KR100799889B1 - Method to manufacture construction materials using palm - Google Patents
Method to manufacture construction materials using palm Download PDFInfo
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- KR100799889B1 KR100799889B1 KR1020060061846A KR20060061846A KR100799889B1 KR 100799889 B1 KR100799889 B1 KR 100799889B1 KR 1020060061846 A KR1020060061846 A KR 1020060061846A KR 20060061846 A KR20060061846 A KR 20060061846A KR 100799889 B1 KR100799889 B1 KR 100799889B1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/16—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of fibres, chips, vegetable stems, or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/02—Manufacture of substantially flat articles, e.g. boards, from particles or fibres from particles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/92—Protection against other undesired influences or dangers
- E04B1/94—Protection against other undesired influences or dangers against fire
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Life Sciences & Earth Sciences (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Wood Science & Technology (AREA)
- Manufacturing & Machinery (AREA)
- Forests & Forestry (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
본 발명은 생분해성 원료인 팜섬유 및 대나무 분말과 바이오세라믹, 석탄재 등의 무기질로 구성하여 화재에 안전하고 유독가스의 발생을 방지할 수 있음은 물론 항균, 항곰팡이, 탈취의 기능을 구현할 수 있도록 한 팜을 이용한 건축자재 제조방법에 관한 것이다.The present invention is composed of biodegradable raw materials, such as palm fiber and bamboo powder and bioceramic, coal ash and other minerals to be safe for fire and to prevent the generation of toxic gases, as well as to implement the function of antibacterial, anti-fungal, deodorizing. It relates to a method of manufacturing building materials using a farm.
이러한 본 발명은 팜섬유를 세척한 후 건조율 95%가 되도록 건조하는 단계와, 상기 건조된 팜섬유를 1∼1.5㎝단위로 파쇄, 절단하여 팜섬유칩을 제조하는 단계와, 상기 건조된 팜섬유를 200메쉬의 입경으로 분쇄하는 단계와, 대나무를 200메쉬의 입경으로 분쇄하는 단계와, 바이오세라믹을 200메쉬 입경으로 분쇄하는 단계와, 상기 팜섬유칩, 상기 팜섬유 분말, 상기 대나무 분말, 상기 바이오세라믹분말을 1:1:1:1로 혼합하여 주원료를 제조하는 단계와, 석탄 탄화물로부터 200메쉬의 입경을 갖는 플라이애쉬를 추출하는 단계와, 화염방지제와 내열성 수지인 경화용 난연수지를 1:1로 혼합 용융하여 바인더를 제조하는 단계와, 상기 제조된 바인더 20∼30중량%, 상기 혼합된 주원료 50∼60중량%, 플라이애쉬 20∼25중량%의 분말을 혼합하여 고액상으로 반죽하는 단계와, 150∼200℃의 온도를 발산하는 2개의 성형롤러가 일정간격으로 이격되어 있는 성형부를 통과시켜 상기 반죽을 1차 구워주는 단계와, 상기 구워진 성형물을 다수의 상부롤러군과 하부롤러군이 후위측으로 갈수록 그 사이 간격이 점차 좁아지도록 배치된 압연부 사이를 통과시키면서 점차 얇은 두께로 압연해주면서 150∼200℃의 열을 가하여 완전히 구워주는 단계와, 상기 성 형물을 다수의 상부롤러군과 하부롤러군으로 이루어진 냉각부를 통과시키면서 0∼4℃로 냉각시켜 주는 단계와, 절단실린더에 의해 승하강하는 칼날에 의해 상기 성형물을 일정한 길이 단위로 절단해주는 단계로 이루어지는 것으로, 이와 같이 하면 팜섬유를 주원료로 이용함에 따라 인체에 무해함은 물론 팜섬유를 1∼1.5㎝로 파쇄, 절단한 것을 팜섬유 분말과 함께 사용하게 되므로 팜섬유가 주변의 다른 내용물와 가교역할을 하여 보다 견고한 건축자재를 제공할 수 있으며, 대나무 성분과 바이오세라믹에 의해 항균 및 탈취기능을 구현할 수 있어 바퀴벌레등의 먹이가 되는 곰팡이가 발생되지 않음은 물론 냄새가 나지 않고 원적외선, 음이온 발생으로 웰빙을 선호하는 현추세에 부합될 수 있고, 인도네시아 말레시아에서 팜유를 생산하고 산더미처럼 쌓여있는 팜섬유질은 버리다시피 하는 불연성 폐자재로서 이것을 재활용할 수 있기 때문에 제작 단가가 저렴하며, 조성물 모두 화재가 발생하여 접촉시 화염 및 유독성 가스가 발생하지 않아 건축자재로 