KR100828377B1 - Color concrete block and manufacturing process for color concrete block - Google Patents

Color concrete block and manufacturing process for color concrete block Download PDF

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Publication number
KR100828377B1
KR100828377B1 KR1020060129347A KR20060129347A KR100828377B1 KR 100828377 B1 KR100828377 B1 KR 100828377B1 KR 1020060129347 A KR1020060129347 A KR 1020060129347A KR 20060129347 A KR20060129347 A KR 20060129347A KR 100828377 B1 KR100828377 B1 KR 100828377B1
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colored
color
mortar
concrete block
mold
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KR1020060129347A
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Korean (ko)
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한동권
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주식회사 에이원콘크리트
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • B28B1/16—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted for producing layered articles
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/04—Silica-rich materials; Silicates
    • C04B14/06—Quartz; Sand
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/10—Coating or impregnating
    • C04B20/1055—Coating or impregnating with inorganic materials
    • C04B20/1066—Oxides, Hydroxides
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04—Portland cements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00482—Coating or impregnation materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/80—Optical properties, e.g. transparency or reflexibility
    • C04B2111/802—White cement
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/80—Optical properties, e.g. transparency or reflexibility
    • C04B2111/82—Coloured materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Civil Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Revetment (AREA)

Abstract

A color concrete block manufacturing method and color concrete blocks produced by the same are provided to express the texture of desirable natural stones by repeatedly mixing various colors, applying the mixed color, and wiping or rubbing color mortar. A color concrete block manufacturing method comprises the steps of: preparing color mixed silica by mixing silica sieved to filter particles below the predetermined size, with several iron oxide colorants; preparing several color mortar with various colors by blending the mixed silica with water and white cement or Portland cement, by a mixer; applying the color mortar to the inside of a mold(10) and executing a process for applying and wiping the color mortar for desirable patterns or figures, at least two times or several times; and molding general concrete or concrete of different colors in a specific block form by using the mold applied with the color mortar, and then curing the molded block.

Description

채색 콘크리트 블록 제조방법 및 그 제조방법에 따른 채색 콘크리트 블록 {Color concrete block and Manufacturing Process for Color concrete block}Colored concrete block manufacturing method and colored concrete block according to the manufacturing method {Color concrete block and Manufacturing Process for Color concrete block}

도 1은 본 발명에 의해 완성된 채색 콘크리트 블록의 구성도 1 is a block diagram of a colored concrete block completed by the present invention

도 2는 본 발명의 제조과정을 설명하기 위한 진행도 2 is a flow chart for explaining the manufacturing process of the present invention

도 3은 본 발명의 제조과정에서 몰드를 보인 예시도3 is an exemplary view showing a mold in the manufacturing process of the present invention

도 4a 내지 도 4e는 본 발명에 의해 실시되는 콘크리트 블록의 예시도Figures 4a to 4e is an illustration of a concrete block implemented by the present invention

<도면의 주요 부분에 대한 부호설명> <Code Description of Main Parts of Drawing>

10: 몰드 10: Mold

11: 홈11: home

본 발명은 자연석과 유사한 색상이 채색된 콘크리트 블록과 그 제조방법에 대한 것으로, 더 상세하게는 기존의 호안용, 법면용, 옹벽용, 경계용 등으로 사용되는 각종 콘크리트 블록이 갖는 미관적 문제점을 해결하여 시각적으로 더 우수한 콘크리트 블록들을 제공하고자 하는데 특징이 있는 것이다. The present invention relates to a concrete block colored in color similar to natural stone and a method for manufacturing the same, and more specifically, to aesthetic problems of various concrete blocks used for existing revetment, front surface, retaining wall, boundary, etc. It is characteristic to solve and provide visually better concrete blocks.

