KR100776018B1 - A granulating process of green-tea extracts - Google Patents
A granulating process of green-tea extracts Download PDFInfo
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- KR100776018B1 KR100776018B1 KR1020060121231A KR20060121231A KR100776018B1 KR 100776018 B1 KR100776018 B1 KR 100776018B1 KR 1020060121231 A KR1020060121231 A KR 1020060121231A KR 20060121231 A KR20060121231 A KR 20060121231A KR 100776018 B1 KR100776018 B1 KR 100776018B1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/16—Tea extraction; Tea extracts; Treating tea extract; Making instant tea
- A23F3/30—Further treatment of dried tea extract; Preparations produced thereby, e.g. instant tea
- A23F3/32—Agglomerating, flaking or tabletting or granulating
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/16—Tea extraction; Tea extracts; Treating tea extract; Making instant tea
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/40—Tea flavour; Tea oil; Flavouring of tea or tea extract
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Abstract
Description
본 발명은 녹차 추출물 분말의 과립화 방법에 관한 것으로, 보다 상세하게는 폴리페놀(Polyphenol)과 카테킨(Catechin)을 함유하는 녹차추출물 분말을 덱스트린(Dextrin) 같은 부용제를 전혀 사용하지 않고 음용수만을 이용하여 간단하게 과립화할 수 있도록 하여 용해성을 향상시킬 수 있도록 하고 포장성을 크게 향상시킬 수 있도록 한 녹차추출물 분말의 과립화 방법에 관한 것이다.The present invention relates to a granulation method of the green tea extract powder, and more specifically, to the green tea extract powder containing polyphenol and catechin (Catechin) using only drinking water without any additives such as dextrin at all. The present invention relates to a granulation method of green tea extract powder that can be easily granulated to improve solubility and to greatly improve packageability.
최근, 생활이 윤택해지면서 정신적·경제적으로 여유가 생기고, 각종 사회활동으로 인하여 대인관계가 점점 다양해지고 빈번해짐에 따라 타인과의 만남시 촉매역할을 하거나, 개인이 조용하게 자신만의 생각하는 시간을 즐기고자 하는 경우에 사고(思考)의 깊이를 보다 깊게 해주는 촉매역할을 하는 기호식품으로서 다양한 종류의 차(茶)가 즐겨 이용되고 있는데, 그 중에서도 차나무의 어린잎을 가공하여 제조한 녹차(綠茶:작설차)에 대한 관심이 점차적으로 증대되고 있다. In recent years, as life improves, there is room for mental and economic relaxation, and as social relations become more diverse and frequent due to various social activities, it becomes a catalyst for meeting with others or the time when an individual quietly thinks of himself or herself. A variety of teas are used as a favorite food that serves as a catalyst to deepen the depth of accidents. Among them, green tea made by processing the young leaves of tea trees (綠 茶: Interest in construction cars is gradually increasing.
녹차는 우리나라 뿐만 아니라 일본이나 중국은 물론, 서양사람들에게도 건강음료 중 하나로 자리매김하고 있는바, 이는 녹차에 인체에 유용한 성분이 함유되어 있기 때문이다. Green tea has been established as one of the health drinks not only in Korea but also in Japan and China, as well as in Western people, because green tea contains useful ingredients for the human body.
일본 및 미국에서 진행된 연구에 따르면 녹차에는 항산화물질인 카테킨이 다량으로 함유되어 있는 것으로 알려졌는데, 상기 카테킨은 인체내에서 생체 세포의 유전물질을 구성하며, 단백질의 합성경로를 조종하고 모든 세포의 활동을 조절하는 물질인 핵산(Nucleic acid)을 파괴하는 프리래디컬(Freeradical)을 억제하여 세포를 보호하고 DNA가 정상수준으로 유지되게 하며, 항생균(Antibiotics)의 생성을 억제시키는 세균을 감소시키는 것으로 알려진다.Studies in Japan and the United States have shown that green tea contains a large amount of the antioxidant catechin, which constitutes the genetic material of living cells in the human body, controls the synthesis pathways of proteins, and the activities of all cells. It is known to reduce the bacteria that inhibits freeradical, which destroys nucleic acid, a substance that regulates protein, to protect cells, keep DNA at a normal level, and inhibit the production of antibiotics. .