사용하기 적합하며, 또한 가공성이 용이하고 제품 강도 및 내수성이 우수하고, 불연성이 있어 목재나 석고보드와 같은 용도로 사용가능하여 환경 친화적인 건축자재로서 우수한 효과가 있는 것이고, 압연방법에 의해 건축자재를 연속 제조할 수 있으므로 건축자재의 생산성을 높일 수 있음은 물론 설비비를 절감할 수 있는 이점도 있는 것이다.The present invention comprises the steps of washing the palm fibers to dry to 95% drying rate, and crushing and cutting the dried palm fibers in units of 1 to 1.5cm to produce palm fiber chips, and the dried palm Grinding the fiber to a particle size of 200 mesh, grinding the bamboo to a particle size of 200 mesh, grinding the bioceramic to a particle size of 200 mesh, the palm fiber chip, the palm fiber powder, the bamboo powder, Preparing a main raw material by mixing the bioceramic powder in a 1: 1: 1: 1, extracting a fly ash having a particle size of 200 mesh from coal carbide, and a flame retardant for curing the flame retardant and a heat resistant resin. Mixing and melting 1: 1 to prepare a binder, and mixing 20-30% by weight of the prepared binder, 50-60% by weight of the mixed main raw material, and 20-25% by weight of fly ash, and kneading in a high liquid state. Steps to And baking the dough first by passing two forming rollers emitting a temperature of 150 to 200 ° C. at regular intervals, and a plurality of upper roller groups and lower roller groups after the baked molding products. While passing between the rolling portions arranged to gradually narrow the gap between the steps to be baked in a thin thickness gradually baked by heating 150 ~ 200 ℃, and the molded parts a plurality of upper roller group and lower roller group Cooling to 0 to 4 ℃ while passing through the cooling portion consisting of, and cutting the molding by a predetermined length unit by the blade ascending and descending by the cutting cylinder, in this case palm fiber is used as the main raw material It is harmless to human body as well as crushed and cut palm fiber into 1 ~ 1.5㎝ and used with palm fiber powder Palm fiber can provide more solid building materials by crosslinking with other contents around it, and antibacterial and deodorizing function can be realized by bamboo ingredients and bioceramic. It can meet the current trend of favoring well-being due to the generation of far infrared rays and negative ions, and produce palm oil in Indonesia Malaysia and palm fiber piled up like a pile of waste can be recycled as non-combustible waste materials. It is inexpensive and does not generate flame and toxic gas when contacted with all fires, making it suitable for use as building materials. Also, it is easy to process, has excellent product strength and water resistance, and is nonflammable, so it is used for wood or gypsum board. Excellent environmentally friendly building materials It is effective, and since the building material can be continuously manufactured by the rolling method, the productivity of the building material can be increased, as well as an advantage of reducing equipment costs.