일반적으로 호안용, 법면용, 옹벽용, 경계용 등의 블록은 콘크리트로 제조하고 있으며, 종래의 블록들 모양은 거푸집 자체가 거푸집을 만들기 편한 형상 모양으로 제조되기 때문에 이를 사용하여 만든 블록은 그 형상 모양이 미관상 좋지 못한 것이 사실이다. Generally, blocks such as revetment, front surface, retaining wall, and boundary are made of concrete, and conventional blocks are made of a shape that is easy to make formwork by the form itself. It is true that the appearance is not good.

근래에 널리 사용되고 있는 호안 및 법면용 콘크리트 블록들은 자연석의 모양을 가지도록 제조된 것이 많아 종래의 단순한 기하학적인 모양에서 벗어나 비교적 자연스러운 모습을 연출하고 있으나, 여전히 콘크리트의 삭막한 질감 및 색상이 그대로 들어나 이질감과 거부감을 느끼게 하고 있다. Recently, widely used concrete blocks for lakes and facades are manufactured to have the shape of natural stone, and thus they are relatively natural from the conventional simple geometric shapes, but still have the distressed texture and color of concrete. It makes me feel overwhelmed.

이러한 문제점은 환경 친화적인 문화가 대세를 이루고 있기 때문에 갈수록 심해지고 있으나, 천연재료를 사용하여 시공하기에는 공사비는 물론 그 재료의 수급에서부터 더 큰 문제점을 불러 일으키게 된다. This problem is getting worse because of the environmentally friendly culture, but the construction costs using natural materials, as well as the construction costs will cause more problems from the supply and demand of the material.

즉, 천연재료라 함은 자연석, 목재, 토사 등이 그 대상이 되며, 이를 사용하기 위해서는 하천의 골재 채취, 석산 개발, 토지의 개착 등을 실시하여야 하기 때문에 오히려 타 지경의 환경훼손이 필수적으로 수반되는 것이다. In other words, natural materials include natural stones, wood, and earth and sand, and in order to use them, it is necessary to collect aggregates in rivers, develop stony mountains, and reclaim land, so that environmental damage in other areas is necessarily accompanied. Will be.

또 한, 이들 재료를 사용하는 효과적인 시공방법을 찾는 것이 용이하지 않고 이미 개발된 방식들도 여전히 미흡하며 충분히 검증되었다고 볼 수 없을 뿐만 아니라 공사비도 콘크리트 블록에 비하여 상당히 고가인 점을 살펴볼 때, 적절한 대안이 되지 못한다. In addition, it is not easy to find an effective construction method using these materials, the already developed methods are still insufficient and not sufficiently verified, and the cost of construction is considerably higher than that of concrete blocks. This can't be done.

한편, 콘크리트 블록에 미관 개선을 위한 색상을 표현하는 방법이 알려져 있으나, 대부분 페인트를 직접 칠하거나 스프레이 등으로 분사하여 색을 입힌 것인데, 이러한 제품들은 일정한 시간이 경과 되면 칠 탈락 및 탈색이 시작되는 문제가 있고, 더 나가서 다양한 색감으로 표현하기 어려운 문제가 있다. On the other hand, there is a known method of expressing colors for improving aesthetics on concrete blocks, but most of them are applied by directly applying paint or spraying them with a spray, etc. These products have a problem that paints fall off and decolorize after a certain time. There is a problem that is difficult to go out and express in a variety of colors.

본 발명은 상기와 같은 종래의 제반 사항을 감안하여 새로운 채색된 콘크리트 블록을 제공하고자 하는 것으로, 발명의 주된 목적은 콘크리트 블록의 색상에 대한 신뢰도를 높이고 다양하고 미려한 색상을 표현하고자 하는 데 있으며, 아울러 저렴한 가격으로 널리 사용될 수 있도록 하는 데 있다. The present invention is to provide a new colored concrete block in view of the above-mentioned conventional matters, the main object of the invention is to increase the reliability of the color of the concrete block and to express a variety of beautiful colors, It is intended to be widely used at a low price.