카테킨은 녹차에 함유되어 있는 카테킨류를 총칭하는 것인바, 상기 카테킨류로는 에피카테킨(Epicatechin:EC), 에피카테킨갈레이트(Epicatechin-gallate:ECg), 에피갈로카테킨(Epigallocatechin:EGC), 에피갈로카테킨갈레이트(Epigallocatechin-gallate:EGCg), 갈로카테킨갈레이트(Gallocatechin-gallate:ECg) 등이 있으며, 각각의 카테킨류는 인체내에서 다음과 같은 유효한 작용을 하는 것으로 알려진다. Catechin is a general term for catechins contained in green tea, and the catechins include epicatechin (EC), epicatechin gallate (ECg), epigallocatechin (EGC), and epigal. Locatechin gallate (Epigallocatechin-gallate: ECCg), gallocatechin gallate (Gallocatechin-gallate: ECg) and the like, each of the catechins are known to have the following effective effects in the human body.
즉, 에피갈카테킨갈레이트(ECg)는 항돌연변이작용 및 항종양작용을 하고 과산화지질의 억제작용을 하여 암발생을 억제하는 기능을 하는 것으로 알려진다.That is, epigalcatechin gallate (ECg) is known to have a function of inhibiting cancer by acting as an antimutagenic and antitumor effect and inhibits lipid peroxide.
또. 에피카테킨-3-갈레이트(Epicatechin-3-gallate)와 에피갈로카테킨-3-갈레이트(Epigallocatechin-3-gallate)는 인체내에서 5-알파 리쿡타제(Recuctase) 효소를 선택적으로 저해하고, 카테킨 성분이 항안드로겐 특성을 가짐으로써 탈모방지에 효과가 있는 것으로 알려진다. In addition. Epicatechin-3-gallate and Epigallocatechin-3-gallate selectively inhibit 5-alpha Recuctase enzymes in the human body and catechin It is known that the ingredient has anti-androgen properties and is effective in preventing hair loss.
또, 녹차 잎에서 추출한 조카테킨과 에피갈로카테킨갈레이트(EGCg)의 지질대 사에 대한 효과를 시험한 결과, 조카테킨 및 에피갈로카테킨갈레이트(EGCg) 첨가군의 혈장 콜레스테롤의 농도 상승은 대조군에 비해 억제되었고, 인체에 해로운 LDL콜레스테롤 농도와 동맥 경화 지수도 상당히 개선되었다. In addition, as a result of testing the effects of catechin and epigallocatechin gallate (EGCg) extracted from green tea leaves on the lipid metabolism, plasma cholesterol concentrations of the group added to the group of added chocatechin and epigallocatechin gallate (EGCg) were increased. Was suppressed compared to the control, and the LDL cholesterol concentration and arteriosclerosis index, which are harmful to the human body, were also significantly improved.
또, 녹차에 함유된 에피카테킨갈레이트(ECg)와 에피갈로카테킨(EGC) 및 그 산화물은 혈관내벽에 축적되어 혈관평활근 세포증생으로 동맥중상화 등 심혈관 질병을 유발시키는 인체내 콜레스테롤에서 혈응고도를 높이는 섬유단백원을 낮추고 혈을 묽게 하여, 동맥중상 경화를 억제하는 역할을 하는 것으로 알려진다.In addition, epicatechin gallate (ECg), epigallocatechin (EGC) and oxides contained in green tea accumulate in the inner walls of blood vessels, leading to vascular smooth muscle cell proliferation, which leads to blood clotting levels in cholesterol in the human body that causes cardiovascular diseases such as arterial injury. Height is known to play a role in lowering fibrous protein and diluting blood, thereby suppressing atherosclerosis.