팜섬유, 건축자재 Palm fiber, construction materials
Description
본 발명은 팜을 이용한 건축자재 제조방법에 관한 것으로서, 더욱 상세하게는 생분해성 원료인 팜섬유 및 대나무 분말과 바이오세라믹, 석탄재 등의 무기질로 구성하여 화재에 안전하고 유독가스의 발생을 방지할 수 있음은 물론 항균, 항곰팡이, 탈취의 기능을 구현할 수 있도록 한 것이다.The present invention relates to a method for manufacturing building materials using palm, and more particularly, it is composed of palm fiber and bamboo powder, biodegradable raw materials, and minerals such as bioceramic and coal ash, which are safe for fire and prevent generation of toxic gases. In addition, the antibacterial, anti-fungal, deodorant will be able to implement the function.
일반적으로, 건축물의 내외장재 또는 천정 마감재와 같은 건축자재는 석고보드, 합판, MDF 등이 사용되고 있는데, 석고보드는 부서지기 쉬운 단점과 함께 파손시 석고가루가 배출하게 되어 인체나 주위 환경을 오염시키게 되는 문제점이 있고, 합판과 MDF는 습기나 물에 아주 약할 뿐만 아니라 화재에 특히 약해 화재 발생시 안전성에 큰 문제점이 있기 때문에 건축자재로 사용되기에는 적당하지 못하다.In general, gypsum board, plywood, MDF, etc. are used for building materials such as interior and exterior materials or ceiling finishing materials of buildings, and gypsum boards are fragile and cause gypsum powder to be discharged when damaged, contaminating the human body or the surrounding environment. There is a problem, and plywood and MDF are not suitable for building materials because they are not only very weak to moisture or water, but also particularly weak to fire and have great problems in safety in the event of a fire.
따라서, 상기와 같은 합판 또는 MDF의 난연성을 해결할 수 있도록 합판 또는 MDF에 난연성 도료를 도포하거나 난연성 수지로 된 박판을 부착하여 난연성을 향상시키기도 하였으나 원재료 자체가 난연성이 없기 때문에 그 기능에 한계가 있는 것이었다.Therefore, in order to solve the flame retardancy of the plywood or MDF as described above, a flame retardant coating was applied to the plywood or MDF, or a thin plate made of a flame retardant resin was used to improve the flame retardancy. However, since the raw material itself was not flame retardant, its function was limited. .
또한, 석고보드의 단점을 보완할 수 있도록 석고보드에 난연성 합판을 붙이거나, 철판 등의 금속판을 붙이는 다양한 방법이 시도되고는 있지만 석고 소재의 중량 자체가 무거워 취급 및 시공이 어렵고, 쉽게 깨지는 단점은 여전한 것이었다.In addition, various methods of attaching a flame-retardant plywood to a gypsum board or a metal plate such as an iron plate have been tried to make up for the disadvantages of the gypsum board, but the weight of the gypsum material is heavy, making it difficult to handle and install, and easily broken. It was still.
즉, MDF나 합판은 가공성과 시공성, 경량성 및 가격이 저렴한 특성을 지니고 있어 현재 일반적으로 사용되고 있지만, 내수성이 떨어지고, 가연성 소재로 불연, 준불연, 난연의 성능을 갖추지 못해 화염에 쉽게 연소되고, 화재발생시 불길이 급격히 확산되는 문제점이 있으며, 석고보드는 비료공장 또는 발전소에서 배출되는 폐 화학석고, 플라스터 등을 조성하여 제조한 것으로서, 가공성과 시공성이 우수하며, 가격이 저렴하고, 불연, 준불연, 난연의 성능을 지니고 있지만, 습기나 물에 매우 약하고 강도가 낮아 파손되기 십고 가공시 분진 발생과 폐 석고의 재활용이 되지 않는 등 환경오염을 발생시키는 문제가 있는 것이다.In other words, MDF or plywood is generally used at present because of its workability, workability, light weight and low cost, but it is inferior in water resistance and is not combustible, semi-non-flammable, or flame retardant. In case of fire, there is a problem that the flame spreads rapidly, and gypsum board is manufactured by constructing waste chemical gypsum and plaster discharged from fertilizer factory or power plant, and has excellent processability and workability, and is inexpensive, non-combustible and semi-combustible. Although it has flame retardant performance, it is very weak to moisture and water and has a low strength and is damaged, and there is a problem of causing environmental pollution such as dust generation and recycling of waste gypsum during processing.