상기 목적하는 바를 이루기 위한 본 발명의 특징적인 제조방법은 0.8mm 이하의 입자로 체 가름하여 분리한 규사와, 1.0mm 이하의 입자로 체 가름한 규사를 각각의 적색, 녹색, 백색, 청색, 황색, 갈색 등 다수의 산화철 색소를 배합하여 제조하는 유색 배합규사 준비과정, 그리고 상기 유색 배합규사 준비과정에서 준비된 규사를 백시멘트나 일반 포틀랜드 시멘트와 함께 물을 배합하고, 이를 믹서로 혼합하여 갖가지 색상을 가진 다수의 유색 모르타르로 준비하는 유색 모르타르 준비과정, 그리고 상기 유색 모르타르 준비과정에서 준비된 유색 모르타르들을 몰드의 내부에 도포하되, 표현하고자 하는 무늬 혹은 모양을 위해 바르고 닦는 과정을 적어도 2회 이상 다수에 걸쳐 실시하는 유색 모르타르 채색과정, 그리고 상기 유색 모르타르가 채색된 몰드를 이용하여 일반 콘크리트나 다른 색상을 가진 콘크리트로써 특정 형상의 블록으로 성형하고, 이를 양생하여 완성하는 블록 성형과정을 차례로 거치는 것을 특징으로 하는 것이다. Characteristic The manufacturing method of the present invention for achieving the above object is a red, green, white, blue, yellow each of the silica sand separated by sieving with particles of 0.8mm or less, and the silica sand sieved with particles of 1.0mm or less Preparation process of colored silica prepared by mixing a plurality of iron oxide pigments, such as brown and silica, and water prepared with the silica prepared in the preparation process of colored silica prepared with back cement or general portland cement and mixed with a mixer to prepare various colors. A process of preparing a colored mortar prepared with a plurality of colored mortars, and applying the colored mortars prepared in the colored mortar preparation process to the inside of the mold, and applying and wiping for a pattern or a shape to be expressed at least two times. The colored mortar coloring process is carried out, and the colored mortar is colored. By molding as a concrete with a normal concrete or a different color to the block of a particular shape and will in turn go through, it characterized in that the block forming process to complete the curing it.

이때, 상기한 유색 배합규사 준비과정에는 야광 경계암이나 야광 계단암석 블록 제조를 위하여 색소와 함께 야광물질을 혼합하여 야광색상용 유색 배합규사를 준비하는 과정을 포함하는 것이다. At this time, the above-mentioned process for preparing colored silica sand includes the process of preparing a color-mixed silica for luminous color by mixing the luminous material with the pigment for the manufacture of luminous boundary rock or luminous stairs rock blocks.

또 한, 상기한 유색 배합규사 준비과정은 색의 탈락 및 퇴색을 예방하기 위하여 상기 색소(산화철)을 배합한 후, 고온으로 열처리하는 과정을 포함하는 것이다. In addition, the preparation process of the colored silica sand includes the step of blending the pigment (iron oxide) in order to prevent color fallout and fading, and then heat-processing at a high temperature.

또, 상기한 유색 모르타르 채색과정은 모르타르를 직접 몰드에 바르는 방법, 모르타르를 몰드에 분사하는 방법 중 어느 한 가지를 실시하되, 질감 표현력을 높이기 위하여 2회 이상 여러 차례에 걸쳐 채색하고, 채색할 때마다 닦거나 문질러서 먼저 채색된 유색 모르타르들이 부분적으로 굴곡진 몰드의 홈에 채워지고, 나중에 채색된 유색 모르타르들이 그 주변을 도포하도록 하는 것이다. In addition, the above-mentioned colored mortar coloring process may be any one of a method of applying mortar directly to a mold and a method of spraying mortar into a mold, and when coloring and coloring two or more times in order to increase the texture expression power, Each time, the first colored pigment mortar is wiped or rubbed to fill the grooves of the partially curved mold, and then the colored colored mortars are applied to the surroundings.

그리고 본 발명의 콘크리트 블록은 상기와 같은 제조방법을 이용하여 제조한 것을 특징으로 한다. And the concrete block of the present invention is characterized in that it is manufactured using the manufacturing method as described above.

