두께로 이루어지고,상기 중간층의 상부에 표면층이 면 직물로 구성된 3층 구조로 이루어진 복합원단을 특징으로 하는 항균마스크용 원단.
- 삭제
- 제1항에 있어서,상기 3층 구조의 복합원단은 자외선 차단효율이 95 내지 100%인 것을 특징으로 하는 항균 마스크용 원단.
- 항균마스크용 원단의 제조방법에 있어서,이면층은 일방향 수분전이 원단으로, 중간층은 나노섬유로, 표면층은 일반적인 직물 또는 부직포로 제조되는 이면층, 중간층 또는 표면층제조 단계;상기 제조된 각각의 원단층의 합포 단계가 포함되어 3층 구조의 복합원단으로 이루어지고 상기 3층 구조의 복합원단은 미세입자 차단요율이 80 내지 100% 이고, 기공율이 30 내지 70%인 것을 특징으로 하는 항균마스크용 원단의 제조방법.
- 제11항에 있어서,상기 일방향 수분전이 원단은 천연섬유 또는 합성섬유로 속건성 원단을 제조하여 레이저 가공, 플라즈마 가공, 화학적 처리로 이루어진 군에서 1이상 선택되어 가공됨을 특징으로 하는 항균마스크용 원단의 제조방법.
- 제11항에 있어서,상기 나노섬유의 원료는 폴리에스테르계, 폴리아크릴계, 폴리아크릴로니트릴계, 폴리아미드계, 폴리염화비닐계, 폴리우레탄계, 폴리올레핀계, 폴리플루오로에틸렌계, 페놀, 요소, 멜라민, 에폭시 수지로 이루어진 군에서 1 이상 선택되어 전기 방사하여 제조됨을 특징으로 하는 항균마스크용 원단의 제조방법.
- 제11항에 있어서,상기 나노섬유의 직경이 10 nm 내지 1 ㎛ 의 범위에 포함됨을 특징으로 하는 항균마스크용 원단의 제조방법.
- 제11항에 있어서,상기 중간층의 두께가 10 내지 50 ㎛ 의 범위에 포함됨을 특징으로 하는 항균마스크용 원단의 제조방법.
- 제11항에 있어서,상기 나노섬유의 방사 시에 기능성 물질인 나노은, 이산화티타늄으로 이루어진 군에서 1이상 선택되어 더 포함되어 이루어짐을 특징으로 하는 항균마스크용 원단의 제조방법.
- 제16항에 있어서,상기 기능성 물질은 상기 나노섬유의 원료 100을 기준으로 1 내지 20 중량부 로 첨가됨을 특징으로 하는 항균마스크용 원단의 제조방법.
- 제11항에 있어서,상기 항균마스크용 원단의 제조방법에 있어서,이면층이 폴리에틸렌테레프탈레이트 일방향 수분전이 원단이고,상기 이면층의 상부에 중간층이 직경 200nm인 나일론 66 나노섬유가 22 ㎛두께로 이루어지고,상기 중간층의 상부에 표면층이 면 직물로 구성된 3층 구조로 이루어진 복합원단을 특징으로 하는 항균마스크용 원단의 제조방법.
- 제11항에 있어서,상기 합포 단계에 있어서,상기 제조된 이면층, 중간층, 표면층의 순으로 적층되어 3층으로 합포되어 이루어지되,상기 합포 방식은 열접착, 초음파, 봉제 방식으로 이루어진 군에서 1이상 선택되어 이루어짐을 특징으로 하는 항균마스크용 원단의 제조방법.
- 삭제
- 제11항에 있어서,상기 3층 구조의 복합원단은 자외선 차단효율이 95 내지 100%인 것을 특징으로 하는 항균 마스크용 원단의 제조방법.
- 제1항 내지 제8항, 제10항 중 어느 한 항에 의한 항균마스크용 원단, 또는 제11항 내지 제19항, 제21항 중 어느 한 방법에 의해 제조된 항균마스크용 원단을 이용하여 제조된 항균마스크.
- 제1항 내지 제8항, 제10항 중 어느 한 항에 의한 항균마스크용 원단, 또는 제11항 내지 제19항, 제21항 중 어느 한 방법에 의해 제조된 항균마스크용 원단에 와이어밴드 또는 조임끈이 부착되어 마스크 형태로 제조되는 마스크완성 단계를 거쳐 제조됨을 특징으로 하는 항균마스크의 제조방법.
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