본 발명은 이러한 점을 감안하여 제안된 것으로, 새집증후군 등과 같은 독성물질에 의한 호흡기 장애나 기타 알러지의 발생을 방지하고, 또 재건축 등으로 인해 폐기 처리될 때에는 재활용이 가능토록 하고, 먼지의 발생을 방지하여 환경 오염을 전혀 일으키지 않도록 함과 아울러 난연성, 경량성, 시공성, 친환경성을 갖도록 순식물성인 팜섬유 칩과 분말에 항균, 탈취의 효과를 갖는 대나무 분말과 바이오세라믹 분말, 석탄의 탄화물로부터 추출한 플라이애쉬를 첨가하여 친환경 건축자재의 환경성을 부각시키고, 그 시장성을 향상시키도록 한 팜을 이용한 건축자재 제조방법을 제공하고자 하는 것이다.The present invention has been proposed in view of this point, and prevents respiratory disorders or other allergies caused by toxic substances such as sick house syndrome, and can be recycled when disposed of due to reconstruction. Ply extracted from bamboo powder, bioceramic powder, and carbide of coal, which have antibacterial and deodorizing effect on palm fiber chips and powders, which are pure vegetal, to prevent fire and prevent any environmental pollution, and to have flame retardancy, light weight, workability and eco-friendliness. It is intended to provide a method of manufacturing building materials using a palm to add ash to highlight the environment of environmentally friendly building materials and to improve its marketability.
상기한 목적을 달성하기 위한 본 발명에 따른 팜을 이용한 건축자재 제조방법은 팜섬유를 세척한 후 건조율 95%가 되도록 건조하는 단계와, 상기 건조된 팜섬유를 1∼1.5㎝단위로 파쇄, 절단하여 팜섬유칩을 제조하는 단계와, 상기 건조된 팜섬유를 200메쉬의 입경으로 분쇄하는 단계와, 대나무를 200메쉬의 입경으로 분쇄하는 단계와, 상기 팜섬유칩, 상기 팜섬유 분말, 상기 대나무 분말, 바이오세라믹 분말을 1:1:1:1로 혼합하여 주원료를 제조하는 단계와, 석탄 탄화물로부터 200메쉬의 입경을 갖는 플라이애쉬를 추출하는 단계와, 화염방지제와 내열성 수지인 경화용 난연수지를 1:1로 혼합 용융하여 바인더를 제조하는 단계와, 상기 제조된 바인더 20∼30중량%, 상기 혼합된 주원료 50∼60중량%, 플라이애쉬 20∼25중량%의 분말을 혼합하여 고액상으로 반죽하는 단계와, 150∼200℃의 온도를 발산하는 성형부의 사이를 통과시켜 상기 반죽을 1차 구워주는 단계와, 상기 구워진 성형물을 다수의 상부롤러군과 하부롤러군이 후위측으로 갈수록 그 사이 간격이 점차 좁아지도록 배치된 압연부 사이를 통과시켜 점차 얇은 두께로 압연해주는 단계와, 상기 성형물을 다수의 상부롤러군과 하부롤러군으로 이루어진 냉각부를 통과시키면서 0∼4℃로 냉각시켜 주는 단계와, 절단실린더에 의해 승하강하는 칼날에 의해 상기 성형물을 일정한 길이 단위로 절단해주는 단계로 이루어지는 것이다.Building material manufacturing method using a palm according to the present invention for achieving the above object is the step of drying the palm fiber after washing to 95% drying rate, and crushing the dried palm fiber in units of 1 ~ 1.5cm, Preparing a palm fiber chip by cutting, pulverizing the dried palm fiber to a particle size of 200 mesh, pulverizing bamboo to a particle size of 200 mesh, the palm fiber chip, the palm fiber powder, and Preparing a main raw material by mixing 1: 1: 1: 1 bamboo powder and bioceramic powder; extracting fly ash having a particle size of 200 mesh from coal carbide; and a flame retardant for curing which is a flame retardant and a heat resistant resin. Mixing and melting the resin in a 1: 1 ratio to prepare a binder, and mixing 20-30 wt% of the prepared binder, 50-60 wt% of the mixed main raw material, and 20-25 wt% of fly ash in a high liquid phase. Kneaded with The step of baking the dough first by passing between the step of, and the forming part emitting a temperature of 150 ~ 200 ℃, and the gap between the plurality of the upper roller group and the lower roller group toward the rear side of the baked molding gradually gradually Passing between the rolling portions arranged to be narrow to gradually roll to a thin thickness, and cooling the molding to 0 ~ 4 ℃ while passing the cooling part consisting of a plurality of upper roller group and lower roller group, cutting cylinder It is made of a step of cutting the molding by a predetermined length unit by a blade rising and falling by.