이하 본 발명의 상세한 제조방법을 설명한다. Hereinafter, a detailed manufacturing method of the present invention.

본 발명은 도 2에서 보는 바와 같이 유색 배합규사 준비과정과, 유색 모르타르 준비과정과, 유색 모르타르 채색과정과, 콘크리트 블록 성형과정을 거쳐 완성된다. As shown in FIG. 2, the present invention is completed through a colored silica preparation process, a colored mortar preparation process, a colored mortar coloring process, and a concrete block molding process.

상기한 유색 배합규사 준비과정은 소정의 입자 즉, 0.8mm 이하의 입자로 걸러지도록 체를 사용하여 분리한 규사와, 역시 1.0mm 이하의 입자로 걸러지도록 체를 사용하되, 그 분리한 규사를 각각의 적색, 녹색, 백색, 청색, 황색, 갈색 등의 색상을 갖도록 다수의 산화철 색소를 배합하여 만든다. The above-described process for preparing colored silica sand is performed by using a sieve separated using a sieve to filter to predetermined particles, that is, particles of 0.8 mm or less, and a sieve to filter to particles of 1.0 mm or less, respectively. It is made by mixing a plurality of iron oxide pigments to have a color such as red, green, white, blue, yellow, brown.

이때의 배합규사에는 야간에 잘 보이도록 하기 위한 야광 경계암이나 야광 계단암석 블록 제조를 위하여 색소 대신 야광물질을 혼합하여 사용할 수 있다. In this case, the mixed silica may be used by mixing a luminous substance instead of a pigment for manufacturing a luminous boundary rock or luminous staircase rock block to make it visible at night.

또, 이와 같이 준비되는 배합규사는 색의 탈락 및 퇴색을 예방하기 위하여 상기 색소(산화철)를 배합 완료한 후, 고온으로 열처리하여 준비한다. In addition, the blended silica prepared in this way is prepared by heat treatment at a high temperature after the completion of blending the pigment (iron oxide) in order to prevent the fall of color and fading.

다음의 유색 모르타르 준비과정은 상기와 같이 준비된 배합규사를 백 시멘트나 일반 포틀랜드 시멘트와 함께 물을 배합하고, 이를 믹서로 혼합하여 적색, 녹색, 백색, 청색, 황색, 갈색 등 갖가지 색상을 가진 다수의 유색 모르타르가 되도록 준비하는 것이다. In the following colored mortar preparation process, the mixed silica prepared as described above is mixed with water with white cement or ordinary portland cement, and mixed with a mixer to prepare a variety of colors having various colors such as red, green, white, blue, yellow, and brown. Prepare to be colored mortar.

그리고 상기한 유색 모르타르 채색과정은 질감 표현력을 높이기 위하여 몰드에 유색 모르타르를 채색하되, 모르타르를 직접 몰드에 바르는 방법, 모르타르를 직접 몰드에 분사하는 방법을 사용할 수 있으며, 이와 같이 채색된 모르타르는 질 감 표현력을 높이기 위하여 여러 차례에 걸쳐서 채색하되, 몰드(10)에 먼저 도색된 모르타르를 닦거나 문질러서 홈(11)에 먼저 채우고 나중에 바른 것이 그 주변으로 퍼지게 하여 채색되도록 하는 방법이 좋다. In addition, the above-mentioned colored mortar coloring process may be performed by coloring colored mortar in a mold to improve texture expression, applying mortar directly to a mold, or spraying mortar directly onto a mold. In order to enhance the expressive power, the paint may be colored several times, and the first mortar, which is painted on the mold 10, may be wiped or rubbed to fill the groove 11 first, and then the paint may be spread around the paint.