한편, 녹차잎에 카테킨의 형태로 풍부하게 함유되어 있는 플라보노이드(Flavonoid), 이소플라보노이드(Isoflavonoid) 등의 화학구조군을 총칭하는 물질인 폴리페놀은 SOD(Super Oxide Dismutase)와 유사한 전자공여능력을 나타내기 때문에 탁월한 항산화 효과가 있어 노화를 방지하는 것으로 알려지고 있으며, 섭취시 위장관 내에서 궤양을 일으키는 헬리코박터 파일로리(Helicobactor pylori)라는 균을 사멸하는 능력이 있다고 알려진다.On the other hand, polyphenols, which collectively represent chemical structural groups such as flavonoids and isoflavonoids, which are abundantly contained in the form of catechins in green tea leaves, exhibit electron donating ability similar to SOD (Super Oxide Dismutase). It is known to prevent aging due to its excellent antioxidant effect and is known to have the ability to kill the bacterium Helicobactor pylori, which causes ulcers in the gastrointestinal tract when ingested.
이 외에도 녹차에 함유되어 있는 불화물과 플라보노이드 및 식물에스트로겐은 골밀도를 유지시키는 효과가 있고, 골밀도를 저하시키는 골흡수(骨吸收)를 억제하는 성분도 들어 있어 골다공증 개선에 효과가 있는 것으로 알려진다.In addition, fluorides and flavonoids and phytoestrogens contained in green tea are effective in maintaining bone density, and also contain ingredients that inhibit bone resorption (骨吸收) that lowers bone density, which is known to be effective in improving osteoporosis.
이와 같이 녹차가 인체에 매우 유용하다는 사실이 알려짐에 따라 녹차를 즐겨 마시는 사람이 폭발적으로 증가하고 있으나, 그 음용형태를 살펴보면 수차례 덖여져 가공된 녹차잎에 뜨거운 물을 부어 차성분이 우러나오록 한 상태에서 마시기 때문에 음용과정이 매우 번거롭다는 문제가 있다.As it is known that green tea is very useful to the human body, the number of people who enjoy green tea is exploding, but if you look at its drinking form, it is steamed several times and poured hot water on the processed green tea leaves to make tea components come out. There is a problem that the drinking process is very cumbersome because drinking in the state.
이를 개선한 것으로, 녹차잎을 잘게 분쇄하여 티백에 담아 포장하고, 음용시에는 티백을 찻그릇에 넣고 물을 부어 티백으로부터 차성분이 우러나오도록 한 상태에서 마시는 방법이 제안되고 있으나, 이 또한 한번 마신 후 녹차찌꺼기가 그대로 버려지는 경우가 많기 때문에 녹차를 100% 완벽하게 이용할 수 없다는 문제가 있다. To improve this, finely crushed green tea leaves are packed in tea bags, and when drinking, tea bags are put in a tea bowl and poured with water so that the tea ingredients come out from the tea bags. Because green tea residues are often discarded as it is, there is a problem that 100% of green tea cannot be used perfectly.
본 발명은 이와 같은 종래의 문제점을 해결하기 위한 것으로, 그 목적은 폴리페놀과 카테킨을 함유하는 녹차추출물 분말을 덱스트린 같은 부용제를 전혀 사용하지 않고 음용수만을 이용하여 간단하게 과립화할 수 있도록 하여 용해성을 현저하게 향상시킬 수 있도록 하고 포장성을 크게 향상시킬 수 있도록 한 새로운 녹차추출물 분말의 과립화 방법을 제공하는 것이다.The present invention is to solve such a conventional problem, the object of the green tea extract powder containing polyphenol and catechin so that it can be easily granulated using only drinking water without using any solvent such as dextrin at all solubility It is to provide a new granulation method of the green tea extract powder that can significantly improve and greatly improve the packageability.