이와 같이 구성된 본 발명의 실시예로는 다양하게 이루어질 수 있으며, 이하에서는 바람직한 실시예에 대하여 상세히 설명하기로 한다.Embodiment of the present invention configured as described above may be made in various ways, hereinafter will be described in detail with respect to the preferred embodiment.
먼저, 팜은 식물성 재료 중 가장 강도가 높고 열에 강한 특징이 있는 것으 로, 본 발명에 적용되는 팜섬유는 팜 나무 열매의 오일을 짜낸 후 남은 슬러지로서, 대부분이 섬유질로 이루어지게 된다.First, the palm is the strongest and heat resistant feature of the vegetable material, palm fiber applied to the present invention is the sludge remaining after squeezing the oil of the palm tree fruit, most of which is made of fiber.
이러한 팜섬유를 깨끗이 세척한 후 건조율 95%가 되도록 건조한 후 팜섬유중 일부는 1∼1.5㎝로 파쇄, 절단하고, 나머지 절반정도는 200메쉬 정도의 입경으로 분쇄하여 준비한다.After washing these palm fibers to dry to 95% drying rate, some of the palm fibers are crushed and cut to 1 ~ 1.5cm, and the other half is prepared by grinding to a particle size of about 200 mesh.
또한, 대나무는 다공성을 가지고 있어 항균 및 탈취에 탁월한 효능을 발휘하는 재료로서, 이러한 대나무 역시 200메쉬 정도의 입경으로 분쇄하여 준비하며, 불연성에 따른 강도부족을 방지하면서 지속적인 원적외선 방사를 위한 바이오세라믹을 200메쉬 정도의 입경으로 분쇄하여 준비하게 된다.In addition, bamboo is a material having excellent porosity for antibacterial and deodorizing because it has a porosity, such bamboo is also prepared by pulverizing to a particle size of about 200 mesh, bioceramics for continuous far-infrared radiation while preventing the lack of strength due to non-combustibility It is prepared by grinding into a particle size of about 200 mesh.
이후, 팜섬유칩, 팜섬유 분말, 대나무 분말, 바이오세라믹 분말을 1:1:1:1로 혼합하여 주원료를 제조하게 된다.Thereafter, palm fiber chips, palm fiber powder, bamboo powder, bioceramic powder is mixed in a 1: 1: 1: 1 to prepare a main raw material.
이때, 팜섬유칩을 사용함으로써 그 긴 길이에 의해 주변의 다른 내용물과 견고히 연결해주는 역할을 하게 되어 나중에 제조되는 건축자재를 보다 질기고 쉽게 깨지지 않게 하는 것이며, 팜섬유 분말, 대나무 분말을 200메쉬 정도로 분쇄하는 것은 분산성 향상을 위한 것이다.At this time, by using palm fiber chip, it plays a role of firmly connecting with other contents around by its long length, so that the building material manufactured later is more durable and not easily broken, and palm fiber powder and bamboo powder are about 200 mesh. Grinding is for improving dispersibility.