즉, 임의의 계획된 색상(사용환경에 맞는 자연석의 색상)을 표현하기 위하여 도 3에서 보는 바와 같이 몰드(10)의 내면에 각각의 색상별 모르타르들을 미리 정해진 순서에 따라 뿌리거나, 바르거나, 칠을 한 다음 면포(헝겊)로써 닦고 문질러 먼저 채색된 것들이 몰드의 홈(11)에 깊이 채색되고, 나중에 채색된 것들이 여기에 섞이면서 다양한 질감 표현이 될 수 있도록 하는 것이다. That is, in order to express an arbitrary planned color (color of natural stone suitable for the use environment), as shown in FIG. 3, the mortar for each color is sprayed, applied, or painted in the predetermined order on the inner surface of the mold 10. After wiping and scrubbing with a cotton cloth (cloth), the first colored ones are deeply painted in the grooves 11 of the mold, and the later colored ones are mixed with them so that various texture expressions can be made.

이와 같이 채색된 상태는 채색된 각각의 색상들이 뚜렷한 경계부분을 가진 채 채색된 것이 아니라 점진적으로 채도를 달리하는 혼합 상태로 표현되기 때문에 매우 자연적인 질감을 표현하게 되는 것이다.This colored state represents a very natural texture because each of the colored colors are expressed as a mixed state gradually changing the saturation, rather than being painted with distinct boundaries.

이와 같이 색상이 입혀진 몰드(10)가 준비되면 콘크리트 블록 성형과정을 거친다. When the colored mold 10 is prepared as described above, the concrete block is formed.

콘크리트 블록 성형과정은 종래의 성형방법과 대동소이하나, 상기 유색 모르타르가 채색된 몰드를 이용하여 일반 콘크리트나 다른 색상을 가진 콘크리트로써 특정 형상의 블록으로 성형하고, 이를 양생하여 완성하는 것이 다르다. The concrete block molding process is similar to the conventional molding method, but using a mold in which the colored mortar is colored, general concrete or concrete having a different color is molded into a specific shape block, and curing is completed.

양생은 일정시간 동안 진동을 주어 굳힌 다음, 양생실로 옮기고 양생 조건을 충족시킨 상태에서 시간을 경과시켜 양생이 완료되면 지게차 등을 이용하여 몰드를 탈형하면 되는 것이다. Curing is hardened by vibrating for a certain time, and then transferred to the curing room, and the curing process is completed by passing the time in a state that satisfies the curing condition is to use a forklift, etc. demoulding mold.

이와 같이 탈형시키면 콘크리트 블록의 표면에는 몰드의 내측면에 칠했던 유색 모르타르가 덧씌워진 채 탈형되므로 채색이 이루어진 콘크리트 블록이 완성되는 것이다. When demolding in this way, the surface of the concrete block is demolded with the colored mortar that was painted on the inner surface of the mold, thereby completing the colored concrete block.

상기와 같은 본 발명의 제조방법에 따라 완성된 제품이 본 발명 제품인바, 도 4a 내지 도 4e를 통해 볼 수 있으며, 그 외에 고고암석 블록, 경계암석 블록, 계단암석 블록 등으로 생산할 수 있다. The finished product according to the manufacturing method of the present invention as described above is a product of the present invention, can be seen through Figures 4a to 4e, in addition to it can be produced as a high rock block, boundary rock block, step rock block and the like.

상기 고고암석 블록은 자연질감과 발파석(다면 및 다각모양)의 형상을 원래의 모양에 가깝게 형성하는 것으로, 이는 본 발명의 제조방법에 의해 블록의 다면과 다양성의 혼합 색상을 연출한 것이며, 하천의 법면 보호용이나 도로 및 택지의 절개면에 설치할 수 있다. The archaeological block is to form a natural texture and blasted stone (faceted and polygonal shape) close to the original shape, which is to produce a mixed color of the surface and the diversity of the block by the manufacturing method of the present invention, It can be installed for protection of the surface or in cut surface of road and land.

상기 경계암석 블록은 자연 질감과 발파석의 형상을 원래 모양에 가깝게 형성하면서 보도 및 차도의 경계선상에 설치하여 야간에 선명하게 식별될 수 있도록 한 것이다. The boundary rock block is formed on the boundary of the sidewalk and driveway while forming a natural texture and the shape of the blasted stone close to the original shape so that it can be clearly identified at night.

