KR100793495B1 - A battery cooling apparatus and the method for a hybrid electric vehicle - Google Patents
A battery cooling apparatus and the method for a hybrid electric vehicle Download PDFInfo
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- KR100793495B1 KR100793495B1 KR1020060120803A KR20060120803A KR100793495B1 KR 100793495 B1 KR100793495 B1 KR 100793495B1 KR 1020060120803 A KR1020060120803 A KR 1020060120803A KR 20060120803 A KR20060120803 A KR 20060120803A KR 100793495 B1 KR100793495 B1 KR 100793495B1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6561—Gases
- H01M10/6566—Means within the gas flow to guide the flow around one or more cells, e.g. manifolds, baffles or other barriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/28—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the electric energy storing means, e.g. batteries or capacitors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
- H01M10/482—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for several batteries or cells simultaneously or sequentially
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
- H01M10/486—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for measuring temperature
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/625—Vehicles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- General Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
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Abstract
Description
도 1은 종래 장치의 개략 사시도1 is a schematic perspective view of a conventional device
도 2는 종래 장치의 종단면도Figure 2 is a longitudinal cross-sectional view of a conventional device
도 3은 본 발명의 한 실시예의 종단면도3 is a longitudinal sectional view of one embodiment of the present invention;
도 4는 동 실시예의 요부 종단면도4 is a longitudinal sectional view showing main parts of the embodiment;
도 5a는 동 실시예의 가변댐퍼 수평 위치시의 냉각상태 및 공기흐름도5A is a cooling state and an airflow diagram in the variable damper horizontal position of the embodiment;
도 5b는 동 실시예의 가변댐퍼 하향 회전시의 냉각상태 및 공기흐름도Figure 5b is a cooling state and air flow diagram of the variable damper downward rotation of the embodiment
도 5c는 동 실시예의 가변댐퍼 상향 회전시의 냉각상태 및 공기흐름도Figure 5c is a cooling state and air flow diagram when the variable damper upward rotation of the embodiment
도 6은 본 발명의 한 실시예의 작동 흐름도6 is an operational flowchart of an embodiment of the present invention.
< 도면의 주요 부분에 대한 부호 설명 ><Explanation of Signs of Major Parts of Drawings>
10 : 배터리 20 : 상부 공기이동통로10: battery 20: upper air passage
30 : 하부 공기이동통로 40 : 가변댐퍼30: lower air movement passage 40: variable damper
50 : 댐퍼작동기 T1~T6 : 온도센서50: damper actuator T1 ~ T6: temperature sensor
본 발명은 내연기관의 엔진과 배터리의 전원을 이용한 모터를 동력원으로 사용하는 하이브리드 전기자동차(HEV; Hybrid Electric Vehicle)용 배터리 냉각장치 및 냉각방법에 관한 것으로, 더 자세하게는 상부 공기이동통로에 가변댐퍼를 설치하여 배터리 냉각을 위한 냉각공기 유입진로를 가변할 수 있도록 한 것에 관한 것이다.The present invention relates to a battery cooling device and a cooling method for a hybrid electric vehicle (HEV) using a motor using an engine of an internal combustion engine and a power source of a battery as a power source, and more particularly, a variable damper in an upper air movement passage. The installation relates to allowing the variable air inflow path for cooling the battery.
일반적으로 하이브리드 전기자동차용 배터리 냉각장치는 도 1 및 도 2와 같이 다수개의 모듈로 이루어지는 배터리(10)의 상부와 하부에 배터리 냉각을 위한 공기이동통로(20)(30)가 마련된 형태로 되어 있다.(일본 공개특허공보 제2001-167806호 및 동 공보 제2002-373709호, 동 공보 제2002-231321호 참조)In general, the battery cooling apparatus for a hybrid electric vehicle has an
그러나 종래의 배터리 냉각장치는 배터리(10) 상부에 마련되는 상부 공기이동통로(20)의 배터리 냉각을 위한 공간(면적)이 고정되어 있기 때문에 냉각효율이 나쁘게 되는 문제가 있었다.However, the conventional battery cooling device has a problem that the cooling efficiency is bad because the space (area) for cooling the battery of the upper
즉, 도 1 및 도 2에 도시된 종래의 배터리 냉각장치에 있어서는 배터리(10)를 냉각하기 위한 상부 공기이동통로(20)의 단면적이 고정되어 있기 때문에 냉각공기(Cooling air)의 양이 많고 적음에 따라 공기의 배분이 달라지게 되어 배터리(20) 각 부위의 온도 편차를 줄이는 것이 한계가 있게 된다.That is, in the conventional battery cooling apparatus illustrated in FIGS. 1 and 2, since the cross-sectional area of the upper
또한 냉각장치 설계 초기 균등 냉각을 위한 적절한 기울기 산출이 어렵고, 연속적인 배터리의 사용으로 배터리 내부 저항값이 변하면 발열량이 달라져 일정 방향의 냉각 공기만으로는 배터리의 온도편차를 줄이는 것이 어렵게 된다.In addition, it is difficult to calculate the proper slope for uniform cooling at the initial stage of the cooling device design, and when the internal resistance value of the battery is changed due to the continuous use of the battery, the amount of heat is changed.