그리고, 매끄러운 표면과 강도를 유지하기 위하여 석탄이 타고 남은 잔재 중 비교적 중량이 가벼운 200메쉬의 입경을 갖는 플라이애쉬를 추출하여 준비하게 된다.In order to maintain a smooth surface and strength, the fly ash having a particle size of 200 mesh, which is relatively light in weight, is prepared by extracting the residues of coal burned.
이때, 200메쉬의 입경을 갖는 플라이애쉬를 준비하는 것은 플라이애쉬의 경량성에 의해 일측으로 치우치는 것을 방지하기 위한 것이다.At this time, preparing the fly ash having a particle size of 200 mesh is to prevent the bias toward one side due to the light weight of the fly ash.
또, 난연성을 높이기 위해 화염방지제와 내열성 수지인 경화용 난연수지를 사용하여 바인더를 제조하게 되는데, 이때 난연성과 접착성을 동시에 향상시킬 수 있도록 화염방지제와 내열성 수지인 경화용 난연수지를 1:1로 혼합 용융하게 된다.In addition, the binder is manufactured using a flame retardant and a flame retardant resin, which is a heat resistant resin, in order to increase the flame retardancy, wherein the flame retardant resin which is a flame retardant and a heat resistant resin is 1: 1 to improve the flame retardancy and adhesiveness. To melt.
상기와 같이 건축자재를 제조하기 위한 모든 재료가 준비되면 상기 제조된 바인더 20∼30중량%, 상기 혼합된 주원료 50∼60중량%, 플라이애쉬 20∼25중량%의 분말을 혼합하여 고액상으로 반죽하게 된다.When all the materials for manufacturing building materials are prepared as described above, the powder is mixed with 20 to 30% by weight of the prepared binder, 50 to 60% by weight of the mixed main raw material, and 20 to 25% by weight of fly ash. Done.
여기서, 플라이애쉬는 그 조성비율에 따라 밀도와 표면 및 압축강도를 조절할 수 있으며, 시멘트보다 가벼운 비중을 가지고 있으나 난연성 성형품을 이루고 있는 제품의 재료 중에는 그 중량이 비교적 무거운 편이므로 조성비율이 높을 시에는 경량화에 문제가 발생될 수 있으나, 상대적으로 난연성은 더욱 우수해지는 장단점이 있다.Here, fly ash can control density, surface and compressive strength according to its composition ratio, and has a specific gravity that is lighter than cement, but its weight is relatively heavy among the materials of products that make up a flame-retardant molded product. Problems may occur in weight reduction, but there are advantages and disadvantages that the flame retardancy is relatively excellent.
따라서, 각 제품의 특성에 따라 조성 비율 또한 가감될 수 있으며, 본 발명에 따른 건축자재에서는 25중량% 이하로 사용하는 것이 적당하다.Therefore, the composition ratio can also be added or subtracted according to the characteristics of each product, it is appropriate to use less than 25% by weight in the building materials according to the present invention.
또한, 화염방지제와 내열성 수지인 경화용 난연수지로 된 바인더가 전체 함량의 30중량%를 초과하게 되면 나중에 제조되는 건축자재의 강도가 저하될 수 있고, 바인더가 20중량% 미만이면 다른 재료들과의 고액상으로 반죽하기 어려워질 수 있다.In addition, when the binder made of a flame retardant and a flame retardant resin, which is a heat-resistant resin, exceeds 30% by weight of the total content, the strength of the building material to be manufactured later may be reduced, and when the binder is less than 20% by weight, It can be difficult to knead with high liquid levels.