또, 상기 계단암석 블록은 역시 자연 질감과 발파석의 모양을 그대로 유지하도록 한 것으로서, 계단의 축을 일정하게 하지 않고 지그재그로 하면서 단단 계단의 틀을 만들어 가면서 설치할 수 있는 장점이 있으며, 야간에도 식별이 용이한 보도의 기능을 살려 안전성을 높일 수 있다. In addition, the staircase rock block is to maintain the shape of the natural texture and blasted stone as it is, there is an advantage that can be installed while making the frame of the staircase staggered without staggering the axis of the staircase, easy to identify at night You can increase the safety by taking advantage of the features of a sidewalk.

위에서 상세히 설명한 바와 같은 본 발명은 소정의 형상을 제조할 수 있는 콘크리트 블록 몰드의 내면에 미리 준비된 유색 모르타르를 채색하되, 원하는 자연석의 질감이 표현될 수 있도록 여러 가지 색상들을 반복해서 또는 섞어서 채색하고 채색된 모르타르를 닦거나 문질러서 질감 표현을 한 후, 그 몰드를 이용하여 특정 목적에 맞는 콘크리트 블록을 성형할 수 있게 되는 것이며, 이러한 제조방법을 통해 제작한 본 발명의 콘크리트 블록은 미관이 자연석에 가까워서 좋을 뿐만 아니라 콘크리트 블록의 색상에 대한 신뢰도를 높고 다양하게 표현되는 장점이 있으며, 아울러 자연석에 비해 매우 저렴한 가격으로 널리 사용될 수 있어 좋은 것이다. The present invention as described in detail above, while coloring the colored mortar prepared in advance on the inner surface of the concrete block mold capable of producing a predetermined shape, repeatedly coloring or coloring various colors so that the texture of the desired natural stone can be expressed and painted After wiping or rubbing the mortar to express the texture, the mold can be used to mold a concrete block for a specific purpose, and the concrete block of the present invention produced by such a manufacturing method may have a beautiful appearance close to natural stone. In addition, the reliability of the color of the concrete block has the advantage of being expressed in a variety of ways, it is also good because it can be widely used at a very low price compared to natural stone.

Claims (5)