상기의 목적을 달성하기 위하여, 본 발명은 녹차추출물 분말을 유동층 건조기내로 투입하는 단계와; 60∼120℃의 온도로 유지되는 히터를 통과시킨 열풍(熱風)을 1∼2m/sec의 풍속으로 유동층건조기 내부로 불어 넣어 투입된 녹차추출물 분말을 공중으로 띄우는 단계와; 유동층건조기내에 투입된 녹차추출물 분말의 중량대비 1/10의 중량에 해당되는 음용수를 유동층건조기 내에서 열풍에 의하여 띄워지는 녹차추출물 분말에 대하여 10분 동안 분사시킨 후 10분 동안 정지시키는 과정을 3∼6회 반복하는 방식으로 분사시키는 음용수분사단계와; 유동층건조기내에서 녹차추출물 분말에 대한 음용수분사와 열풍건조에 의하여 형성된 녹차추출물 과립을 배 출시키는 단계를 포함한다.In order to achieve the above object, the present invention comprises the steps of putting the green tea extract powder into a fluidized bed dryer; Blowing hot air passed through a heater maintained at a temperature of 60 to 120 ° C. into the fluidized bed dryer at a wind speed of 1 to 2 m / sec to float the green tea extract powder into the air; Drinking water equivalent to 1/10 the weight of the green tea extract powder in the fluidized bed dryer was sprayed for 10 minutes on the green tea extract powder floated by the hot air in the fluidized bed dryer, and then stopped for 10 minutes. Drinking water spraying step of spraying in a repeating manner; And discharging the green tea extract granules formed by drinking water spray and hot air drying on the green tea extract powder in a fluidized bed dryer.
이하, 본 발명의 바람직한 실시예를 보다 상세하게 설명한다.Hereinafter, preferred embodiments of the present invention will be described in more detail.
본 발명에 따른 녹차추출물 분말의 과립화 방법은 폴리페놀과 카테킨을 함유하는 녹차추출물 분말을 덱스트린 같은 부용제를 전혀 사용하지 않고 음용수만을 이용하여 간단하게 과립화할 수 있도록 하여 용해성을 현저하게 향상시킬 수 있도록 하고 포장성을 크게 향상시킬 수 있도록 한 것이다.The method for granulating the green tea extract powder according to the present invention enables the green tea extract powder containing polyphenol and catechin to be easily granulated using only drinking water without using any additives such as dextrin at all, so that the solubility can be remarkably improved. To improve the packaging.
이를 위하여, 본 발명에 따른 녹차추출물 분말의 과립화 방법은 유동층건조기내로 준비된 녹차추출물 분말을 투입하는 단계와, 상기 유동층건조기 내부에 열풍을 불어 넣어 녹차추출물 분말을 공중에 띄우는 단계와; 상기 유동층건조기 내부에서 띄워지는 녹차추출물 분말에 대하여 음용수를 분사시키는 단계와; 유동층건조기 내에서 형성된 녹차추출물 과립을 배출하는 단계로 이루어진다.To this end, the granulation method of the green tea extract powder according to the present invention comprises the steps of injecting the green tea extract powder prepared in the fluidized bed dryer, and blowing the green tea extract powder in the air by blowing hot air into the fluidized bed dryer; Spraying drinking water on the green tea extract powder floated in the fluidized bed dryer; Discharging the green tea extract granules formed in the fluidized bed dryer.
이와 같은 본 발명에서 상기 유동층건조기내로 녹차추출물 분말을 투입하는 단계에서는 기존 업체에서 녹차잎으로부터 추출하여 제조한 분말형태의 녹차추출물이 사용되며, 유동층건조기내로 1회 투입되는 녹차추출물 분말의 양은 80∼100㎏가 적당하다.In the present invention, in the step of injecting the green tea extract powder into the fluidized bed dryer, the powdered green tea extract prepared by extracting the green tea leaves from the existing company is used, the amount of the green tea extract powder is injected into the fluidized bed dryer once 80 ~ 100 kg is suitable.
상기 유동층건조기내에서 녹차추출물을 띄우는 단계는 다른 기체를 전혀 사용하지 않은 상태에서 오직 바람만을 불어 넣어 녹차추출물을 유동층건조기내의 공간 상방으로 띄워주는데, 유동층건조기 내부로 공급되는 바람은 1∼2m/sec의 풍속으로 공급되면서 녹차추출물 분말을 띄워주게 된다.Floating the green tea extract in the fluidized bed dryer is to blow only the wind in the state without using any other gas to float the green tea extract above the space in the fluidized bed dryer, the wind supplied into the fluidized bed dryer is 1 ~ 2m / sec The green tea extract powder floats as it is supplied at the wind speed.