또한, 본 발명에 강도와 가공성, 불연성 조절을 위해 나트륨실리케이트, 칼슘실리케이트 등의 경화제 및 경향 촉진제를 사용할 수도 있다.In the present invention, it is also possible to use a curing agent such as sodium silicate and calcium silicate and a tendency accelerator for controlling the strength, processability and incombustibility.
상기와 같이 반죽된 것을 150∼200℃의 온도를 발산하는 2개의 성형롤러가 일정간격으로 이격되어 있는 성형부를 통과시키면 어느 정도의 유동성을 갖는 상태로 표면에서부터 구워지게 되고, 상기 1차 구워진 성형물을 다수의 상부롤러군과 하부롤러군이 후위측으로 갈수록 그 사이 간격이 점차 좁아지도록 배치된 압연부 사이를 통과시켜 점차 얇은 두께로 압연해줄 수 있게 된다.When the two forming rollers dissipating the dough kneaded as described above are passed through molding parts spaced at regular intervals, they are baked from the surface with a certain degree of fluidity, and the first baked molding A plurality of upper roller group and the lower roller group is passed through the rolling parts arranged so that the gap between them gradually becomes narrower toward the rear side can be gradually rolled to a thin thickness.
이때, 압연부를 이루는 상부롤러군과 하부롤러군의 내부에는 히터를 내장하여 130∼170℃ 정도의 열을 제공하여 상기 성형물이 압연부를 통해 점차 얇은 두께로 압연되면서 내부까지 완전히 구워지게 해야 한다.At this time, the inside of the upper roller group and the lower roller group constituting the rolling unit to provide a heat of about 130 ~ 170 ℃ by embedding a heater to be baked to the inside while the molding is gradually rolled to a thin thickness through the rolling unit.
압연부를 통해 완전히 구워져 건조되고 또 적정한 두께를 갖도록 성형된 성형물을 다수의 상부롤러군과 하부롤러군으로 이루어진 냉각부를 통과시키면서 0∼4℃로 냉각시켜주게 되면 건축자재로 사용하기에 적당하게 견고해지게 되며, 이후 절단실린더에 의해 승하강하는 칼날에 의해 상기 성형물을 일정한 길이 단위로 절단해줌으로써 건축자재의 제조가 완료되는 것이다.When the molded product is completely baked through the rolling part and dried and molded to have an appropriate thickness, and cooled to 0 to 4 ° C while passing through a cooling part made up of a plurality of upper roller groups and lower roller groups, it is suitable for use as a building material. After that, the cutting material is cut by the cutting cylinder by the cutting blade in a predetermined length unit to complete the manufacture of building materials.
상기와 같이 제조되는 건축자재는 팜섬유, 대나무분말, 바이오세라믹, 플라이애쉬를 사용한 것이므로 흰색의 제품을 만들기 어려우며, 이를 보완할 수 있도록 화염에 강하고 은폐력이 우수한 백색 무기 착색제를 사용하여 바탕색을 엷은 회백색으로 만들어 주면 성형품에 도장 및 무늬목 코팅 등의 표면 처리를 번거롭지 않게 개선시킬 수 있다.Since the building materials manufactured as described above are made of palm fiber, bamboo powder, bioceramic, and fly ash, it is difficult to make a white product, and the base color is light grayish white by using a white inorganic colorant which is strong in flame and excellent hiding power to compensate for this. If you make it, you can improve the surface treatment such as painting and veneer coating on the molded product without any trouble.