본 발명은 상기 종래의 문제점을 감안하여 안출한 것이며, 그 목적이 배터리냉각시 다수개의 배터리 모듈에서 발생되는 온도편차를 줄여 배터리를 보다 효율적으로 냉각시킬 수 있도록 하는 하이브리드 전기자동차용 배터리의 냉각장치 및 냉각방법을 제공하는 데에 있는 것이다.The present invention has been made in view of the above-mentioned conventional problems, and the object thereof is a cooling device for a hybrid electric vehicle battery that can cool the battery more efficiently by reducing the temperature deviation generated in the plurality of battery modules during battery cooling; It is to provide a cooling method.
본 발명은 상기의 목적을 달성하기 위하여 다수개의 모듈로 이루어지는 배터리의 상부에 마련되는 상부 공기이동통로의 냉각공기(Cooling air)가 들어오는 입구에 냉각공기 유입진로의 조절이 가능하도록 하는 가변댐퍼(damper plate)를 설치하고, 이를 댐퍼작동기(actuator)로 제어하여 온도가 높은 배터리 모듈에 냉각공기가 좀 더 많이 작용할 수 있도록 함으로써 배터리의 온도편차를 능동적으로 감소시킬 수 있도록 한 것을 특징으로 한다.The present invention is a variable damper (damper) to enable the adjustment of the cooling air inlet to the inlet for the cooling air (Cooling air) of the upper air moving passage provided on the upper portion of the battery consisting of a plurality of modules to achieve the above object plate), and it is controlled by a damper actuator (actuator) to allow the cooling air to act more on the high temperature battery module, characterized in that it can actively reduce the temperature deviation of the battery.
아울러 본 발명은 배터리로부터 온도값을 읽고, 비교하여 온도가 높은 배터리 모듈쪽으로 상대적으로 많은 양의 공기가 공급되도록 댐퍼작동기를 작동하여 가변댐퍼(damper plate)의 기울기를 조절하는 것을 특징으로 한다.In addition, the present invention is characterized by adjusting the inclination of the damper plate by operating the damper actuator so that a relatively large amount of air is supplied to the battery module having a high temperature by reading and comparing the temperature value from the battery.
이하 첨부도면에 의거하여 본 발명의 구체적인 기술내용을 자세히 설명하면 다음과 같다.Hereinafter, the specific technical details of the present invention will be described in detail with reference to the accompanying drawings.
즉, 도 3에는 본 발명의 한 실시예의 종단면도가 도시되어 있고, 도 4에는 동 실시예의 요부 종단면도가 도시되어 있으며, 도 5a에서 도 5c까지는 동 실시예의 가변댐퍼 조절 상태에 따른 냉각상태 및 공기흐름도가 도시되어 있는 바, 본 발명은 다수개의 모듈로 이루어지는 배터리(10)의 상부와 하부에 배터리 냉각을 위한 공기이동통로(20)(30)가 마련되고, 냉각공기가 상부 공기이동통로(20)로 들어가서 배터리(10) 사이를 지나 하부 공기이동통로(30)로 배출되는 하이브리드 전기자동차용 배터리의 냉각장치를 구성함에 있어서, 상기 상부 공기이동통로(20)의 냉각공기가 들어오는 입구에 냉각공기 유입진로를 조절하는 가변댐퍼(40)를 설치하고, 이 가변댐퍼(40)에 댐퍼작동기(50)를 접속하여서 되는 것이다.That is, FIG. 3 shows a longitudinal cross-sectional view of one embodiment of the present invention, FIG. 4 shows a main longitudinal cross-sectional view of the embodiment, and FIGS. 5A to 5C show a cooling state according to the variable damper adjustment state of the embodiment, and The air flow chart is shown in the present invention, the
아울러 본 발명은 상기 배터리(10)에 다수의 온도센서(T1~T6)를 설치하여 배터리(10) 각 부위의 온도를 감지할 수 있도록 하고, 상기 각 온도센서((T1~T6) 및 댐퍼작동기(50)가 접속되는 제어장치(BMS)를 통해 배터리(10) 각 부위의 온도에 따라 댐퍼작동기(50)를 작동하여서 되는 것이다.In addition, the present invention by installing a plurality of temperature sensors (T1 ~ T6) to the