이 과정에서 상기 유동층건조기내로 공급되는 바람은 60∼120℃로 유지되는 히터를 통과하면서 가열되어 열풍으로 공급된다.In this process, the wind supplied into the fluidized bed dryer is heated while passing through a heater maintained at 60 to 120 ° C. and supplied as hot air.
본 발명을 구성하는 상기 음용수분사단계에서는 덱스트린 같은 부용제를 전혀 사용하지 않고 오직 음용수만 분사하게 되는데, 음용수는 유동층건조기에 투입된 녹차추출물 분말의 중량대비 1/10의 중량에 해당되는 양이 사용된다.In the drinking water spraying step constituting the present invention, only the drinking water is sprayed without using any additives such as dextrin, and the drinking water is used in an amount corresponding to 1/10 the weight of the green tea extract powder put into the fluidized bed dryer. .
즉, 1회 유동층건조기에 투입되는 녹차추출물 분말이 80∼100㎏일 경우 음용수의 양은 8∼10㎏가 바람직하다.That is, the amount of drinking water is preferably 8 to 10 kg when the green tea extract powder to be put into the fluidized bed dryer once is 80 to 100 kg.
본 발명에서 상기 음용수의 분사는 1회에 이루어지는 것이 아니라, 유동층건조기내에서 바람에 의하여 띄워지는 녹차추출물 분말에 대하여 10분 동안 분사된 후 10분 동안은 음용수의 분사를 정지시켜 녹차추출물 분말에 스며드는 음용수가 히터를 거쳐 가열된 상태로 공급된 바람에 의하여 건조되도록 한다.In the present invention, the injection of the drinking water is not carried out once, but sprayed for 10 minutes to the green tea extract powder floated by the wind in the fluidized bed dryer for 10 minutes to stop the injection of drinking water to infiltrate the green tea extract powder Drinking water is allowed to dry by the wind supplied heated through a heater.
이와 같이 10분 동안의 음용수분사 후 10분 동안 정지시키는 과정을 3∼6회에 걸쳐 반복하면 유동층건조기내에서 원하는 형태의 녹차추출물 과립이 형성된다.Thus, repeating the process of stopping for 10 minutes after drinking water for 10 minutes three to six times to form a green tea extract granule of the desired form in the fluidized bed dryer.
상기와 같은 과정을 거쳐 유동층건조기 내부에서 형성된 녹차추출물 과립은 배출된 후 단위 중량별로 포장되어 보관 또는 유통된다.The green tea extract granules formed in the fluidized bed dryer through the above process are discharged and then packed or stored by unit weight.
실시예Example
녹차잎으로부터 추출한 녹차추출물 분말 100㎏과 깨끗하게 정제된 음용수 10㎏을 준비하였다.100 kg of green tea extract powder extracted from green tea leaves and 10 kg of purified purified drinking water were prepared.
상기 녹차추출물 분말 100㎏을 유동층건조기내로 투입한 상태에서 유동층건조기 내부에 1m/sec의 풍속으로 바람을 불어 넣어 유동층건조기 내부에 투입된 녹차추출물 분말이 비산되면서 공중으로 띄워지도록 하였다.The green tea extract powder was blown into the fluidized bed dryer at a speed of 1 m / sec in a state in which 100 kg of the green tea extract powder was introduced into the fluidized bed dryer so that the green tea extract powder injected into the fluidized bed dryer was floated and floated in the air.
이 때, 상기 유동층건조기내부로 공급되는 바람은 80℃로 유지되는 히터를 통과하면서 가열되도록 하였으며, 녹차추출물 분말이 유동층건조기 내부에서 띄워지도록 한 상태에서 준비된 음용수 10㎏을 3회로 나누어 분사하였다. At this time, the wind supplied into the fluidized bed dryer was heated while passing through a heater maintained at 80 ℃, sprayed 10kg prepared drinking water divided into three times in a state that the green tea extract powder to float in the fluidized bed dryer.