일정한 크기 이하로 입자를 가지도록 체 가름한 규사를 다수의 산화철 색소와 배합하여 제조하는 유색 배합규사 준비과정, Preparation process for colored blended silica prepared by blending the silica sand sifted so as to have particles below a certain size with a plurality of iron oxide pigments, 상기 유색 배합규사 준비과정에서 준비된 배합규사를 백시멘트나 일반 포틀랜드 시멘트와 함께 물을 배합하고, 이를 믹서로 혼합하여 갖가지 색상을 가진 다수의 유색 모르타르로 준비하는 유색 모르타르 준비과정, Preparation process of the colored mortar prepared by mixing the mixed silica prepared in the preparation process of the colored silica with a back cement or general portland cement, and mixing them with a mixer to prepare a plurality of colored mortars of various colors; 상기 유색 모르타르 준비과정에서 준비된 유색 모르타르들을 몰드의 내부에 도포하되, 표현하고자 하는 무늬 혹은 모양을 위해 바르고 닦는 과정을 적어도 2회 이상 다수에 걸쳐 실시하는 유색 모르타르 채색과정, Applying the colored mortar prepared in the colored mortar preparation process to the inside of the mold, the colored mortar coloring process is carried out a plurality of times at least two times to apply and polish for the pattern or shape to be expressed, 상기 유색 모르타르가 채색된 몰드를 이용하여 일반 콘크리트나 다른 색상을 가진 콘크리트로써 특정 형상의 블록으로 성형하고, 이를 양생하여 완성하는 블록 성형과정을 차례로 거치는 것을 특징으로 하는 채색 콘크리트 블록 제조방법. The colored concrete block manufacturing method, characterized in that by using a mold, the colored mortar is colored in a specific concrete block or a concrete having a different color, and undergoes a block molding process to cure and complete it. 제1항에 있어서, The method of claim 1, 상기한 유색 배합규사 준비과정에는 야광 경계암이나 야광 계단암석 블록 제조를 위하여 색소와 함께 야광물질을 혼합하여 야광색상용 유색 배합규사를 준비하는 것을 특징으로 하는 채색 콘크리트 블록 제조방법. The method of preparing colored mixed silica prepared by the method of preparing colored mixed silica for luminous color by mixing the luminous material with pigments for manufacturing the luminous boundary rock or luminous stairs rock block. 제1항에 있어서, The method of claim 1, 상기한 유색 배합규사 준비과정은 색의 탈락 및 퇴색을 예방하기 위하여 상기 색소(산화철)을 배합한 후, 고온으로 열처리하는 과정을 포함하는 것을 특징으로 하는 채색 콘크리트 블록 제조방법. The colored mixed silica preparation process is a method for producing a colored concrete block, characterized in that the step of blending the pigment (iron oxide) in order to prevent color fallout and fading, heat treatment at a high temperature. 제1항에 있어서, The method of claim 1, 상기한 유색 모르타르 채색과정은 모르타르를 직접 몰드에 바르는 방법, 모르타르를 몰드에 분사하는 방법 중 어느 한 가지를 실시하되, 질감 표현력을 높이기 위하여 2회 이상 여러 차례에 걸쳐 채색하고, 채색할 때마다 닦거나 문질러서 먼저 채색된 유색 모르타르들이 부분적으로 굴곡진 몰드의 홈에 채워지고, 나중에 채색된 유색 모르타르들이 그 주변을 도포하도록 하는 것을 특징으로 하는 채색 콘크리트 블록 제조방법. The colored mortar coloring process may be performed by applying mortar directly to the mold or spraying the mortar into the mold, and coloring the paint twice or more times in order to enhance the expressiveness of the texture. A colored concrete block manufacturing method, characterized in that the colored mortars, which are first colored by means of rubbing or rubbing, are filled in the grooves of a partially curved mold, and the later colored mortars are applied by applying the surroundings thereof. 상기한 제1항 내지 제4항 중 어느 한 항의 제조방법을 이용하여 제조함으로 써 표면에 유색의 색상이 표현된 것을 특징으로 하는 채색 콘크리트 블록. The colored concrete block, characterized in that the colored color is expressed on the surface by manufacturing by using the manufacturing method of any one of claims 1 to 4.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19980033706A (en) * 1998-05-11 1998-07-25 천상섭 Collar Press Block
KR20010025761A (en) * 2001-01-31 2001-04-06 박인로 Building materials with differently colored sands and method for manufacturing the same
KR20040051862A (en) * 2002-12-13 2004-06-19 안승한 Concrete Color Construct Sculptured Design and Method of Construction the Same
KR20060042495A (en) * 2004-11-09 2006-05-15 주식회사 세영콘크리트 Manufacturing method of artificial stone for structure and artificial stone for structure using the same
KR20060114512A (en) * 2005-05-02 2006-11-07 주식회사 중앙벽돌 Method and apparatus for producing colored clay brick

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19980033706A (en) * 1998-05-11 1998-07-25 천상섭 Collar Press Block
KR20010025761A (en) * 2001-01-31 2001-04-06 박인로 Building materials with differently colored sands and method for manufacturing the same
KR20040051862A (en) * 2002-12-13 2004-06-19 안승한 Concrete Color Construct Sculptured Design and Method of Construction the Same
KR20060042495A (en) * 2004-11-09 2006-05-15 주식회사 세영콘크리트 Manufacturing method of artificial stone for structure and artificial stone for structure using the same
KR20060114512A (en) * 2005-05-02 2006-11-07 주식회사 중앙벽돌 Method and apparatus for producing colored clay brick

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