한편 도 6에는 본 발명의 한 실시예의 작동 흐름도가 도시되어 있는 바, 본 발명의 하이브리드 전기자동차용 배터리의 냉각방법은 Meanwhile, FIG. 6 shows an operation flowchart of an embodiment of the present invention. The method for cooling a hybrid electric vehicle battery of the present invention is
다수개의 모듈로 이루어지는 배터리(10)의 상부와 하부에 배터리 냉각을 위한 공기이동통로(20)(30)가 마련되고, 냉각공기가 상부 공기이동통로(20)로 들어가서 배터리(10) 사이를 지나 하부 공기이동통로(30)로 배출되는 하이브리드 전기자동차용 배터리 냉각장치에 있어서, 상기 상부 공기이동통로(20)의 냉각공기가 들어 오는 입구에 냉각공기 유입진로를 조절하는 가변댐퍼(40)를 설치하고, 가변댐퍼(40)에 댐퍼작동기(50)를 접속하며, 상기 배터리(10)에 다수의 온도센서(T1~T6)를 설치하여 배터리(10) 각 부위의 온도를 감지할 수 있도록 하고, 상기 각 온도센서((T1~T6) 및 댐퍼작동기(50)가 접속되는 제어장치(BMS)를 통해 감지된 배터리(10) 각 부위의 온도에 따라 댐퍼작동기(50)를 작동하되,
상기 배터리(10)에 장착된 각 온도센서(T1~T6)로부터 온도를 읽어 들이는 단계;Reading a temperature from each of the temperature sensors T1 to T6 mounted on the
최고 온도의 배터리 모듈이 어디에 있는지 판단하는 단계;Determining where the highest temperature battery module is located;
댐퍼작동기(50)를 작동하여 온도가 높은 배터리 모듈쪽으로 냉각공기가 많이 가도록 가변댐퍼(40)를 조절하는 단계;로 냉각하여서 되는 것이다.By operating the
상기와 같이 구성된 본 발명에 있어서는 다수의 모듈로 이루어지는 배터리(10)의 각 부위의 온도를 감지하여 온도가 높은 모듈쪽으로 냉각공기가 많이 공급되도록 가변댐퍼(40)를 작동할 수 있게 된다.In the present invention configured as described above it is possible to operate the
즉, 도 5a와 같이 각 온도센서(T1~T6)를 통해 측정된 온도분포가 균일한 경우 상부 공기이동통로(20)의 입구측에 설치된 가변댐퍼(40)를 수평상태로 하게 되면 배터리(10)의 전체 영역을 골고루 냉각하도록 냉각공기를 유도할 수 있게 되고, 도 5b와 같이 배터리(10)의 후방 부위 모듈의 온도가 높을 경우 댐퍼작동기(50)를 통해 가변댐퍼(40)의 선단부를 하향 회전시키게 되면 냉각공기가 배터리(10)의 후방 부분에 많이 공급될 수 있도록 유도할 수 있게 되며, 도 5c와 같이 배터리(10)의 전방 부위 모듈의 온도가 높을 경우 댐퍼작동기(50)를 통해 가변댐퍼(40)의 선 단부를 상향 회전시키게 되면 냉각공기가 배터리(10)의 전방 부분에 많이 공급될 수 있도록 유도할 수 있게 된다.That is, when the temperature distribution measured by each temperature sensor (T1 ~ T6) as shown in Figure 5a is uniform, if the
이상에서와 같이 본 발명은 배터리의 상부에 마련되는 상부 공기이동통로의 냉각공기(Cooling air)가 들어오는 입구에 냉각공기 유입진로의 조절이 가능하도록 하는 가변댐퍼(damper plate)를 설치하고, 배터리 각 부위의 온도를 센싱한 후 댐퍼작동기(actuator)를 통해 가변댐퍼를 제어함으로써 온도가 높은 배터리 모듈에 냉각공기가 좀 더 많이 작용할 수 있도록 한 것으로, 본 발명에 의하면 능동적으로 하이브리드 전기자동차용 배터리의 온도 편차를 최소화하는 적절한 냉각공기 유입진로(air path)를 확보할 수 있게 되어 냉각효율을 크게 향상시킬 수 있게 되고, 그에 따라 배터리의 각 부위 온도 편차를 줄여 가용에너지의 영역을 넓게 사용할 수 있게 됨은 물론 배터리의 내구성을 크게 향상시킬 수 있게 되는 등의 효과를 얻을 수 있게 된다.As described above, the present invention is provided with a variable damper (damper plate) to enable the adjustment of the cooling air inlet path at the inlet to the cooling air (Cooling air) of the upper air movement passage provided in the upper portion of the battery, each battery After sensing the temperature of the part to control the variable damper through a damper actuator (actuator) to allow more cooling air to act on the battery module with a high temperature, according to the present invention, the temperature of the battery for a hybrid electric vehicle actively It is possible to secure an appropriate air path for minimizing the variation, thereby greatly improving the cooling efficiency, thereby reducing the temperature variation of each part of the battery, thereby making it possible to use a wider range of available energy. It is possible to obtain effects such as greatly improving the durability of the battery.
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