상기 음용수의 분사는 매회당 10분에 걸쳐 시행하고, 매회 음용수의 분사가 종료되면 10분 동안 정지시켜 음용수가 분사되는 사이 사이에 녹차추출물 분말에 스며든 음용수가 건조되도록 하였다.The injection of the drinking water was carried out for 10 minutes each time, and stops for 10 minutes each time the injection of drinking water is finished so that the drinking water soaked in the green tea extract powder between the drinking water is sprayed to dry.
이와 같이 시행한 결과 녹차추출물 과립이 얻어졌으며, 상기와 같은 실시예에 의하여 제조된 녹차추출물 과립 2g을 찻잔에 넣고 80℃의 물 50㎖을 부었을 때 즉시 용해되었다.As a result, green tea extract granules were obtained, and 2 g of the green tea extract granules prepared according to the above example was placed in a mug and immediately dissolved when 50 ml of water at 80 ° C. was poured.
녹차추출물 과립을 용해시킨 차를 음용한 결과 기존의 녹차에 비하여 한층 진한 맛과 풍부한 향을 느낄 수 있었다. As a result of drinking the green tea extract granules dissolved tea, it was able to feel a richer taste and rich aroma than the conventional green tea.
이와 같은 본 발명을 적용하면, 녹차추출물 분말을 유동층건조기에 넣은 상태에서 바람을 이용하여 띄우고, 다른 부용제를 사용하지 않고 깨끗하게 정제된 음용수만을 분사시켜 녹차추출물 과립을 제조하기 때문에 음용시 음용수에 매우 잘 용해되고, 흐름성이 양호하여 포장성이 크게 향상된다는 효과가 있다.Applying the present invention, the green tea extract powder is floated using the wind in the state of the fluidized bed dryer, and sprayed only cleanly purified drinking water without using other subsolvents to produce green tea extract granules very drinking water It dissolves well and has good flowability, so that the packaging property is greatly improved.
또, 상대적으로 낮은 비용으로 녹차추출물 분말 100%를 과립화할 수 있어 생산성이 향상된다는 효과가 있다. In addition, it is possible to granulate 100% green tea extract powder at a relatively low cost, thereby improving productivity.
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| CN112401012A (en) * | 2019-08-21 | 2021-02-26 | 株式会社爱茉莉太平洋 | Tea processed product and method for producing the same |
| US11612172B2 (en) | 2018-10-25 | 2023-03-28 | Amorepacific Corporation | Processed products of tea with quick dispersibility in water and method for manufacturing processed products of tea |
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| KR870000300B1 (en) * | 1984-08-01 | 1987-02-26 | 제일제당 주식회사 | Method for manufacturing soap powder |
| JPH0817657B2 (en) * | 1985-06-05 | 1996-02-28 | ソシエテ デ プロデユイ ネツスル ソシエテ アノニム | Granulation method of granular food material |
| KR100437724B1 (en) | 2002-05-06 | 2004-06-30 | 전라남도 | Producing method of granular tea using powder green tea |
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| JPS5942846A (en) | 1982-09-04 | 1984-03-09 | Kazumasa Kato | Porous instant green tea |
| KR870000300B1 (en) * | 1984-08-01 | 1987-02-26 | 제일제당 주식회사 | Method for manufacturing soap powder |
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| US11612172B2 (en) | 2018-10-25 | 2023-03-28 | Amorepacific Corporation | Processed products of tea with quick dispersibility in water and method for manufacturing processed products of tea |
| CN112401012A (en) * | 2019-08-21 | 2021-02-26 | 株式会社爱茉莉太平洋 | Tea processed product and method for producing the same |
| US11653665B2 (en) | 2019-08-21 | 2023-05-23 | Amorepacific Corporation | Processed products of tea and method for manufacturing the same |
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