이상에서 설명한 바와 같이 본 발명은 팜섬유를 주원료로 이용함에 따라 인체에 무해함은 물론 팜섬유를 1∼1.5㎝로 절단한 것을 팜섬유 분말과 함께 사용하 게 되므로 팜섬유가 주변의 다른 내용물와 가교역할을 하여 보다 견고한 건축자재를 제공할 수 있으며, 대나무와 바이오세라믹에 의해 항균 및 탈취기능을 구현할 수 있어 바퀴벌레의 먹이가 되는 곰팡이가 발생되지 않음은 물론 냄새가 나지 않고 원적외선, 음이온이 발생되어 웰빙을 선호하는 현추세에 부합될 수 있으며, 불연성 폐자재를 재활용할 수 있기 때문에 제작 단가가 저렴하며, 조성물 모두 화재가 발생하여 접촉시 화염 및 유독성 가스가 발생하지 않아 건축자재로 사용하기 적합하며, 또한 가공성이 용이하고 제품 강도 및 내수성이 우수하고, 불연성이 있어 목재나 석고보드와 같은 용도로 사용가능하여 환경 친화적인 건축자재로서 우수한 효과가 있는 것이다.As described above, the present invention is harmless to the human body by using palm fiber as a main raw material, and the palm fiber is cut into 1 to 1.5 cm and used together with the palm fiber powder so that the palm fiber is crosslinked with other contents. It can provide more robust building materials, and can implement antibacterial and deodorizing function by bamboo and bioceramic, so that molds that feed cockroaches are not generated, smellless, far-infrared and negative ions are generated. It can meet the current trend, and it is inexpensive to manufacture because it can recycle non-combustible waste materials, and it is suitable for use as construction materials because all the composition does not generate flame and toxic gas when contacted due to fire. In addition, it is easy to process, has excellent product strength and water resistance, and is nonflammable, such as wood or gypsum board. It can be used as an environment-friendly building material and has an excellent effect.
또한, 압연방법에 의해 건축자재를 연속 제조할 수 있으므로 건축자재의 생산성을 높일 수 있음은 물론 설비비를 절감할 수 있는 이점도 있는 것이다.In addition, since the building material can be continuously manufactured by the rolling method, the productivity of the building material can be increased, as well as the facility cost can be reduced.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR101020401B1 (en) | 2008-03-13 | 2011-03-08 | 박시두 | System to manufacture environment construction materials using palm |
| KR101020448B1 (en) * | 2008-03-13 | 2011-03-08 | 박시두 | Method to manufacture environment construction materials using palm |
| KR101275194B1 (en) | 2010-08-05 | 2013-06-18 | 주식회사 창성 | Pellet for Synthetic Woo |
| KR101666946B1 (en) | 2015-08-07 | 2016-10-17 | 나진옥 | Manufacturing method of building material by using powder coating |
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| KR20040107452A (en) * | 2004-08-23 | 2004-12-20 | 김종표 | Manufacturing method for an Ocher plate member |
| KR20050031195A (en) * | 2003-09-29 | 2005-04-06 | 최준한 | Incombustible composition, incombustible material for architecture using the same and preparing method thereof |
| KR20050031198A (en) * | 2003-09-29 | 2005-04-06 | 최준한 | Incombustibility composition for a board of an access floor, method for preparing the board of the access floor using the same and board for incombustibility access floor |
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| KR20050031195A (en) * | 2003-09-29 | 2005-04-06 | 최준한 | Incombustible composition, incombustible material for architecture using the same and preparing method thereof |
| KR20050031198A (en) * | 2003-09-29 | 2005-04-06 | 최준한 | Incombustibility composition for a board of an access floor, method for preparing the board of the access floor using the same and board for incombustibility access floor |
| KR20040107452A (en) * | 2004-08-23 | 2004-12-20 | 김종표 | Manufacturing method for an Ocher plate member |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101020401B1 (en) | 2008-03-13 | 2011-03-08 | 박시두 | System to manufacture environment construction materials using palm |
| KR101020448B1 (en) * | 2008-03-13 | 2011-03-08 | 박시두 | Method to manufacture environment construction materials using palm |
| KR101275194B1 (en) | 2010-08-05 | 2013-06-18 | 주식회사 창성 | Pellet for Synthetic Woo |
| KR101666946B1 (en) | 2015-08-07 | 2016-10-17 | 나진옥 | Manufacturing method of building material by using powder coating |
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